ESP Hyundai Coupe 2008 Service Manual

5VEHICLE MAINTENANCE REQUIREMENTS
2MAINTENANCE AND SER- VICING REQUIREMENTS
SF020A1-E To ensure the continued reliability and safety of the vehicle, certain routinemaintenance operations are required at specific mileage or time intervals. It is the responsibility of the vehicle owner to ensure that the maintenance schedules shown in both this OwnersManual and the Warranty and Service Passport are adhered to. The new vehicle warranty may be invalidated if the routine maintenance operations are not performed in line with the recommendations outlined andthe safety and durability of the vehicle adversely affected. It is recommended that all mainte- nance operations with the exception of the daily operating checks are en-trusted to a Hyundai authorised re- pairer to ensure that the latest repair and maintenance procedures andspecialised servicing tools are em- ployed. In addition, the use of genuine Hyundai replacement parts will ensurethat the vehicle safety and perfor- mance will not be compromised. NOTE:
The inspection and testing of cer-
tain electronic fuel injection/enginemanagement and automatic trans- mission control systems requirespecialised electronic equipment specifically designed for Hyundai vehicles. The use of general pur-pose electrical test equipment may result in damage to the control unit microprocessors. SF020C2-E
Specified Scheduled Procedures
The Specified scheduled procedures
are listed in the maintenance charts beginning at page 5-4. The operations specified must be performed at thetime or mileage intervals shown irre- spective of whether the mileage inter- val has been reached before the speci-fied time interval.
Certain lubricants and components
degrade with both time and mileage (e.g. engine oil and brake fluid) and therefore it is not permissable to basethe maintenance schedule upon mile- age alone. It is strongly recommended that the maintenance operations areperformed by the factory-trained or distributor-trained technicians at your Hyundai authorised repairer becauseof the need for specialised knowledge and tooling and to ensure that no possibility of invalidating the manufac-turers warranty exists. The maintenance schedules relate to
vehicles operated under normal condi-tions, vehicles which are operated under adverse conditions will require more frequent maintenance which isdescribed at page 5-7.

6
OWNER MAINTENANCE
5
SG020B1-E The following items should be checked on a daily basis or whenever the vehicle is refuelled, whichever occurssooner.
o Engine oil level.
o Engine coolant level.
o Power steering fluid level.
o Brake fluid level.
o Windscreen washer fluid level.
o Battery condition.
o Tyre condition and pressures.
o Operation and cleanliness of all lighting equipment.
o Windscreen wiper and washer op-
eration.
o Horn operation.
o Warning lamp operation.
o Adjustment and cleanliness of mir- rors.
o Seat and seat belt adjustment and operation.
o Fluid leakage.
The vehicle must not be driven if the daily operating checks indicate that any item of equipment related to the safety or roadworthiness of the ve-hicle is not functioning correctly. DAILY OPERATING CHECKS
MAINTENANCE PRECAU- TIONS
!
G020D01TG-EAT Improper or incomplete service may result in problems. This section gives instructions only for the maintenanceitems that are easy to perform.Several procedures should be done byHyundai authorised repairer. NOTE: Improper owner maintenance dur- ing the warranty period may affectwarranty coverage.
WARNING:
o Performing maintenance work on a vehicle can be dangerous. You can be seriously injured whilst performing some maintenanceprocedures. If you lack sufficient knowledge and experience or the proper tools and equipment to dothe work, have it done by Hyundai authorised repairer.
o Working under the bonnet with the engine running is dangerous. It becomes even more dangerouswhen you wear jewellery or loose clothing. These can become en- tangled in moving parts and re-sult in injury. Therefore, if you must run the engine whilst work- ing under the bonnet, make cer-tain that you remove all jewellery (especially rings, bracelets, watches, and necklaces) and allneckties, scarves, and similar loose clothing before getting near the engine or cooling fans.

6OWNER MAINTENANCE
6
NOTE:
o SAE 5W-20 (5W-30), ILSAC GF-3 engine oil is preferred regardless of regional option and engine variation.
o If SAE 5W-20, ILSAC GF-3 engine oil is not available, secondaryrecommended engine oil for cor- responding temperature rangecan be used.ENGINE OIL
SG030A1-E The correct engine oil level is of para- mount importance. An excessively high or low oil level may result inirreparable damage being sustained by the engine. The engine oil level must be checked on a daily basis orwhenever the vehicle is refuelled, whichever occurs sooner. In addition, it is imperative that only an approved grade and specification of oil is used to avoid the possibility of serious engine damage and prema-ture wear. The use of "budget price" oil is a false economy that must be avoided if the maximum reliability anduseful life is to be obtained from the vehicle. G030B02O-EAT
Recommended Oil
The engine oil quality should meet the
following classification.
API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE The oil viscosity should be selected
according to the operating environ- ment of the engine by means of thetable shown above. The engine oil recommendations are complete in themselves and the use of additivesis neither required nor recommended. The use of engine oil additives may result in invalidation of the vehiclewarranty.
G030B01JM

