manual transmission HYUNDAI COUPE 2016 Service Manual

Maintenance
67
While operating your vehicle:
Note any changes in the sound ofthe exhaust or any smell of
exhaust fumes in the vehicle.
Check for vibrations in the steering wheel. Notice any increased steer-
ing effort or looseness in the steer-
ing wheel, or change in its straight-
ahead position.
Notice if your vehicle constantly turns slightly or “pulls” to one side
when traveling on smooth, level
road.
When stopping, listen and check for unusual sounds, pulling to one
side, increased brake pedal travel
or “hard-to-push” brake pedal.
If any slipping or changes in the operation of your transmission
occurs, check the transmission
fluid level.
Check automatic transmission P (Park) function.
Check parking brake.
Check for fluid leaks under your vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:
Check the coolant level in theengine coolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn
signals and hazard warning flash-
ers.
Check the inflation pressures of all tires including the spare.
At least twice a year
(i.e., every Spring and Fall):
Check the radiator, heater and air conditioning hoses for leaks or
damage.
Check the windshield washer spray and wiper operation. Clean
the wiper blades with clean cloth
dampened with washer fluid.
Check the headlight alignment.
Check the muffler, exhaust pipes, shields and clamps.
Check the lap/shoulder belts for wear and function.
Check for worn tires and loose wheel lug nuts.
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77
Maintenance
SCHEDULED MAINTENANCE SERVICE
At least once a year:
Clean the body and door drainholes.
Lubricate the door hinges and checks, and hood hinges.
Lubricate the door and hood locks and latches.
Lubricate the door rubber weather- strips.
Check the air conditioning system.
Check the power steering fluid level.
Inspect and lubricate the automat- ic transmission linkage and con-
trols.
Clean the battery and terminals.
Check the brake fluid level. Follow Normal Maintenance
Schedule if the vehicle is usually
operated where none of the following
conditions apply. If any of the following
conditions apply, follow Maintenance
Under Severe Usage Conditions.
Repeated short distance driving.
Driving in dusty conditions or
sandy areas.
Extensive use of brakes.
Driving in areas where salt or other corrosive materials are being used.
Driving on rough or muddy roads.
Driving in mountainous areas.
Extended periods of idling or low speed operation.
Driving for a prolonged period in cold temperatures and/or extremely
humid climates.
More than 50% driving in heavy city traffic during hot weather
above 90°F (32°C).
If your vehicle is operated under theabove conditions, you shouldinspect, replace or refill more fre-quently than the following NormalMaintenance Schedule. After 120months or 150,000 miles (240,000km) continue to follow the prescribedmaintenance intervals.
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711
Maintenance
37,500 miles (60,000 km) or 30 months
❑Rotate tire
❑ Inspect air cleaner filter
❑ Inspect power steering fluid
❑ Inspect vacuum hose
❑ Inspect rear differential oil *
4
❑Inspect manual transmission fluid (if equipped)
❑ Replace engine oil and filter *1
❑Add fuel additive *3 (37,500 miles (60,000 km) or 60 months)
45,000 miles (72,000 km) or 36 months
❑ Rotate tire
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers and rotors
❑ Inspect propeller shaft
❑ Inspect power steering fluid
❑ Inspect power steering pump, belt and hoses
❑ Inspect drive shafts and boots
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Replace climate control air filter (for evaporator and blower unit)
❑ Replace engine oil and filter *
1
❑Add fuel additive *3 (45,000 miles (72,000 km) or 72 months)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
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713
Maintenance
67,500 miles (108,000 km) or 54 months
❑Rotate tire
❑ Inspect air cleaner filter
❑ Inspect power steering fluid
❑ Inspect vacuum hose
❑ Replace engine oil and filter *
1
❑Add fuel additive *3 (67,500 miles (108,000 km) or 108 months)
75,000 miles (120,000 km) or 60 months
❑ Rotate tire
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers and rotors
❑ Inspect power steering fluid
❑ Inspect power steering pump, belt and hoses
