water pump Hyundai Getz 2002 Owner's Manual

1- 2 FEATURES OF YOUR HYUNDAI
B010B01A-AAT What About Gasohol? Gasohol (a mixture of 90% unleaded gasoline and 10% ethanol or grainalcohol) may be used in your Hyundai.However, if your engine develops driveability problems, the use of 100% unleaded gasoline is recommended.Fuels with unspecified quantities ofalcohol, or alcohols other than ethanol,should not be used.
B010A01O-GAT FUEL RECOMMENDATIONS Use Unleaded Gasoline
NOTE:
o For some countries, Hyundai
vehicles are designed to use leaded gasoline. When you aregoing to use leaded gasoline,ask to Hyundai dealer whetherleaded gasoline in your vehicle is available or not.
o Octane Rating of leaded gaso- line is same with unleaded one.
Use Diesel Diesel fuel of 52 to 54 cetane is used in Hyundai vehicle. If two types of diesel fuel are available, use summer or win-ter fuel properly according to the fol-lowing temperature conditions.
o Above -5 C (23 F) ... Summer type diesel fuel.
o Below -5 C (23 F) ... Winter type
diesel fuel.
Watch the fuel level in the tank very carefully : If the engine stops throughfuel failure, the circuits must be com-pletely purged to permit restarting.
Unleaded gasoline with a Pump Oc-tane Rating of 87 (Research OctaneNumber 91) or higher must be used in Hyundai vehicle. If leaded gasoline is used, it will cause the catalytic con-verter to become ineffective and theemission control system to malfunc-tion. This can also result in increasedmaintenance expense. To avoid acci- dental use of leaded fuel, the large nozzle used with leaded gasoline atservice stations can not be insertedinto fuel tank opening of Hyundai ve-hicle. HTB187
CAUTION:
o Do not let any gasoline or water enter the tank. This would makeit necessary to drain it out and tobleed the lines to avoid jammingthe injection pump and damag-ing the engine.
o In winter, in order to cut down
incidents due to freezing, paraf-fin oil may be added to the fuel ifthe temperature drops to below -10°C. Never use more than 20%paraffin oil.
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1- 46 FEATURES OF YOUR HYUNDAI
B260J01S-GAT
Charging System Warning Light
The charging system warning light should come on when the ignition is turned on, then go out when the engine is running. If the light stays on while theengine is running, there is a malfunc-tion in the electrical charging system. Ifthe light comes on while you are driv-ing, stop, turn off the engine and check under the hood. First, make certain the generator drive belt is in place. If it is,check the tension of the belt. B260L01A-GAT
Door Ajar Warning Light
The door ajar warning light warns youthat a door is not completely closed.
B260K01B-GAT
Tail Gate Open Warning Light
This light remains on unless the tail gate is completely closed. B260M01A-AAT
Low Fuel Level Warning Light
The low fuel level warning light comes on when the fuel tank is approachingempty. When it comes on, you shouldadd fuel as soon as possible. Drivingwith the fuel level warning light on or with the fuel level below "E" can cause the engine to misfire and damage thecatalytic converter.
Your Hyundai is equipped with dual-diagonal braking systems. This meansyou still have braking on two wheelseven if one of the dual systems shouldfail. With only one of the dual systems working, more than normal pedal travel and greater pedal pressure are re-quired to stop the car. Also, the car willnot stop in as short a distance with onlyhalf of the brake system working. If thebrakes fail while you are driving, shift to a lower gear for additional engine braking and stop the car as soon as itis safe to do so.
And then, have the system checked by your Hyundai dealer.
CAUTION:
If the drive belt (generator belt) isloosen, broken, or mission whilethe vehicle is driving, there may bea serious malfunction, engine could overheat because this belt also drives the water pump.
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B260N02FC-GAT Malfunction Indicator Light (If installed)
This light illuminates when there is a malfunction of an exhaust gas relatedcomponent, and the system is notfunctioning properly so thatthe exhaust gas regulation values arenot satisfied. This light will illuminate when the ignition key is tuned to the "ON" position, and will go out after theengine start. If it illuminates while driv-ing, or does not illuminate when theignition key is turned to the "ON" posi-tion, take your car to your nearest authorized Hyundai dealer and have the system checked.

