maintenance Hyundai Coupe 2008 Manual PDF

44APPEARANCE CARE
2PROTECTING YOUR HYUNDAI FROM CORROSION
ZE020A1-E In using the most advanced design and construction practices, every Hyundai is built to retain its original factory finish for many years. How-ever, long term durability is also greatly dependant upon maintaining the vari- ous protection systems and coatingsused in manufacture since constant exposure to the elements will eventu- ally result in their breakdown and lossof effectiveness. The following sug- gestions are made to assist in the maintenance of the vehicle bodywork. ZE020B1-E UNDERBODY COATINGS Every Hyundai passenger car receives a full underbody and cavity injectiontreatment during production. In order that this treatment may retain maxi- mum effectiveness, it is recommendedthat the underbody receives a power wash and a thorough inspection after each winter season. In doing so anyaccumulations of mud, which act as moisture traps and combine with road salts to accelerate corrosion, will beremoved. Should any damage to or deterioration of the underbody coating be apparent, the advice of a Hyundaiauthorised repairer regarding the use of a compatible repair material should be sought. NOTE: The underbody should never be steam cleaned since the underbody coating may be removed by thisprocess. During the interim period between power washing the underbody, themore vulnerable areas such as wheelarches should be hosed off, particularly during the winter sea-son to prevent prolonged contact of road salt with the body. Ensure that the various drain pointslocated at bottom of the door pan- els are kept clear, to prevent water becoming trapped within the cavi-ties. Wherever possible, the park- ing of the vehicle in a confined, poorly ventilated location (e.g.)garage should be avoided when the vehicle is wet or covered with snow or ice. Under these conditions, theinternal cavities of the vehicle will remain damp for long periods of time which encourage corrosion.Parking the vehicle where good ventilation exists is preferable.

44APPEARANCE CARE
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JE060A1-E Stain/Spot Removal Should tree sap, dead insects or tar prove to be difficult to remove from thepaint film, turpentine or a proprietary paint cutting compound may be used. Ensure that the area to be cleaned isnot rubbed intensively to prevent break- ing through the colour coat and expos- ing the under coat. JE070A1-E Polishing The exterior paint work should be pol- ished with a proprietary wax polish when water no longer collects in beadform on the paint work. The instruc- tions of the product manufacturer should be adhered to.JE080A1-E Bumper Maintenance The special material from which the bumpers are manufactured warrantsspecial attention to preserve the ap- pearance of the bumpers. Avoid con- tact with battery electrolyte or brakefluid and ensure that accidental spill- ages are immediately flushed with wa- ter.Do not use abrasive cleaning materials which may damage the bumpers. Avoid subjecting the bumpers to hightemperatures E.g. encountered in high bake paint ovens.
CAUTION:
!
o Water washing in the engine com- partment including high pressure water washing may cause the fail-ure of electrical circuits located in the engine compartment.
o Never allow water or other liquids to come in contact with electrical/electronic components inside the vehicle as this may damage them.
OJB037800

5
Maintenance and Servicing Requirements ................... 5-2
Scheduled Maintenance ............................................... 5-4
Maintenance under Severe Usage Conditions ............. 5-7
Explanation of Scheduled Maintenance Items .............. 5-8VEHICLE MAINTENANCE REQUIREMENTS
5

5VEHICLE MAINTENANCE REQUIREMENTS
2MAINTENANCE AND SER- VICING REQUIREMENTS
SF020A1-E To ensure the continued reliability and safety of the vehicle, certain routinemaintenance operations are required at specific mileage or time intervals. It is the responsibility of the vehicle owner to ensure that the maintenance schedules shown in both this OwnersManual and the Warranty and Service Passport are adhered to. The new vehicle warranty may be invalidated if the routine maintenance operations are not performed in line with the recommendations outlined andthe safety and durability of the vehicle adversely affected. It is recommended that all mainte- nance operations with the exception of the daily operating checks are en-trusted to a Hyundai authorised re- pairer to ensure that the latest repair and maintenance procedures andspecialised servicing tools are em- ployed. In addition, the use of genuine Hyundai replacement parts will ensurethat the vehicle safety and perfor- mance will not be compromised. NOTE:
The inspection and testing of cer-
tain electronic fuel injection/enginemanagement and automatic trans- mission control systems requirespecialised electronic equipment specifically designed for Hyundai vehicles. The use of general pur-pose electrical test equipment may result in damage to the control unit microprocessors. SF020C2-E
Specified Scheduled Procedures
The Specified scheduled procedures
are listed in the maintenance charts beginning at page 5-4. The operations specified must be performed at thetime or mileage intervals shown irre- spective of whether the mileage inter- val has been reached before the speci-fied time interval.
Certain lubricants and components
degrade with both time and mileage (e.g. engine oil and brake fluid) and therefore it is not permissable to basethe maintenance schedule upon mile- age alone. It is strongly recommended that the maintenance operations areperformed by the factory-trained or distributor-trained technicians at your Hyundai authorised repairer becauseof the need for specialised knowledge and tooling and to ensure that no possibility of invalidating the manufac-turers warranty exists. The maintenance schedules relate to
vehicles operated under normal condi-tions, vehicles which are operated under adverse conditions will require more frequent maintenance which isdescribed at page 5-7.

