ignition Hyundai Elantra 2004 Service Manual

2DRIVING YOUR HYUNDAI
4STARTING
!
C070C01A-AAT
To Remove the Ignition Key
C050A01A-AAT
1. Turn the ignition key to the "ACC" position.
2. Simultaneously push and turn the ignition
k e y counterclockwise from the "ACC" po-
sition to the "LOCK" position.
3. The key can be removed in the "LOCK"
position.
WARNING:Never run the engine in a closed or poorly
ventilated area any longer than is needed to
move your car in or out of the area. The
carbon monoxide gas emitted is odorless
and can cause serious injury or death.
C070C01E-1C050A01E-1
LOCKACC
ON
START
NOTE:Do not hold the key in the "START" position
for more than 15 seconds.
o "ON"
When the key is in the "ON" position, the ignition
is on and all accessories may be turned on. If
the engine is not running, the key should not be
left in the "ON" position. This will discharge the
battery and may also damage the ignition sys-
tem.
o "ACC"
With the key in the "ACC" position, some elec-
trical accessories (radio, etc.) may be oper-
ated.
o "LOCK"
The key can be removed or inserted in this
position. To protect against theft, the steering
wheel locks by removing the key.
NOTE:To unlock the steering wheel, insert the key,
and then turn the steering wheel and key
simultaneously.

2DRIVING YOUR HYUNDAI
5MANUAL TRANSAXLE
C050B01A-AAT
Normal Conditions:
The Starting Procedure:
1. Insert key, and fasten the seat belt.
2. Depress the clutch pedal fully and place the
gearshift lever (manual transaxle) in neutral
or the selector lever (automatic transaxle) in
"P" (park) position.
3. After turning the ignition key to the "ON"
position, make certain all warning lights and
gauges are functioning properly before start-
ing the engine.
WARNING:Be sure that the clutch is fully depressed
when starting a manual transaxle vehicle.
Your manual transaxle equipped vehicle
will not start unless the clutch pedal is fully
depressed. On a manual transaxle equipped
vehicle that can be started without de-
pressing the clutch, there is the potential to
cause damage to the vehicle or injury to
someone inside or outside the vehicle as a
result of the forward or backward move-
ment of the vehicle that will occur if the
clutch is not depressed when the vehicle is
started.4. Turn the ignition key to the "Start" position
and release it when the engine starts.
After the engine has started, allow the engine
to run for 10 to 20 seconds prior to placing
the vehicle in gear.
The starter should not be operated for more
than 15 seconds at a time. Wait 15-30 sec-
onds between starting attempts to protect
the starter from overheating.
!
C070A02A-AAT
OPERATING THE MANUAL
TRANSAXLE
Your Hyundai's manual transaxle has a con-
ventional shift pattern. This shift pattern is im-
printed on the shift knob. The transaxle is fully
synchronized in all forward gears so shifting to
either a higher or a lower gear is easily accom-
plished.
HXDFL1023

2DRIVING YOUR HYUNDAI
9
!
C090I02Y-AAT
CAUTION:o Shift into "R" and "P" position only when
the vehicle has completely stopped.
o Do not accelerate the engine in reverse
or any of the forward positions with the
brakes applied.
o Always apply the footbrake when shift-
ing from "P" or "N", to "R", "D", "3", "2"
or "L" position.
o Do not use the "P" (Park) position in
place of the parking brake. Always set
the parking brake, shift the transaxle
into "P" (Park) position and turn off the
ignition when you leave the vehicle, even
momentarily. Never leave the vehicle un-
attended while the engine is running.
o Check the automatic transaxle fluid level
regularly, and add fluid as necessary.
See the maintenance schedule for the
proper fluid recommendation.
C090F01A-AAT
o 2 (Second gear):
Use for driving on a slippery road, hill climbing
or engine braking downhill. "2" automatically
shifts between first and second gears.
This means that no shift-up to 3rd gear is
performed. However, the shift-up to third gear
is done when the car speed exceeds a certain
value to prevent the engine from over-revving.
Manually move the selector to "D" returning to
normal driving condition.
C090G01A-AATo L (Low gear):
Use for driving up a very steep grade or for
engine braking when descending steep hills.
When downshifting to "L", the transaxle will
temporarily remain in second gear until the
vehicle has slowed enough for low gear to
engage. Do not exceed 31 mph (50 km/h) in low
gear.
C090H01Y-AAT
NOTE:o For smooth and safe operation, depress
the brake pedal when shifting from "Neu-
tral" position or "Park" position to a
forward or reverse gear.
o The ignition key must be in the "ON"
position and the brake pedal fully de-
pressed in order to move the shift lever
from the "P" (Park) position to any of the
other positions.
o It is always possible to shift from "R",
"N", "D", "3", "2", "L" position to "P"
position. The vehicle must be fully
stopped to avoid transaxle damage.