FEATURES OF YOUR HYUNDAI 1- 49
The tachometer registers the speed of your engine in revolutions per minute(rpm). It is useful to help you shift at the appropriate engine speed to avoid lug- ging or over-revving the engine.
B290A02A-AAT ENGINE COOLANT TEMPERA- TURE GAUGE
WARNING:
Never remove the radiator cap when the engine is hot. The engine cool-ant is under pressure and coulderupt and cause severe burns. Waituntil the engine is cool before re-moving the radiator cap. The needle on the engine coolant tem- perature gauge should stay in the nor-mal range. If it moves across the dial to"H" (Hot), pull over and stop as soon aspossible and turn off the engine. Then B330A01A-AAT TACHOMETER
B300A01A-GAT SPEEDOMETERHTB007
A Type B Typeopen the hood and check the coolant level and the water pump drive belt. Ifyou suspect cooling system trouble,have your cooling system checked bya Hyundai dealer as soon as possible.
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HTB004A
A Type
B Type
Your Hyundai's speedometer is cali- brated in kilometers per hour or miles per hour.
HTB005A
A Type B Type
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CAUTION:
The engine should not be raced to such a speed that the needle entersthe red zone on the tachometer face. This can cause severe engine dam- age and may void your warranty.

2- 16 DRIVING YOUR HYUNDAI
C160G01A-GAT To Keep Locks from Freezing To keep the locks from freezing, squirt an approved de-icer fluid or glycerineinto the key opening. If a lock is cov- ered with ice, squirt it with an approved de-icing fluid to remove the ice. If thelock is frozen internally, you may be able to thaw it out by using a heated key. Handle the heated key with careto avoid burning your fingers. NOTE: The proper temperature for using the immobilizer key is from -40°C to 80°C. If you heat the immobilizer key over 80°C to open the frozenlock, it may cause damage to the transponder in its head.
C160F01A-AAT Check Spark Plugs and Ignition System Inspect your spark plugs as described in Section 6 and replace them if neces- sary. Also check all ignition wiring andcomponents to be sure they are not cracked, worn or damaged in any way.
chains on the tire will provide a greaterdriving force, but will not prevent side skids. NOTE: Tire chains are not legal in all prov- inces. Check province laws beforefitting tire chains. C160C01A-AAT Use High Quality Ethylene Glycol Coolant Your Hyundai is delivered with high quality ethylene glycol coolant in the cooling system. It is the only type ofcoolant that should be used because it helps prevent corrosion in the cooling system, lubricates the water pump andprevents freezing. Be sure to replace or replenish your coolant in accor- dance with the maintenance schedulein Section 5. Before winter, have your coolant tested to assure that its freez- ing point is sufficient for the tempera-tures anticipated during the winter. C160D01A-AAT Check Battery and Cables Winter puts additional burdens on the battery system. Visually inspect thebattery and cables as described in Section 6. The level of charge in your battery can be checked by your Hyun-dai dealer or a service station. C160E01A-AAT Change to "Winter Weight" Oil if Necessary In some climates it is recommended that a lower viscosity "winter weight" oil be used during cold weather. See Section 9 for recommendations. If youaren't sure what weight oil you should use, consult your Hyundai dealer.

3- 4 WHAT TO DO IN AN EMERGENCY
D030A01TB-AAT IF THE ENGINE OVERHEATS If your temperature gauge indicates overheating, you experience a loss of power, or hear loud pinging or knock- ing, the engine is probably too hot. Ifthis happens to you, you should:
1. Pull off the road and stop as soon as
it is safe to do so.
2. Place the gear selector lever in "P"
(automatic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on, turn it off.
6. Carefully remove the jumper cables
in the reverse order of attachment.
If you do not know why your battery became discharged (because the lights were left on, etc.), have the chargingsystem checked by your Hyundai dealer. 3. If engine coolant is running out un-
der the car or steam is coming out from the hood, stop the engine. Donot open the hood until the engine coolant has stopped running or the steaming has stopped. If there is novisible loss of engine coolant and no steam, leave the engine running and check to be sure the enginecooling fan is operating. If the fan is not running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing,check to see that it is tight. If the drive belt seems to be satisfactory,check for coolant leaking from the radiator, hoses or under the car. (If the air conditioning had been in use,it is normal for cold water to be draining from it when you stop). WARNING (Diesel only):
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors andhigh pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious in- jury, if it touch the body. People using pacemakers should not movethan 30cm closer to the ECU or wiring harness within the engine room while engine is running, sincethe high currents in the Common Rail system produce considerable magnetic fields.
WARNING:
While the engine is running, keep hair, hands, and clothing away from moving parts such as the fan anddrive belts to prevent injury.
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5. If the water pump drive belt is bro- ken or coolant is leaking out, stop the engine immediately and call the nearest Hyundai dealer for assis-tance.