6OWNER MAINTENANCE
10
HGK4006
SG050C1-E Engine Coolant Level
The engine coolant level may be
observed through the side of the plas- tic coolant reservoir (expansion tank) when the engine is cold. If the level is below the "L" mark, add coolant ofthe correct concentration until the level is between the "L" and "F" marks. If the level falls below the "L" mark on aregular basis despite being topped up, consult a Hyundai authorised re- pairer. SG050D1-E To Change the Engine Coolant The engine coolant should be changed at those intervals specified in the ve- hicle maintenance schedule in Sec- tion 5.
3. With the heater temperature controlset to the "HOT" position, removethe radiator cap and open the radia- tor drain tap.
4. When the engine coolant has drained completely, close the drain tap en- suring that this is not over tight-ened. G050D03E
CAUTION:
Care should be taken to ensure that
coolant is not allowed to spill ontothe paintwork since the finish maybecome damaged. If coolant spill- age occurs, the affected area should be rinsed thoroughly with water.
!
1. Park the vehicle on level ground and ensure that the parking brake is firmly applied, and the engine al- lowed to cool. DO NOT ATTEMPT THIS OPERA- TION WHILST THE ENGINE IS HOT SINCE BURNING OR SCALD-ING MAY RESULT.
2. Prepare a suitable receptacle to
collect the displaced coolant andposition this under the radiator drain tap.

6
OWNER MAINTENANCE
35
PROTECTED COMPONENTS
Generator(1.6L/2.0L) BCM BOX(Tail lamp relay,Power connector,Fuse(2,7,12,13,19,20,24))Condenser fan relayRadiator fan relayEngine control relay, Fuel pump relay, A/T control relay, Generator,ECM(1.6L/2.7L),PCM(2.0L) Ignition switch,Start relayABS/ESP control module,ESP Air bleeding connectorABS/ESP control module,ESP Air bleeding connectorBlower relayInjector Oxygen sensor,Camshaft position sensor, Idle speed control actuator DRL control moduleFront fog lamp relayTCM(2.7L),ECM(2.7L/1.6L)Horn relay,A/C relay Head lamp relay(High) Head lamp relay(Low)
FUSERATING 120A50A 30A30A 30A 30A 40A40A30A 15A 10A15A15A10A15A 15A 15A
DESCRIPTION
BATTBATT
COND RAD ECU
IGN
ABS 1 ABS 2
BLOWER INJ
SNSR DRL
F/FOG ECU
HORN,A/CON H/LP (HI)
H/LP (LO)

6
OWNER MAINTENANCE
37
DESCRIPTION IG COIL
AMP
B/UP LAMP
A/BAG IND A/BAG
HTD MIR HAZARD
R/WIPER TAIL-RH
F/WIPER
RR DEFOG
STOP
TAIL-LH
A/CON ECU
CLUSTER
ROOM LP
P/WINDOW T/GATE
IGN
RR FOG
C/LIGHTS/ROOF
S/HTR ABS
AUDIO
PROTECTED COMPONENTS
Ignition coil(1.6L/2.7L), Electronic chrome mirror AMP Back-up lamp switch,Transaxle range switch,Cruise control module,Stop lamp switch Instrument cluster (A/BAG IND.) SRS control module Mirror defogger Hazard relay Rear wiper motor,Rear intermittent wiper relay Right tail lamps,Glove box lamp Front wiper motor,Front wiper relay Defogger relay Stop lamp switch,Burglar alarm horn relay,Folding/Unfolding relay Left tail lamps A/C control module, Blower relay ECM, Multi gauge unit, TCM, Vehicle speed sensor Instrument cluster (Power), Per-excitation resister, DRL Control module,Generator Room lamp,Clock,Audio,Data link connector,Multi gauge unit Power window relay Trunk lid switch AQS sensor,Head lamp relay,DRL Control module Rear fog lamp Cigarette lighter,Outside mirror switch Sunroof,Power door lock/Unlock relay Seat warmer ESP/ABS control module Audio,Digital clock
FUSERATING
20A 20A 10A 10A 15A 10A 10A 15A 10A 20A 30A 15A 10A 10A 10A 10A 10A 30A 15A 10A 10A 15A 15A 20A 10A 10A