2DRIVING YOUR HYUNDAI
15WINTER DRIVING
C160A01A-AAT
The more severe weather conditions of winter
result in greater wear and other problems. To
minimize the problems of winter driving, you
should follow these suggestions:
C160B01A-AATSnowy or Icy Conditions
To drive your vehicle in deep snow, it may be
necessary to use snow tires or to install tire
chains on your tires. If snow tires are needed,
it is necessary to select tires equivalent in size
and type to the original equipment tires. Failure
to do so may adversely affect the safety and
handling of your car. Speeding, rapid accelera-
tion, sudden brake applications, and sharp
turns are potentially very hazardous practices.
During deceleration, use engine braking to the
fullest extent. Sudden brake applications on
snowy or icy roads may cause skids to occur.
You need to keep sufficient distance between
the vehicle in front and your vehicle. Also, apply
the brake gently. It should be noted that installing
tire chains on the tire will provide a greater
driving force, but will not prevent side skids.
NOTE:Tire chains are not legal in all states. Check
state laws before fitting tire chains.
C160C01A-AAT
Use High Quality Ethylene Glycol
Coolant
Your Hyundai is delivered with high quality
ethylene glycol coolant in the cooling system. It
is the only type of coolant that should be used
because it helps prevent corrosion in the cool-
ing system, lubricates the water pump and
prevents freezing. Be sure to replace or replen-
ish your coolant in accordance with the main-
tenance schedule in Section 5. Before winter,
have your coolant tested to assure that its
freezing point is sufficient for the temperatures
anticipated during the winter.
C160D01A-AATCheck Battery and Cables
Winter puts additional burdens on the battery
system. Visually inspect the battery and cables
as described in Section 6. The level of charge
in your battery can be checked by your Hyundai
dealer or a service station.
C160E01A-AAT
Change to "Winter Weight" Oil if Neces-
sary
In some climates it is recommended that a lower
viscosity "winter weight" oil be used during cold
weather. See Section 9 for recommendations.
If you aren't sure what weight oil you should use,
consult your Hyundai dealer.
C160F01A-AATCheck Spark Plugs and Ignition System
Inspect your spark plugs as described in Sec-
tion 6 and replace them if necessary. Also
check all ignition wiring and components to be
sure they are not cracked, worn or damaged in
any way.
C160G01A-AAT
To Keep Locks from Freezing
To keep the locks from freezing, squirt an
approved de-icer fluid or glycerine into the key
opening. If a lock is covered with ice, squirt it with
an approved de-icing fluid to remove the ice. If
the lock is frozen internally, you may be able to
thaw it out by using a heated key. Handle the
heated key with care to avoid injury.

3WHAT TO DO IN AN EMERGENCY
2
D010B02E
D010C01E
IF THE ENGINE WILL NOT START
!
D010A01A-AAT D010B02A-AAT
If Engine Doesn't Turn Over or Turns
Over Slowly
D010C01A-AAT
If Engine Turns Over Normally but Does
Not Start
WARNING:
If the engine will not start, do not push or
pull the car to start it. This could result in a
collision or cause other damage. In addi-
tion, push or pull starting may cause the
catalytic converter to be overloaded and
create a fire hazard.
1. If your car has an automatic transaxle, be
sure the gear selector lever is in "N" or "P"
and the emergency brake is set.
2. Check the battery connections to be sure
they are clean and tight.
3. Turn on the interior light. If the light dims or
goes out when you operate the starter, the
battery is discharged.
4. Check the starter connections to be sure
they are securely tightened.
5. Do not push or pull the vehicle to start it. See
instructions for "Jump Starting".1. Check fuel level.
2. With the key in the "OFF" position, check all
connectors at ignition, coils and spark plugs.
Reconnect any that may be disconnected or
loose.
3. Check the fuel line in the engine room.
4. If the engine still refuses to start, call a
Hyundai dealer or seek other qualified assis-
tance.