❑ Inspect propeller shaft
❑ Inspect rear brake disc/pads
❑ Inspect rear differential oil *
4
❑Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect manual transmission fluid (if equipped)
❑ Inspect drive belts *
2
(First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months)
❑ Replace climate control air filter (for evaporator and blower unit)
❑ Replace engine oil and filter *
1
❑Add fuel additive *3 (75,000 miles (120,000 km) or 120 months)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
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715
Maintenance
97,500 miles (156,000 km) or 78 months
❑Rotate tire
❑ Inspect air cleaner filter
❑ Inspect power steering fluid
❑ Inspect vacuum hose
❑ Replace engine oil and filter *
1
❑Add fuel additive *3 (97,500 miles (156,000 km) or 156 months)
105,000 miles (168,000 km) or 84 months
❑ Rotate tire
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers and rotors
❑ Inspect power steering fluid
❑ Inspect power steering pump, belt and hoses
❑ Inspect propeller shaft
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect manual transmission fluid (if equipped)
❑ Inspect drive belts *
2
(First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months)
❑ Replace climate control air filter (for evaporator and blower unit)
❑ Replace engine oil and filter *
1
❑Replace spark plug
❑ Add fuel additive *3 (75,000 miles (120,000 km) or 120 months)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
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Maintenance
16
7
120,000 miles (192,000 km) or 96 months
❑ Rotate tire
❑ Inspect vacuum hose
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers and rotors
❑ Inspect rear brake disc/pads (if equipped)
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect brake/clutch (if equipped) fluid
❑ Inspect fuel filter *
5
(Continued)
112,500 miles (180,000 km) or 90 months
❑Rotate tire
❑ Inspect air cleaner filter
❑ Inspect power steering fluid
❑ Inspect vacuum hose
❑ Inspect manual transmission fluid (if equipped)
❑ Inspect rear differential oil *
4
❑Replace engine oil and filter *1
❑Add fuel additive *3 (97,500 miles (156,000 km) or 156 months)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
(Continued)
❑Inspect fuel lines, fuel hoses and connections
❑ Inspect fuel tank air filter (if equipped) *5
❑Inspect parking brake
❑ Inspect power steering fluid
❑ Inspect power steering pump, belt and hoses
❑ Inspect propeller shaft
❑ Inspect vapor hose and fuel filler cap
❑ Inspect valve clearance *
7
❑Inspect drive belts *2
(First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months)
❑ Replace climate control air filter (for evaporator and blower unit)
❑ Replace air cleaner filter
❑ Replace engine oil and filter *
1
❑Replace coolant*6(First, 120,000 miles (192,000 km) or 120
months after that every 30,000 miles (48,000 km) or 24
months)
❑ Add fuel additive *
3 (60,000 miles (96,000 km) or 96 months)
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Maintenance
18
7
142,500 miles (228,000 km) or 114 months
❑ Rotate tire
❑ Inspect air cleaner filter
❑ Inspect power steering fluid
❑ Inspect vacuum hose
❑ Replace engine oil and filter *
1
❑Add fuel additive *3 (97,500 miles (156,000 km) or 156 months)
(Continued)
❑ Inspect fuel tank air filter (if equipped) *5
❑Inspect parking brake
❑ Inspect propeller shaft
❑ Inspect power steering fluid
❑ Inspect power steering pump, belt and hoses
❑ Inspect rear differential oil *
4
❑Inspect vapor hose and fuel filler cap
❑ Inspect drive belts *2
(First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months)
❑ Replace climate control air filter (for evaporator and blower unit)
❑ Replace air cleaner filter
❑ Replace engine oil and filter *
1
❑Replace coolant*6(First, 120,000 miles (192,000 km) or 120
months after every 30,000 miles (48,000 km) or 24 months)
❑ Add fuel additive *
3 (90,000 miles (144,000 km) or 144 months)
150,000 miles (240,000 km) or 120 months
❑ Rotate tire
❑ Inspect vacuum hose
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect propeller shaft
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers and rotors
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect manual transmission fluid (if equipped)
❑ Inspect brake/clutch (if equipped) fluid
❑ Inspect fuel filter *
5
❑Inspect fuel lines, fuel hoses and connections