5- 4 VEHICLE MAINTENANCE REQUIREMENTS
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE)
1 ENGINE OIL & FILTER (SG OR ABOVE) See Note (1)
2 DRIVE BELT (WATER PUMP, ALTERNATOR & A/CON)
3 FUEL FILTER (MFI)
4 FUEL LINES, FUEL HOSES & CONNECTIONS
5 TIMING BELT
6 VAPOR HOSE & FUEL FILLER CAP
7 VACUUM CRANKCASE VENTILATION HOSES
8 AIR CLEANER FILTER
9 SPARK PLUGS
F030A01A-GAT SCHEDULED MAINTENANCE The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehicle services to protect your warranty.Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.
NO. DESCRIPTION105
84
R
I I 120
96
R I
R
I I I
R
9072
RI I
R
I I
R
7560
R
I I
60 48
R I
R
II I I
R
4536
R
I I
30 24
R I II I
R
1512
R
I I
KILOMETERS X 1000 MONTHS
F030B01TB-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note : (1) SF OR LOWER : EVERY 10,000 KM OR 6 MONTHS : "R" (2) FOR EVERY 40,000KM: "R"
See Note (2)

DO-IT-YOURSELF MAINTENANCE 6- 25
Water Pump Pulley
Alternator Pulley
Crankshaft Pulley 5.1~6 mm(0.2~0.24 in.)
G190A01A-GAT CHECKING DRIVE BELTS (Gasoline)
G180A01A-GAT CHECKING BRAKE PEDAL CLEARANCE
G180A01L
45.1 mm (1.78 in.)
You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down on the brake pedal several times and thenhold it down with a force of about 490 N (50 Kg, 110 lbs). The brake pedal clearance is the distance from the topsurface of the brake pedal to the as- phalt sheeting under the floor mat. If the brake pedal clearance is notwithin the limits specified in the illustra- tion, have it inspected by your Hyundai dealer and adjusted or repaired if nec-essary. HTB186
1.1L
1.3L/1.6L Crankshaft pulley
Alternator
HTB220
Water Pump Pulley
9.5 ~11.0 mm (0.37 ~ 0.43 in.)
G170A01A-GAT CHECKING BRAKE PEDAL FREEPLAY
HXGS508
3 ~ 8 mm (0.12 ~ 0.31 in.)
With the engine off, press down on the brake pedal several times to reduce the vacuum in the brake booster.Then, using your hand, press down slowly on the brake pedal until you feel a change in resistance. This is thebrake pedal freeplay. The freeplay should be within the limits specified in the illustration. If it is not,have it inspected by your Hyundai dealer and adjusted or repaired if nec- essary.

6- 30 DO-IT-YOURSELF MAINTENANCE
HTB287
G240A01A-AAT POWER STEERING HOSES It is suggested that you check the power steering hose connections for fluid leakage at regular intervals. Thepower steering hoses should be re- placed if there is severe surface crack- ing, scuffing or worn spots. Deteriora-tion of the hose could cause prema- ture failure. G300A01TB-GAT REMOVAL OF WATER FROM THE FUEL FILTER(DIESEL ENGINE) If the fuel filter warning light illuminates during driving, it indicates that water has accumulated in the fuel filter. If this occurs, remove the water as describedbelow.
G230A03A-GAT POWER STEERING FLUID LEVEL The power steering fluid level should be checked regularly.To check the power steering fluid level, be sure the ignition is "OFF", then check to make certain that the powersteering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir. NOTE: Grinding noise from the power steering pump may be heard imme-diately after the engine is started in extremely cold conditions (below - 20°C). If the noise stops during warm
HTB163
up, there is no abnormal function in the system. It is due to a power steering fluid characteristic in ex-tremely cold conditions. Recommended Fluid Use PSF-3 type fluid NOTE: Do not start the engine when the power steering oil reservoir is empty.