8
CONSUMER INFORMATION
3
I030A01GK-EAT TYRE PRESSURES In modern high-speed motoring, cor- rect tyre pressures are vitally impor- tant. Incorrect tyre pressures can af- fect vehicle safety by causing re-duced adhesion, steering response and tyre failure through overheating. The tyre pressure must only be checked when the tyres are cold. The correct tyre pressures are indicated on the label affixed to the driver's doorpillar and above.Tyre pressures should be increasedby 3 psi when the vehicle is drivenfully laden or under conditions of sus- tained high speed motoring.
HGK6003-E
TYRE
ZI010C1-E TYRE INFORMATION The tyres supplied on your new Hyundai are chosen to provide the best performance for normal driving. 6.0Jx15 6.5Jx16 7.0Jx17
4Tx16 TYRE SIZE
RIM
SIZE PRESSURE, kPa (PSI)
REAR
210(30) 210(30)210(30)420(60) FRONT
210(30)230(33) 240(35) 420(60)
UP TO 2 PERSONS UP TO M
AX.LOAD
REAR
210(30)230(33) 230(33) 420(60)
FRONT
210(30)210(30)220(32) 420(60)
195/65R15 205/55R16215/45R17
T125/70R16

8CONSUMER INFORMATION
6
SI060B3-E
TYRE REPLACEMENT
Tyres must be replaced when the wear
indicators appear as a solid bar across the tyre tread. At this point, the re- maining tread depth will be approxi-mately 0.06 in. (1.6 mm). In addition to this, the tyre must be replaced if any portion of the tread has become baldor if there are any lumps, bulges or deep cuts in the sidewalls or tread.
Replacement tyres must be of the
recommended size and rating and should be of the same manufactureand tread pattern on each axle. HGK5015
0.06 in. (1.6 mm )
Wear indicator
SI060A2-E TYRE BALANCING Incorrect tyre balance will cause steer- ing vibration and uneven tyre wear. The vehicle tyres are balanced during production but may need further bal-ancing throughout the life of the tyres.It is recommended that the tyres bebalanced on the car for best results and that the tyres are balanced when- ever they have been removed from thewheel for repair. NOTE: Should abnormal wear be noted on a tyre, then it is recommended that the wheel alignment be checked byyour Hyundai authorised repairer at the earliest opportunity.
!WARNING:
o Tyres degrade over time, even when they are not being used. Regardless of the remaining tread,it is recommended that tyres gen- erally be replaced after six (6) years of normal service. Heatcaused by hot climates or fre- quent high loading conditions can accelerate the aging process.Failure to follow this warning can result in sudden tyre failure, which could lead to a loss of controland an accident involving seri- ous injury or death.
o The ABS works by comparing the speed of the wheels. Tire size canaffect wheel speed. When replac- ing tires, all 4 tires must use thesame size originally supplied with the vehicle. Using tires of a differ- ent size can cause the ABS (Anti-lock Brake System) and ESP(Electronic Stability Program) to work irregularly.

10INDEX
2
A Airbag ......................................................................... 1-32
Air Cleaner Filter ......................................................... 6-11
Air Conditioning
Care ......................................................................... 6-18
Operation ....................................................... 1-90, 6-18
Switch ...................................................................... 1-89
Antenna ...................................................................... 1-99
Ashtray ....................................................................... 1-61
Audio Remote Control Switch ..................................... 1-81
B Battery ........................................................................ 6-21
Bonnet Release .......................................................... 1-71
Brake Anti-lock system ...................................................... 2-14
Checking the brakes ................................................ 6-16
Effective braking ...................................................... 2-16
Fluid ......................................................................... 6-16
C
Care of Cassette Tapes ........................................... 1-104
Care of D iscs ........................................................... 1-103
Catalytic Converter ...................................................... 7-3
Child Restraint System ............................................... 1-23
Cigar Lighter ............................................................... 1-61
Climate Control Air Filter .................................. 1-99, 6-18
Clock .......................................................................... 1-60
Clutch Checking fluid .......................................................... 6-17Combination Light
Auto light ................................................................. 1-54
High-beam switch .................................................... 1-53
Headlight flasher ...................................................... 1-54
Lighting switch ......................................................... 1-53
Lane change si gnal .................................................. 1-52
Turn signal operation ............................................... 1-52
Cooling Fans ............................................................... 6-23
Corrosion Protection Cleaning the interior .................................................. 4-5
Protecting your Hyundai from corrosion ................... 4-2
Valeting ..................................................................... 4-3
Cruise Control ............................................................. 1-77
DDaily Operating Checks ............................................... 6-5
Defrosting/Defogging ................................................... 1-88
Door Central door lock ...................................................... 1-7
Door locks ................................................................ 1-6
Locking and unlocking front doors with a key .......... 1-6
Drink Holder ................................................................ 1-62
Driving
Economical driving .................................................. 2-17
Smooth corneri ng ..................................................... 2-18
Winter motoring ....................................................... 2-19
EElectronic Stability Program (ESP) ............................2-15
Emission Control Systems .......................................... 7-2