engine Hyundai Coupe 2006 Workshop Manual

3 WHAT TO DO IN AN EMERGENCY
14
OGK066005
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D080D02A-AAT Emergency Towing
For emergency towing when no com- mercial tow vehicle is available, attacha tow cable, chain or strap to one of the towing hooks under the front/rear of your car. Do not attempt to tow yourvehicle in this manner on any unpaved surface. This could result in serious damage to your car.Nor should towing be attempted if the wheels, drive train, axles, steering or brakes are damaged. Before towing,be sure the transaxle is in neutral and the key is in "ACC" (with the engine off) or in the "ON" position (with the enginerunning). A driver must be in the towed car to steer it and operate the brakes. CAUTION:
o If the car is being towed with all four wheels on the ground, it canbe towed only from the front. Be sure that the transaxle is in neu-tral. Do not tow at speeds greater than 50 km/h (30 mph) and for more than 25 km (15 miles).
o Be sure the steering is unlocked by placing the key in the "ACC"position. A driver must be in thetowed vehicle to operate the steering and brakes.
Front
OGK066006
Rear

4
CORROSION PREVENTION AND APPEARANCE CARE
5
4
CORROSION PREVENTION AND APPEARANCE CARE
5
solution. Be sure to rinse the surface after washing to remove the solution.Never allow the solution to dry on the painted surfaces. E030B01A-AAT Spot Cleaning Don't use gasoline, strong solvents or corrosive cleaning agents. These candamage the finish of the car. To re- move road tar, use turpentine on a clean, soft cloth. Be gentle.To remove dead insects or tree sap, use warm water and mild soap or car- washing solution. Soak the spot andrub gently. If the paint has lost its luster, use a commercial car-cleaning polish. E030C01A-AAT Polishing and Waxing Always wash and dry the car before polishing or waxing or using a combi-nation cleaner and wax. Use a good quality commercial product and follow the manufacturer's directions on thecontainer. Polish and wax the bright trim pieces as well as the paint.E030D01A-AAT When to Wax Again You should polish and wax the car again when water no longer beads ona clean surface but spreads out over a larger area. E030E01A-AAT Maintaining Bumpers Special precautions must be observed to preserve the appearance of thebumpers on your Hyundai. They are:
o Be careful not to spill battery elec-
trolyte or hydraulic brake fluid on the bumpers. If you do, wash it off immediately with clear water.
o Be gentle when cleaning the bumper sur-faces. They are made of softplastic and the surface can be dam-aged if mistreated. Do not use abra- sive cleaners. Use warm water and mild soap or car-washing solution.
o Do not expose the bumpers to high tem-peratures. For example, if youhave your car repainted, do notleave the bumpers on the car if the car is going to be placed in a high- temperature paint booth.
CAUTION:
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o Water washing in the engine com- partment including high pressure water washing may cause the fail-ure of electrical circuits located in the engine compartment.
o Never allow water or other liquids to come in contact with electrical/electronic components inside the vehicle as this may damage them.
OJB037800

5VEHICLE MAINTENANCE REQUIREMENTS
2MAINTENANCE INTERVALS
F010A01A-GAT Service Requirements To assure that you receive the great- est number of kilometers of satisfyingoperation from your Hyundai, certain maintenance procedures must be per- formed. Although careful design andengineering have reduced these to a minimum, those that are required are of the utmost importance. It is your responsibility to have these maintenance procedures performed to comply with the terms of the warran-ties covering your new Hyundai. The Service Passport supplied with your new vehicle provides further informa-tion about these warranties. F010B01A-AAT
Maintenance Requirements
The maintenance required for your Hyundai can be divided into three main areas:
o Specified scheduled procedures o General checks o Do-it-yourself maintenance F010C01A-GAT
Specified Scheduled Procedures
These are the procedures such asinspections, adjustments and replace-ments that are listed in the mainte- nance charts starting on page 5-4. These procedures must be performedat the intervals shown in the mainte- nance schedule to assure that your warranty remains in effect. Although itis strongly recommended that they be performed by the factory-trained or distributor-trained technicians at yourHyundai dealer, these procedures may be performed at any qualified service facility. It is suggested that genuine Hyundai service parts be used for any required repairs or replacements. Other parts ofequivalent quality such as engine oil, engine coolant, manual or auto transaxle oil, brake fluid and so onwhich are not supplied by Hyundai Motor Company or its distributor may be used without affecting your war-ranty coverage but you should always be sure these are equivalent to the quality of the original Hyundai parts.Your Service Passport provides fur- ther information about your warranty coverage. F010D01A-AAT
General Checks
These are the regular checks you
should perform when you drive yourHyundai or you fill the fuel tank. A list of these items will be found on page 6- 5. F010E01A-AAT
Do-It-Yourself Maintenance
If you are mechanically inclined, own a few tools that are required and want to take the time to do so, you can inspect and service a number of items. Formore information about doing it your- self, see Section 6.