1- 2 FEATURES OF YOUR HYUNDAI
B010A02O-EAT FUEL RECOMMENDATIONS Petrol Engines THIS VEHICLE MUST ONLY BE OP- ERATED WITH UNLEADED FUEL.SERIOUS DAMAGE WILL RESULTFROM THE USE OF LEADED FUEL. The use of leaded fuel in this vehicle willresult in irreversible pollution of thecatalyst element. Such pollution willprevent correct operation of the cata-lyst and give rise to increased operating temperatures leading to the catalyst element melting and restricting the ex-haust flow along with an increase inexhaust emission levels.
Unleaded fuel with a Research OctaneNumber (RON) of 91 or higher must beused in this vehicle.To prevent accidental filling of the fueltank with leaded fuel, a small diameterfiller neck along with a restrictor flap are fitted to ensure that only unleaded fuel pump nozzles may enter the filler neck.However, care must be exercised whenfilling the vehicle tank from jerry cans orby means of a funnel that the fuel beingused is unleaded. HTB187
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CAUTION:
The vehicle warranty will not extend to damage arising from the use of incorrect fuels. Diesel Engines Diesel fuel of 52 to 54 cetane is used in Hyundai vehicle. If two types of diesel fuel are available, use summer or winter fuel properly according to the followingtemperature conditions.
o Above 23°F (-5°C) ... Summer type diesel fuel.
o Below 23°F (-5°C) ... Winter type
diesel fuel.
! Watch the fuel level in the tank very carefully : If the engine stops due to fuelfailure, the circuits must be completelypurged to permit restarting.
CAUTION:
Do not let any petrol or water enter the tank. This would make it neces- sary to drain it out and bleed thelines to avoid jamming the injectionpump and damaging the engine. Overseas Operation: When the vehicle is to be operated overseas, the vehicle operator shouldestablish that a suitable fuel for satis-factory operation of the vehicle is avail-able. SB010E1-A PETROLS FOR CLEANER AIR To help contribute to cleaner air, Hyundai recommends that you use fuels treated with detergent additives, which help to prevent deposit formation in the engine.These fuels will help the engines runcleaner and the Emission Control Sys-tem performance.

FEATURES OF YOUR HYUNDAI 1- 39
SB210M1-E
CHARGING SYSTEM WARNING LIGHT
The charging system warning light should illuminate when the ignition switch is turned to the "ON" position and should be extinguished when theengine is started. If the light fails toilluminate when the ignition is turned"ON" or fails to extinguish after startingthe engine, the nearest Hyundai dealer should be contacted. If the light illumi- nates whilst the vehicle is being driven,stop the vehicle as soon as it is safe todo so and check the condition of thegenerator drive belt. If the belt is in SB2100I-E
DOOR AJAR WARNING LIGHT
The door ajar warning light indicates that a door is not correctly closed.Ensure that the light is extinguishedprior to driving the vehicle.
B260B01FC-EAT
TAIL GATE OPEN WARNING LIGHT
The tail gate warning light indicates when the tail gate is open or is not fully closed. Ensure that the light has extin-guished prior to driving the vehicle. SB210P1-E
LOW FUEL LEVEL WARNING LIGHT
The low fuel warning light serves to warn the driver that the remaining fuelquantity is approximately 9 litres andthat the vehicle should be refuelled. Ifthe vehicle is driven for an extendedperiod with the low fuel warning light illuminated there exists a possibility that misfiring due to fuel shortage mayoccur. This situation must be avoidedto prevent damage to the catalyst oc-curring.
recommended to assist in bringing thevehicle to rest. The vehicle must not bedriven once brake failure has occurreduntil the system has been repaired andis functioning normally. The braking system employs a vacuum servo in order that the pedal efforts arereduced. Power for the servo is derivedfrom the engine and therefore, in theevent of the engine stopping or thevehicle being towed, pedal efforts will be substantially increased.
place and the tension is satisfactory, the advice of a Hyundai dealer shouldbe sought.
CAUTION:
If the drive belt (generator belt) isloosen, broken, or missing while thevehicle is driving, there may be aserious malfunction, engine couldoverheat because this belt also drivesthe water pump.
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B260N02FC-EAT MALFUNCTION INDICA- TOR LIGHT
This light illuminates when there is a malfunction of an exhaust gas relatedcomponent, and the system is not func- tioning properly so that the exhaust gas regulation values are not satisfied. Thislight will illuminate when the ignition keyis tuned to the "ON" position, and will goout after the engine start. If it illumi-nates while driving, or does not illumi- nate when the ignition key is turned to the "ON" position, take your car to your