3WHAT TO DO IN AN EMERGENCY
10
D080C01ED080B01E
D080A01E
IF YOUR CAR MUST BE TOWED
D080C02A-AAT
Towing a Car with an Automatic Transaxle
CAUTION:
A car with an automatic transaxle should
never be towed from the rear with the front
wheels on the ground. This can cause se-
rious damage to the transaxle. If the car
must be towed from the rear, a towing dolly
must be used under the front wheels.
o NOT OK FOR AUTOMATIC TRANSAXLE
EQUIPPED VEHICLE
o OK FOR MANUAL TRANSAXLE
!
If the car is being towed with the rear wheels on
the ground, be sure the parking brake is re-
leased.
D080B01A-AAT
Towing a Car with a Manual Transaxle
o If the car is being towed with the rear wheels
on the ground, be sure the parking brake is
released.
o If the car is being towed with the front wheels
on the ground, be sure that the transaxle is
in neutral. Also, be sure that the ignition key
is in the "ACC" position. This is necessary to
prevent damage to the steering lock mecha-
nism, which is not designed to hold the front
wheels straight while the car is being towed.
o If any of the loaded wheels or suspension
components are damaged, a towing dolly
must be used. o OK FOR AUTOMATIC OR MANUAL
TRANSAXLE EQUIPPED VEHICLE
WITH NO DAMAGE!
D080A01A-AAT
CAUTION:Your car can be damaged if towed incor-
rectly!
If your car has to be towed, it should be done by
your Hyundai dealer or a commercial tow truck
service. This will help assure that your car is not
damaged in towing. Also, professionals are
generally aware of state and local laws govern-
ing towing. In any case, rather than risk damage
to your car, it is suggested that you show this
information to the tow truck operator. Be sure
that a safety chain system is used and that all
state and local laws are observed.o OK FOR AUTOMATIC OR MANUAL
TRANSAXLE EQUIPPED VEHICLE

6DO-IT-YOURSELF MAINTENANCE
22
1. Turn off the ignition and all other switches.
2. Open the fuse box and examine each fuse.
Remove each fuse by pulling it toward you
(a small "fuse puller" tool is contained in the
fuse box to simplify this operation).
3. Be sure to check all other fuses even if you
find one that appears to have burned out.
4. Replace the blown fuse by pressing a new
fuse of the same rating into place. The fuse
should be a snug fit. If it is not, have the fuse
clip repaired or replaced by a Hyundai dealer.
If you do not have a spare fuse, you may be
able to borrow a fuse of the same or lower
rating from an accessory you can tempo-
rarily get along without (the radio or cigarette
lighter, for example). Always remember to
replace the borrowed fuse.
HXDFL1026-1
!!
G210A01A-AAT
WARNING:Batteries can be dangerous! When working
with batteries, carefully observe the follow-
ing precautions to avoid serious injuries.
The fluid in the battery contains a strong solution
of sulfuric acid, which is poisonous and highly
corrosive. Be careful not to spill it on yourself or
the car. If you do spill battery fluid on yourself,
immediately do the following:
CAUTION:A burned-out fuse indicates that there is a
problem in the electrical circuit. If you re-
place a fuse and it blows as soon as the
accessory is turned on, the problem is
serious and should be referred to a Hyundai
dealer for diagnosis and repair. Never re-
place a fuse with anything except a fuse
with the same or a lower amperage rating.
A higher capacity fuse could cause damage
and create a fire hazard.
NOTE:See page 6-34 for the fuse panel descrip-
tions.
G200B02L
GoodBurned out
CHECKING THE BATTERY
D010B02E

