steering Hyundai Coupe 2008 Service Manual

5
VEHICLE MAINTENANCE REQUIREMENTS
7
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGS TIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS, PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/ LOWER ARM BALL JOINT DRIVE SHAFTS & BOOTS MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID CLIMATE CONTROL AIR FILTER (IN FRONT OF BLOWER UNIT)
F040A04GK-EAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary MAINTENANCE UNDER SEVERE USAGE CONDITIONS
MAINTENANCE INTERVALS
A, B, C, D, E, F, G, H, I, K C, E B, H D, E, F, G B, D, E, F, G C, D, G, H C, D, G, H C, D, E, F C, D, E, F, G A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E
MAINTENANCE ITEM
DRIVING
CONDITION
EVERY 4,500 MILES OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 37,000 MILES OR 48 MONTHS EVERY 60,000 MILES OR 48 MONTHS MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLYEVERY 9,000 MILES OR 12 MONTHS EVERY 60,000 MILES EVERY 27,000 MILES MORE FREQUENTLYR R R R R II II
R R R
MAINTENANCE
OPERATION
SEVERE DRIVING CONDITIONSA - Repeatedly driving short distance of less than 5miles(8km) in normal temperature or less than 10miles(16km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather E - Driving in sandy areas
F - Driving in heavy traffic area over 32°C (90°F)G - Driving on uphill, downhill, or mountain roadH - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 100 MPH(170 Km/h) K - Frequently driving in stop-and-go conditions
2.7L 2.0L

5
VEHICLE MAINTENANCE REQUIREMENTS
11
6ZF070M1-A
o Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine off, check for excessive freeplay in the steering wheel. Check the linkage for bends or dam- age. Check the dust boots and ball joints for deterioration, cracks, or dam- age. Replace any damaged parts. 6ZF070N1-A
o Power steering pump,
belt and hoses
Check the power steering pump and hoses for leakage and damage. Re- place any damaged or leaking partsimmediately. Inspect the power steer- ing belt for evidence of cuts, cracks, excessive wear, oil contamination andproper tension. Replace or adjust it if necessary. 6ZF070P1-A
o Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, ordamage. Replace any damaged parts and, if necessary, repack the grease.
6ZF070Q1-A
o Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and damage. Check air conditioning performance according to the relevant shop manualif necessary.

6
Engine Compartment .................................................... 6-2
Daily Operating Checks ............................................... 6-5
Maintenance Precautions ............................................. 6-5
Engine Oil ..................................................................... 6-6
Engine Coolant Checking and Replacing .................... 6-9
Changing the Air Cleaner Filter ...................................6-11
Manual Transaxle Lubricant .................... ....................6-14
Automatic Transaxle Fluid ........................................... 6-14
Brake System Checking ............................................. 6-16
Checking the Clutch Fluid ........................................... 6-17
Air Conditioning System Maintenance ........................ 6-17
Changing the Climate Control Air Filter .. ....................6-18
Fusible Links ............................................................... 6-20
Battery Mai ntenance ................................................... 6-21
Electric Cooling Fans .................................................. 6-23
Power Steering Fluid Level ......................................... 6-23
Headlight Aiming Adjustment ...................................... 6-24
Replacing Light Bulbs ................................................. 6-25
Bulb Wattage ............................................................... 6-33
Fuse Panel D escription ............................................... 6-34
OWNER MAINTENANCE
6

6OWNER MAINTENANCE
2
1. Clutch fluid reservoir
(Not all models)
2. Engine oil filler cap
3. Brake booster
4. Brake fluid reservoir
5. Relay box
G010A01GK-EAT (1.6L)
ENGINE COMPARTMENT
HGK5003-E
CAUTION:
When inspecting or servic-
ing the engine, you should handle tools and other heavy objects carefully so that the plastic rocker coverof the engine is not dam- aged.
!
6. Windscreen washer fluid reservoir cap
7. Power steering fluid reservoir
8. Engine coolant reservoir
9. Engine oil level dipstick
10.Radiator cap 11.Automatic transaxle fluid level dip-
stick (Not all models)
12.Air cleaner
13.Battery

6
OWNER MAINTENANCE
3
G010B01GK-EAT
(2.0L)
1. Clutch fluid reservoir (Not all models)
2. Engine oil filler cap
3. Brake booster
4. Brake fluid reservoir
5. Relay box 6. Windscreen washer fluid reservoir
cap
7. Power steering fluid reservoir
8. Engine coolant reservoir
9. Engine oil level dipstick 10. Radiator cap
11. Automatic transaxle fluid level
dipstick (Not all models)
12. Air cleaner
13. Battery CAUTION:
When inspecting or servic- ing the engine, you shouldhandle tools and other heavy objects carefully so that the plastic rocker coverof the engine is not dam- aged.
!
HGK5002-E

6OWNER MAINTENANCE
4
1. Power steering fluid reservoir
2. Clutch fluid reservoir(Not all models)
3. Brake booster
4. Brake fluid reservoir
5. Air cleaner 6. Relay box
7. Windscreen washer fluid reservoir
cap
8. Engine coolant reservoir
9. Engine oil level dipstick 10. Radiator cap
11. Engine oil filler cap
12. Automatic transaxle fluid level
dipstick (Not all medels)
13. Battery
G010C01GK-EAT
(2.7L)
HGK5001-E
CAUTION:
When inspecting or servic-ing the engine, you shouldhandle tools and other heavy objects carefully so that the plastic rocker coverof the engine is not dam- aged.
!