5
VEHICLE MAINTENANCE REQUIREMENTS
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SF030B1-E
SERVICE HISTORY
It is important that all scheduled main- tenance services are recorded in thewarranty and service passport to en- sure that proof of maintenance is avail- able when warranty service is required.
NOTE:
Service schedules may change de-pending on individual country needs. Please ask your local Hyundai authorised repairer for acopy of the service schedule that relates to that country.

5VEHICLE MAINTENANCE REQUIREMENTS
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DESCRIPTION ENGINE CONTROL SYSTEM MAINTENANCE ENGINE OIL & FILTER
DRIVE BELT 1.6L/2.0L (ALT, W/PUMP, P/STR'G) 2.7L (AUTO-TENSIONER, ALT, P/STR'G, A/CON)
FUEL FILTER (MPI) (1)FLUID LEAKS
TIMING BELT 2.7L
2.0L
TIMING BELT TENSIONER AND IDLER (2.0L)VACUUM HOSE CRANKCASE VENTILATION HOSE AIR CLEANER FILTER 3036
R II I I I
R
NO.
1 2 3 45 6 7 8 9
YF010A2-E In order to ensure continued reliability, safety and longevity, regular maintenance performed at the intervals specified is essential. The maintenance intervals specified are based both on time elapsed and mileage covered since the previous maintenance service was performed. However, under severe operating conditions, certain scheduled operations should beperformed at shorter intervals.Regular maintenance should be entrusted to a Hyundai authorised repairer who is best able to provide the expertise requiredto ensure optimum operational performance.In addition the use of Hyundai replacement parts and service consumables will ensure that the original build quality,operational performance and safety are maintained.
F030B07GK-EAT
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary50 60
R I I I I I 60 72
R I I I
R
I
R
40 48
R I I I I I
20 24
R I I I I
10 12
R I I I I
MILES X 1000 MONTHS
SCHEDULED MAINTENANCE
See Note (2) See Note (3)
NOTE : (1) IN CASE OF HARD STARTING OR ABNORMAL FUEL PRESSURE, REPLACE THE FUEL FILTER IMMEDIATELY REGARDLESS
OF MAINTENANCE SCHEDULE.
(2) FOR EVERY 60,000 MILES OR 48 MONTHS: "I" AND FOR EVERY 90,000 MILES OR 72 MONTHS: "R"
(3) WHEN TIMING BELT IS INSPECTED OR REPLACED WHICHEVER OCCURS "I"

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VEHICLE MAINTENANCE REQUIREMENTS
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DESCRIPTION ENGINE CONTROL SYSTEM MAINTENANCE SPARK PLUGS (NICKEL COATED)SPARK PLUGS (PLATINUM COATED) SPARK PLUGS (IRIDIUM COATED) VALVE CLEARENCE (2.0L/2.7L) FUEL TANK AIR FILTER 30 36
R
NO.
10 11 12
50 60
I 6072
R
4048
I
2024
I
1012
I
MILES X 1000MONTHS
NOTE : (3) FOR EVERY 25,000 MILES: "R"
(4) FOR EVERY 60,000 MILES: "R"
(5) FOR EVERY 100,000 MILES: "R"
(6) FOR EVERY 60,000 MILES OR 48 MONTHS, WHICHEVER OCCURS FIRST : "I" See Note (3) See Note (4) See Note (5) See Note (6)