6DO-IT-YOURSELF MAINTENANCE
34FUSE PANEL DESCRIPTION
G280B01E-AAT
Engine Compartment
G280B01ENOTE:Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the
fuse box on your vehicle, refer to the fuse box label.
FUSE
RATING
120A
50A
20A
20A
20A
40A
30A
30A
30A
15A
10A
15A
20A
15A
10A
15A
15A
15APROTECTED COMPONENTS
Generator
Fusible link (P/WDW), Tail lamp relay, Power connector
Condenser fan relay.1
Radiator fan relay
Generator, Engine control relay, Fuel pump relay, PCM
Ignition switch, Start relay
ABS control (Motor)
ABS control (Solenoid)
Blower relay
Injectors
PCM, Heated oxygen sensor, SMATRA, Heater relay, Glow plug relay
DRL control
Head lamp washer
Front fog lamp relay
Siren, PCM
A/C relay, Horn relay
Head lamp (Hight)
Head lamp (Low)
BATT
BATT
COND
RAD
ECU
IGN
ABS.1
ABS.2
BLOWER
INJ.
SNSR
DRL
H/LP WASHER
F/FOG
ECU
HORN & A/C
H/LP (HI)
H/LP (LO) FUSIBLE
LINK
FUSE
DESCRIPTION

6DO-IT-YOURSELF MAINTENANCE
35
G280D01E-GAT
Inner Panel
G280D01E
FUSE
RATING
10A
10A
15A
10A
10A
10A
10A
10A
10A
10A
10A
10A
30A
20A
15A
15A
10A
15A
10A
10A
15A
20A
20A
10A
15A
30APROTECTED COMPONENTS
Turn signal lamps, Back-up lamp
Pre-excitation resistor, Instrument cluster (IND)
SRS control
Hazard relay, Hazard lamps
A/C Control
Shor t connector, Illumination lamps, Tail lamp (RH), Head lamp washer
Tail lamp (LH), Exterior lamps
B/Alarm relay
Digital clock, Power outside mirror & mirror folding, Audio
Cruise control, PCM, Vehicle speed sensor, Ignition coil
ABS control
Instrument cluster (Air bag IND)
Defogger relay
Power antenna
Power door lock control, Sunroof
Stop lamps, Power window, Power outside mirror folding
Rear window & outside mirror defogger, A/C control
Cigarette lighter, Power outlet
Rear fog lamps
Head lamp, Head lamp washer, Fuel filter heating
Rear wiper & washer
Front wiper & washer
Seat warmer
Blower & A/C control, ETACM, Sunroof controller, Electronic chrome mirror
Door lamps, Instrument cluster, Data link connector, Multipurpose check
connector, Room lamps, ETACM, Audio, Power connector
Power window
T/SIG
CLUSTER
A/BAG
HAZARD
A/C SW
TAIL-RH
TAIL-LH
START
AUDIO
E C U
A B S
A/BAG IND
RR HTR
A M P
S/ROOF
STOP
HTD MIR
C/LIGHT
RR FOG
I G N
R/WIPER
F/WIPER
S/HTR
A/CON
ROOM LP
P/WINDOW FUSE
FUSIBLE
LINK
DESCRIPTION

9VEHICLE SPECIFICATIONS
3
SPECIFICATIONS
2.0L 4 Cylinder in-line DOHC
700 ± 100 (A/CON OFF)
750 ± 100 (A/CON ON)
0.039 ~ 0.043 in. (1.0 ~ 1.1 mm)
0.0067 ~ 0.0091 in. (0.17 ~ 0.23 mm)
0.0098 ~ 0.0122 in. (0.25 ~ 0.31 mm)
0.0047 ~ 0.011 in. (0.12 ~ 0.28 mm)
0.0079 ~ 0.015 in. (0.20 ~ 0.38 mm)
1 - 3 - 4 - 2
J070A05E-AAT
ENGINE
2.0 DOHC CVVT
PFR5N-11 (PLATINUM)
RC10PYP4 (PLATINUM)
BTDC 8° ± 5°2.0 SULEV
IFR5G-11 (IRIDIUM)
-
BTDC 9° ± 5° ITEMS
Engine Type
Idle Speed (RPM)
Spark Plug
Spark Plug Gap
Valve Clearance
(Cold engine : 20±5°C)
Ignition Timing (Base)
Firing Order
Oil Grade
NGK
CHAMPION
For adjusting
For checkingIntake
Exhaust
Intake
Exhaust
SH(API) or GF-I (ILSAC) and ABOVE multigrade and fuel-efficient oil