cooling Hyundai Getz 2003 Owner's Guide
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2003, Model line: Getz, Model: Hyundai Getz 2003Pages: 444, PDF Size: 13.82 MB
Page 302 of 444

1- 42 FEATURES OF YOUR HYUNDAI
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SB215B1-E ENGINE COOLANT TEMPERA- TURE GAUGE
The engine coolant temperature gauge indicates the engine coolant tempera- ture and will, under normal circum-stances, give an indication in the "Nor- mal" or centre portion of the scale. Should the indication move into theupper or "Hot" portion of the scale, engine overheating is indicated. Under these circumstances, the vehicle shouldbe brought to rest as soon as is safe to do so and the engine turned off. Once the engine has cooled somewhat, thecoolant level and the condition of the generator/water pump drive belt should be checked. If the cause of the over- SB215C1-E SPEEDOMETER
HTB007A
heating cannot be readily established, the assistance of a Hyundai dealer should be sought.
HTB004A
The speedometer indicates the vehicle speed in both miles and kilometres per hour.
WARNING:
The engine cooling system is pres- surized and removal of the radiator cap when the engine is hot maycause hot water and steam to be ejected from the radiator resulting in burns and scalding. The radiator capmust only be removed when the en- gine has cooled. Do not add cold water to a hot engine to avoid thepossibility of engine damage. The use of plain water in the cooling system is not recommended sincethe aluminium components of the cooling system require the use of a corrosion inhibitor found in the rec-ommended Ethylene Glycol type anti freeze solutions.
A Type B Type
Page 328 of 444

1- 68 FEATURES OF YOUR HYUNDAI
B710A01TB-EAT
HEATING AND COOLING CONTROL (If Installed)
1. Side defrost nozzle
2. Side Ventilator
3. Windscreen Defrost Ventilator
4. Centre Ventilator B710A01S-AAT VENTILATION To operate the ventilation system:
o Set the air intake control to "Fresh"
mode
( ).
o To direct all intake air to the dash- board vents, set the air flow controlto "Face".
o Adjust the fan speed control to the desired speed.
o Set the temperature control between "Cool" and "Warm".
HTB032A-D
1
2
3
4 1
2
B710B01A-DAT Centre Ventilator The centre ventilators are located in the middle of the dashboard. To change the direction of the airflow, turn the control knob on the middle ofthe ventilator as desired.
Page 334 of 444

1- 74 FEATURES OF YOUR HYUNDAI
B740A01A-AAT AIR CONDITIONING SWITCH (Not all models)
B730A01FC-EAT Operation Tips
o To keep dust or unpleasant fumes
from entering the car through the ventilation system, temporarily set the air intake control at "Recircula- tion". Be sure to return the control to"Fresh" when the irritation has passed to keep fresh air in the ve- hicle. This will help keep the driveralert and comfortable.
o Air for the heating/cooling system is
drawn in through the grilles justahead of the windscreen. Care should be taken that these are not blocked by leaves, snow, ice or other ob-structions.
o To prevent interior fog on the
windscreen, set the air intake controlto the fresh air ( ) position and fan speed to the desired position.
To remove the frost or exterior fog on the windscreen:
o Set the air intake control to the fresh
( ) position.
o Set the air flow control to the defrost ( ) position
o Set the temperature control to warm.
o Set the fan speed control to position
"3" or "4".
NOTE: When the A/C is operated continu- ously on the floor-defrost level ( ) or defrost level ( ), it may cause fog to form on the exteriorwindscreen. If this occurs, set the air flow control to the face level posi- tion ( ) and fan speed control tothe low position. The air conditioning is turned on by pushing the A/C button on the heating/ air conditioning control panel.
HTB037-D
Page 335 of 444