5VEHICLE MAINTENANCE REQUIREMENTS
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NO.1 2345 6 789
1011 12 1314151617 18 192021 DESCRIPTION
GENERAL MAINTENANCECOOLING SYSTEM COOLANT COOLANT SPECIFIC GRAVITYMANUAL TRANSAXLE OILAUTOMATIC TRANSAXLE FLUIDBRAKE PIPES, HOSES, AND CONNECTIONSBRAKE FLUID CLUTCH FLUID REAR BRAKE LININGS AND CYLINDERSBRAKE PADSSUSPENSION AND STEERING SYSTEMFRONT SUSPENSION BALL JOINTSCLIMATE CONTROL AIR FILTER (IN FRONT OF BLOWER UNIT) REAR WHEEL BEARINGS TYRE CONDITION AND PRESSURE (incl. Spare)LUBRICATE LOCKS AND HINGESCHECK ALL ELECTRICAL SYSTEMSROAD TESTCHECK ALL SYSTEMS WITH HI-SCAN CHECK 4 GAS DRIVE SHAFT & BOOT
F030C05GK-EAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
60 72
I I I
R
I
RR IIII
R I I IIIII I
50 60
I I IIIII I II
R
I I IIIII I
40 48
I I III
RR IIII
R I I IIIII I
30 36
I I IIIII I II
R I I IIIII I
20 24
I I III
RR IIII
R I I IIIII I
10 12
I I IIIII I II
R
I I IIIII I
MILES X 1000 MONTHS
NOTE : (1) FOR THE FIRST TIME, REPLACE THE COOLANT AT 62,500 MILES OR 60 MONTHS.
AFTER THAT, REPLACE IT EVERY 25,000 MILES OR 24 MONTHS.
* FOR YOUR CONVENIENCE, IT CAN BE REPLACED PRIOR TO IT'S INTERVAL WHEN YOU DO MAINTENANCE OF OTHER ITEMS. See Note (1)*

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VEHICLE MAINTENANCE REQUIREMENTS
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ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGS TIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS, PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/ LOWER ARM BALL JOINT DRIVE SHAFTS & BOOTS MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID CLIMATE CONTROL AIR FILTER (IN FRONT OF BLOWER UNIT)
F040A04GK-EAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary MAINTENANCE UNDER SEVERE USAGE CONDITIONS
MAINTENANCE INTERVALS
A, B, C, D, E, F, G, H, I, K C, E B, H D, E, F, G B, D, E, F, G C, D, G, H C, D, G, H C, D, E, F C, D, E, F, G A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E
MAINTENANCE ITEM
DRIVING
CONDITION
EVERY 4,500 MILES OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 37,000 MILES OR 48 MONTHS EVERY 60,000 MILES OR 48 MONTHS MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLYEVERY 9,000 MILES OR 12 MONTHS EVERY 60,000 MILES EVERY 27,000 MILES MORE FREQUENTLYR R R R R II II
R R R
MAINTENANCE
OPERATION
SEVERE DRIVING CONDITIONSA - Repeatedly driving short distance of less than 5miles(8km) in normal temperature or less than 10miles(16km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather E - Driving in sandy areas
F - Driving in heavy traffic area over 32°C (90°F)G - Driving on uphill, downhill, or mountain roadH - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 100 MPH(170 Km/h) K - Frequently driving in stop-and-go conditions
2.7L 2.0L

5VEHICLE MAINTENANCE REQUIREMENTS
8EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
6ZF060M1-A
o Engine oil and filter The engine oil and filter should be changed at the intervals specified in the maintenance schedule. If the car is being driven in severe conditions,more frequent oil and filter changes are required. 6ZF060B2-A
o Drive belts Inspect all drive belts for evidence of cuts, cracks, excessive wear or oilsaturation and replace if necessary. Drive belts should be checked periodi- cally for proper tension and adjustedas necessary. 6ZF060D1-A
o Fuel lines, fuel hoses and
connections
Check the fuel lines, fuel hoses and
connections for leakage and damage. Have a trained technician replace any damaged or leaking parts immediately. 6ZF060E1-A
o Timing belt
Inspect all parts related to the timing
belt for damage and deformation. Replace any damaged parts immedi- ately.
6ZF060G1-E
o Vapour hose and fuel filler cap
The vapour hose and fuel filler cap
should be inspected at those intervalsspecified in the maintenance sched- ule. Make sure that a new vapour hose or fuel filler cap is correctly replaced.
F060C01A-AAT
o Fuel filter
A clogged filter can limit the speed at
which the vehicle may be driven, dam- age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re- placement more frequently. After installing a new filter, run the
engine for several minutes, and checkfor leaks at the connections. Fuel fil- ters should be installed by trained technicians.