5VEHICLE MAINTENANCE REQUIREMENTS
4
75 60R I I I
NO.
1 2 3 4 5 6 7 8 9
F030A01A-GAT The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehicle services to protect your warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first. F030B06GK-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.105
84
R I I I 120
96
R I
R I I I I
90 72
R II I
R
I I I
6048
R I
R I I I I I
4536
R II I I
30 24
R I I I I I
1512
R I I I
KILOMETERS X 1000 MONTHS
SCHEDULED MAINTENANCE
DESCRIPTION ENGINE CONTROL SYSTEM MAINTENANCE ENGINE OIL & FILTER DRIVE BELT FUEL FILTER (MPI) FUEL LINES, FUEL HOSES & CONNECTIONS TIMING BELT TIMING BELT TENSIONER AND IDLER (2.0) VAPOR HOSE & FUEL FILLER CAP VACUUM HOSE CRANKCASE VENTILATION HOSES
1.6 DOHC/2.0 DOHC CVVT (ALT, W/PUMP, P/STR'G) 2.7 V6 (AUTO-TENSIONER, ALT, P/STR'G, A/CON)
See Note (1)See Note (2)
2.7L 2.0L
Note : (1) FOR EVERY 90,000 KM OR 48 MONTHS: "I" AND FOR EVERY 140,000 KM OR 72 MONTH: "R"
(2) WHEN TIMING BELT IS INSPECTED OR REPLACED WHICHEVER OCCURS "I"

5
VEHICLE MAINTENANCE REQUIREMENTS
5
75 60
I I
See Note (3) See Note (4) See Note (5) See Note (6)
NO.
10 1112 13
10584
I I 120
96
I I
90 72
R R
60 48
I I
45 36
R R
30 24
I I
15 12
I I
KILOMETERS X 1000 MONTHS DESCRIPTION ENGINE CONTROL SYSTEM MAINTENANCE AIR CLEANER FILTER SPARK PLUGS (NICKEL COATED) SPARK PLUGS (PLATINUM COATED) SPARK PLUGS (IRIDIUM COATED) VALVE CLEARENCE (2.0L, 2.7L) FUEL TANK AIR FILTER
Note : (3) FOR EVERY 40,000 KM: "R"
(4) FOR EVERY 100,000 KM: "R"
(5) FOR EVERY 160,000 KM: "R"
(6) FOR EVERY 96,000 KM OR 48 MONTHS, WHICHEVER OCCURS FIRST : "I"

5
VEHICLE MAINTENANCE REQUIREMENTS
7
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGS TIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT DRIVESHAFTS AND BOOTS MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID CLIMATE CONTROL AIR FILTER
(IN FRONT OF BLOWER UNIT) European Community OnlyExcept European Community
F040A04GK-GAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
SEVERE DRIVING CONDITIONS A - Repeatly driving short distance of less than 8km(5miles) in normal temperature or less than 16km(10miles) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
MAINTENANCE INTERVALS
A, B, C, D, E, F, G, H, I, K C, E B, H D, E, F, G B, D, E, F, G C, D, G, H C, D, G, H C, D, E, F C, D, E, F, G A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E
MAINTENANCE ITEM
DRIVING
CONDITION
EVERY 7,500 KM OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 60,000 KM OR 48 MONTHS EVERY 90,000 KM OR 48 MONTHS MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLYEVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KM EVERY 45,000 KM EVERY 40,000 KM MORE FREQUENTLYR R R R R II II
RR R
MAINTENANCE
OPERATION
E - Driving in sandy areas
F - Driving in heavy traffic area over 32°C(90°F)G - Driving on uphill, downhill, or mountain road H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 170 Km/h(100 MPH)K - Frequently driving in stop-and-go conditions
2.7 2.0

5VEHICLE MAINTENANCE REQUIREMENTS
8EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
F060M01A-AAT o Engine Oil and Filter The engine oil and filter should be changed at the intervals specified in the maintenance schedule. If the car is being driven in severe conditions,more frequent oil and filter changes are required. F060B02A-AAT
o Drive Belts Inspect all drive belts for evidence of cuts, cracks, excessive wear or oilsaturation and replace if necessary. Drive belts should be checked periodi- cally for proper tension and adjustedas necessary. F060C01A-AAT
o Fuel Filter
A clogged filter can limit the speed at
which the vehicle may be driven, dam- age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re- placement more frequently. After installing a new filter, run the
engine for several minutes, and checkfor leaks at the connections. Fuel fil- ters should be installed by trained technicians.
F060D01A-AAT
o Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and
connections for leakage and damage. Have a trained technician replace any damaged or leaking parts immediately. F060E01A-AAT
o Timing Belt
Inspect all parts related to the timing
belt for damage and deformation. Re- place any damaged parts immediately.
F060G01A-AAT
o Vapor Hose and Fuel Filler cap
The vapor hose and fuel filler cap
should be inspected at those intervalsspecified in the maintenance sched- ule. Make sure that a new vapor hoseor fuel filler cap is correctly replaced.