6
OWNER MAINTENANCE
5
SG020B1-E The following items should be checked on a daily basis or whenever the vehicle is refuelled, whichever occurssooner.
o Engine oil level.
o Engine coolant level.
o Power steering fluid level.
o Brake fluid level.
o Windscreen washer fluid level.
o Battery condition.
o Tyre condition and pressures.
o Operation and cleanliness of all lighting equipment.
o Windscreen wiper and washer op-
eration.
o Horn operation.
o Warning lamp operation.
o Adjustment and cleanliness of mir- rors.
o Seat and seat belt adjustment and operation.
o Fluid leakage.
The vehicle must not be driven if the daily operating checks indicate that any item of equipment related to the safety or roadworthiness of the ve-hicle is not functioning correctly. DAILY OPERATING CHECKS
MAINTENANCE PRECAU- TIONS
!
G020D01TG-EAT Improper or incomplete service may result in problems. This section gives instructions only for the maintenanceitems that are easy to perform.Several procedures should be done byHyundai authorised repairer. NOTE: Improper owner maintenance dur- ing the warranty period may affectwarranty coverage.
WARNING:
o Performing maintenance work on a vehicle can be dangerous. You can be seriously injured whilst performing some maintenanceprocedures. If you lack sufficient knowledge and experience or the proper tools and equipment to dothe work, have it done by Hyundai authorised repairer.
o Working under the bonnet with the engine running is dangerous. It becomes even more dangerouswhen you wear jewellery or loose clothing. These can become en- tangled in moving parts and re-sult in injury. Therefore, if you must run the engine whilst work- ing under the bonnet, make cer-tain that you remove all jewellery (especially rings, bracelets, watches, and necklaces) and allneckties, scarves, and similar loose clothing before getting near the engine or cooling fans.

6
OWNER MAINTENANCE
23POWER STEERING FLUID LEVELELECTRIC COOLING FANS
!
YG210A1-E
WARNING:
The cooling fan is controlled by
engine coolant temperature and may sometimes operate even whenthe engine is not running. Do not touch the radiator fan until it is completely stopped.
As the coolant temperature de-
creases the fan will automaticallyshut off. This is a normal condi- tion. Checking Engine Cooling Fan
The engine cooling fan should auto-
matically come on if the engine cool- ant temperature is high. Checking Condenser Cooling Fan
The condenser cooling fan (in front of
the condenser) should come on auto- matically whenever the air conditioneris in operation. YG220A1-E Power Steering Hoses It is suggested that you check the power steering hose connections for fluid leakage at those intervals speci- fied in the vehicle maintenance sched-ule in Section 5. The power steering hoses should be replaced if there are severe surface cracking, pulling, scuff-ing or worn spots. Deterioration of the hoses could cause premature failure.
HGK5011
G230A01GK-EAT The power steering fluid level should
be checked regularly.
To check the power steering fluid level,
be sure the ignition is "OFF", then check to make certain that the power steering fluid level is between the"MAX" and "MIN" level markings on the fluid reservoir. NOTE:
o The power steering pump may be
noisy when the engine is first started in the extreme cold (-20°C/ -4°F). This noise is not abnormal and will stop as the engine warmsup. If the power steering pump continues to be noisy after the engine has warmed up, have itinspected by your Hyundai authorised repairer.
o Do not check whilst the engine is running. Do not start when powersteering fluid reservoir is empty.

8
CONSUMER INFORMATION
3
I030A01GK-EAT TYRE PRESSURES In modern high-speed motoring, cor- rect tyre pressures are vitally impor- tant. Incorrect tyre pressures can af- fect vehicle safety by causing re-duced adhesion, steering response and tyre failure through overheating. The tyre pressure must only be checked when the tyres are cold. The correct tyre pressures are indicated on the label affixed to the driver's doorpillar and above.Tyre pressures should be increasedby 3 psi when the vehicle is drivenfully laden or under conditions of sus- tained high speed motoring.
HGK6003-E
TYRE
ZI010C1-E TYRE INFORMATION The tyres supplied on your new Hyundai are chosen to provide the best performance for normal driving. 6.0Jx15 6.5Jx16 7.0Jx17
4Tx16 TYRE SIZE
RIM
SIZE PRESSURE, kPa (PSI)
REAR
210(30) 210(30)210(30)420(60) FRONT
210(30)230(33) 240(35) 420(60)
UP TO 2 PERSONS UP TO M
AX.LOAD
REAR
210(30)230(33) 230(33) 420(60)
FRONT
210(30)210(30)220(32) 420(60)
195/65R15 205/55R16215/45R17
T125/70R16

8
CONSUMER INFORMATION
7
!
I100A01FC-EAT SPARE TYRE AND TOOLS
Your Hyundai is delivered with the following: Spare tyre and wheel Wheel nut wrench, Wrench bar,ScrewdriverJack HGK4008
SI060D1-E
WHEEL REPLACEMENT
The original wheels may only be re-
placed with Hyundai Approved Wheels.
WARNING:
Driving on worn or defective tyres
is dangerous. Worn tyres may cause loss of steering control anda serious deterioration of braking efficiency. Defective tyres may cause vibration and loss of con-trol through blow outs.
Tyres of different size, construction or
tread pattern should not be intermixedon the same axle. Radial and cross ply tyres should not be used on the same vehicle. The use of tyres and wheels of non
approved sizes can be dangerous.