(Continued)
No check, No service required
❑Automatic transmission fluid (if equipped)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
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719
Maintenance
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
SEVERE DRIVING CONDITIONS
A - Repeatedly driving short distance of less than 5 miles (8 km) innormal temperature or less than 10 miles (16 km) in freezing tem-
perature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather E - Driving in sandy areas
F - Driving in heavy traffic area over 90°F (32°C)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle tow-
ing
J - Driving over 106 mph (170 km/h)
K - Frequently driving in stop-and-go conditions
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer
to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if neces\
sary
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE INTERVALSDRIVING CONDITION
ENGINE OIL AND FILTERREVERY 3,750 MILES (7,500 KM) OR 6 MONTHSA, B, C, D, E, F, G, H, I, J,K, L
AIR CLEANER FILTERRMORE FREQUENTLYC, E
SPARK PLUGSRMORE FREQUENTLYA, B, H, I, K
AUTOMATIC TRANSMISSION FLUIDREVERY 60,000 MILES (96,000 KM)C, D, E, G, H, I, J
MANUAL TRANSMISSION FLUIDREVERY 75,000 MILES (120,000 KM)C, D, E, G, H, I, J
BRAKE/PADS, CALIPERS AND ROTORSIMORE FREQUENTLYC, D, E, F, G
REAR DISC BRAKE/PAD, PARKING BRAKEIMORE FREQUENTLYC, D, E, G, H
STEERING GEAR BOX, LINKAGE & BOOTS/
LOWER ARM BALL JOINT, UPPER ARM BALL JOINTIMORE FREQUENTLYC, D, E, F, G, H, I
DRIVE SHAFTS AND BOOTSIMORE FREQUENTLYC, D, E, F
REAR DIFFERENTIAL OIL REVERY 75,000 MILES (120,000 KM)C, E, G, H, I, J
CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOWER UNIT)RMORE FREQUENTLYC, E
PROPELLER SHAFTIEVERY 7,500 MILES (12,000 KM) OR 6 MONTHSC, E
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721
Maintenance
Air cleaner filter
A Genuine HYUNDAI air cleaner fil-
ter is recommended when the filter is
replaced.
Spark plugs
Make sure to install new spark plugs
of the correct heat range.
Valve clearance
Inspect excessive valve noise and/or
engine vibration and adjust if neces-
sary. An authorized HYUNDAI dealer
should perform the operation.
Cooling system
Check cooling system components,
such as radiator, coolant reservoir,
hoses and connections for leakage
and damage. Replace any damaged
parts.
Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Manual transmission fluid
(if equipped)
Inspect the manual transmission
fluid according to the maintenance
schedule.
Automatic transmission fluid
Automatic transmission fluid should
not be checked under normal usage
conditions.
But in severe conditions, the fluid
should be changed at an authorized
HYUNDAI dealer in accordance to
the scheduled maintenance at the
beginning of this chapter.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
CAUTION
The use of a non-specified fluidcould result in transmissionmalfunction and failure.
Use only specified automatictransmission fluid. (Refer to“Recommended lubricants andcapacities” in section 8.)
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Maintenance
30
7
It is recommended that the automat-
ic transmission fluid should be
checked or changed at an authorized
HYUNDAI dealer in accordance to
the scheduled maintenance. It is recommended that the manual
transmission fluid should be checked
or changed at an authorized
HYUNDAI dealer in accordance to
the scheduled maintenance.
Checking the washer fluid
level
The reservoir is translucent so that
you can check the level with a quick
visual inspection.
Check the fluid level in the washer
fluid reservoir and add fluid if neces-
sary. Plain water may be used if
washer fluid is not available.
However, use washer solvent with
antifreeze characteristics in cold cli-
mates to prevent freezing.
AUTOMATIC TRANSMIS-
SION FLUID (IF EQUIPPED)
MANUAL TRANSMISSION
FLUID (IF EQUIPPED) WASHER FLUID
CAUTION
The use of a non-specified fluid
could result in transmissionmalfunction and failure.
Use only specified automatictransmission fluid. (Refer to“Recommended lubricants andcapacities” in section 8.)
CAUTION
The use of a non-specified fluidcould result in transmissionmalfunction and failure.
Use only specified manualtransmission fluid. (Refer to“Recommended lubricants andcapacities” in section 8.)
OBK072008
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