5
VEHICLE MAINTENANCE REQUIREMENTS
9
F060F02A-AAT
o Crankcase Ventilation Hoses
Inspect the surface of hoses for evi- dence of heat and/or mechanical dam- age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessiveswelling indicate deterioration. Particu- lar attention should be paid to examin- ing those hose surfaces nearest tohigh heat sources, such as the ex- haust manifold. Inspect the hose routing to assure that the hoses do not come in contact with any heat source, sharp edges or mov-ing component which might cause heat damage or mechanical wear. Inspect all hose connections, such as clampsand couplings, to make sure they are secure, and that no leaks are present. Hoses should be replaced immedi-ately if there is any evidence of dete- rioration or damage. F060H01A-AAT
o Air Cleaner Filter
A Genuine Hyundai air cleaner filter is
recommended when the filter is re-placed.
F060J01A-AAT
o Spark Plugs
Make sure to install new spark plugs
of the correct heat range.
F060N02E-AAT
o Valve Clearance
Inspect excessive valve noise and/or
engine vibration and adjust if neces- sary. A qualified technician should perform the operation. F070B01A-GAT o Cooling System Check the cooling system part, such as radiator, coolant reservoir, hoses and connections for leakage and dam- age. Replace any damaged parts. F070C01A-AAT o Coolant The coolant should be changed at the intervals specified in the mainte-nance schedule. F070D01A-AAT o Manual Transaxle Oil Inspect the manual transaxle oil ac- cording to the maintenance schedule. NOTE: If the oil level is low, check for possible leaks before adding oil. Do not overfill.

5VEHICLE MAINTENANCE REQUIREMENTS
10
F070F01A-AAT
o Brake Hoses and Lines Visually check for proper installation, chafing, cracks, deterioration and anyleakage. Replace any deteriorated or damaged parts immediately. F070G02A-AAT
o Brake Fluid & Clutch Fluid
Check brake fluid level in the brake
fluid reservoir. The level should bebetween "MIN" and "MAX" marks on the side of the reservoir. Use onlyhydraulic brake fluid conforming to DOT 3 or DOT 4.
F070H01A-AAT
o Rear Brake Drums/Linings,
Parking Brake
Check the rear brake drums and lin-
ings for scoring, burning, leaking fluid,broken parts, and excessive wear. In- spect the parking brake system in-cluding the parking brake lever and cables. For detailed service proce- dures, refer to the Shop Manual. F070J01A-AAT
o Brake Pads, Calipers and Ro-
tors
Check the pads for excessive wear,
discs for run out and wear, and cali- pers for fluid leakage.
F070K01A-AAT
o Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-rioration, or damage. Start the engine and listen carefully for any exhaustgas leakage. Tighten connections or replace parts as necessary.
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections for
looseness or damage. Retighten to the specified torque.
F070E05A-AAT
o Automatic Transaxle Fluid
The fluid level should be in the "HOT"
range of the dipstick, after the engine and transaxle are at normal operating temperature. Check the automatictransaxle fluid level with the engine running and the transaxle in neutral, with the parking brake properly ap-plied. Use Hyundai Genuine ATF SP- III, DIAMOND ATF SP-III, SK ATF SP-III or other brands appraoved byHyundai Motor Co., when adding or changing fluid.

5
VEHICLE MAINTENANCE REQUIREMENTS
11
F070M01A-AAT
o Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel. Check the linkage for bends or damage. Check the dustboots and ball joints for deterioration, cracks, or damage. Replace any dam- aged parts. F070N01A-AAT
o Power Steering Pump, Belt
and Hoses
Check the power steering pump and hoses for leakage and damage. Re- place any damaged or leaking partsimmediately. Inspect the power steer- ing belt for evidence of cuts, cracks, excessive wear, oiliness and propertension. Replace or adjust it if neces- sary. F070P01A-AAT
o Drive Shafts and Boots
Check the drive shafts, boots and
clamps for cracks, deterioration, ordamage. Replace any damaged parts and, if necessary, repack the grease.
F070Q01A-AAT
o Air Conditioning Refrigerant
Check the air conditioning lines and
connections for leakage and damage. Check air conditioning performance according to the relevant shop manualif necessary.