FEATURES OF YOUR HYUNDAI 1- 75
B740B02A-AAT AIR CONDITIONING OPERA- TION (Cooling)
B740C01A-AAT De-Humidified Heating
To use the air conditioning to cool the interior:
o Turn on the fan control switch (2).
o Turn on the air conditioning switch(4) by pushing in on the switch.The air conditioning indicator lightshould come on at the same time.
o Set the air intake control to the
position (5).
o Set the temperature control (1) to "Cool". ("Cool" provides maximumcooling. The temperature may bemoderated by moving the control toward "Warm".) HTB046-D
o Adjust the fan control (2) to the
desired speed. For greater cooling, turn the fan control to one of thehigher speeds or temporarily select
the position on the air intake control. For dehumidified heating:
o Turn on the fan control switch (2).
o Turn on the air conditioning switch
(4). The air conditioning indicator light should come on at the same time.
o Set the air intake control (5) to the fresh air ( ) position.
o Set the air flow control (3) to the face ( ) position.
o Adjust the fan control (2) to the
desired speed.
o For more rapid action, set the fan at one of the higher speeds.
o Adjust the temperature control (1)
to provide the desired amount of warmth.
(1)
(2)
(3)
(4) (5)
HTB046-D
(1)
(2)
(3)
(4) (5)
Page 358 of 444

2- 16 DRIVING YOUR HYUNDAI
ZC170C1-E Anti-freeze/Corrosion inhibitor The cooling system must always con- tain an Ethylene-Glycol based anti-freeze solution. The system is filled during manufacture with solution of the correct strength which should bechecked before the onset of winter and adjusted or changed as required. NOTE: The anti-freeze solution contains a corrosion inhibitor to prevent deg- radation of the aluminum castings contained within the engine. There-fore, never, drain the system and refill with water only. In addition, anti-freeze solution must ALWAYS be used in vehicles fitted with air conditioning, to prevent theheater matrix from freezing and sub- sequently bursting with the refrigera- tion system in use. SC170E1-E Windscreen Washers and Wip- ers The windscreen washer bottle should be filled with a solution of water and a proprietary winter screen wash addi-tive. The windscreen wipers should not be used if the blades are frozen to the windscreen or if they are coveredwith snow, before this is removed. NOTE: Never allow undiluted screen washer fluid additive to spill upon the paintwork or use engine cool- ant anti-freeze since damage to thepaintwork may result.
o When driving in extreme conditions,
the windscreen wiper blades may fail to clear the screen properly due to the formation of ice upon theblade edge. It will therefore be nec- essary to periodically remove such ice to restore their efficiency.
o If the power operated door mirrors become frozen, attempts to adjustthese may damage the mechanism.
ZC170D1-E Door Locks Should the door lock mechanism be- come frozen, a proprietary lock de-icer should be used. Alternatively, warm- ing the door key may thaw the doorlock. However, the key should be handled carefully to avoid burning the fingers.Never attempt to thaw a frozen door lock using hot water, since the water will eventually freeze and compoundthe problem. NOTE: The proper temperature for using the immobilizer key is from -40°F to 176°F (-40°C to 80°C). If you heat the immobilizer key over 176°F (80°C)to open the frozen lock, it may cause damage to the transponder in its head.
Page 359 of 444

DRIVING YOUR HYUNDAI 2- 17
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o The formation of snow or ice built up
inside the wheel arches may inter- fere with the road wheels or steeringmechanism. In such instances, un- usual noises or an increase in steer- ing effort may result. Therefore,ensure that the wheel arches are checked periodically and any accu- mulated snow or ice removed.
o It is advisable to carry emergency equipment including, torch, shovel,tow rope, blankets etc., if a journeyis to be undertaken into areas of severe road conditions.
Nose weight Total trailer weight
C190E01L C195F02TB-EAT TOWING ATTACHMENTS It is strongly recommended that only an Hyundai Approved towing attach-ment is used to ensure that the loads placed upon the body structure are correctly distributed. The use of a nonapproved attachment will result in the invalidation of the vehicle warranty. Hyundai towing attachments are de-signed and constructed to ensure maximum towing performance and ease of fitment. A range of accesso-ries including electrical kits are avail- able through the Hyundai dealer net- work. It is of the utmost importance that those areas of the vehicle which aresubjected to greater stress during tow- ing are maintained in accordance with the recommendations given at the endof this book. In addition, the daily oper- ating checks relating to engine oil, transmission oil and tyres must beperformed at each refuelling to ensure maximum reliability and safety.
C190E02TB-EAT TRAILER AND CARAVAN TOW- ING
WARNING:
It is not recommended that the ve- hicle be used for towing until thefirst 1,000 miles of Running In has been completed. All Hyundai MA- TRIX models are suited to towingtrailers and caravans up to the lim- its indicated on page 2-19. This models fitted with automatictransaxle have a transaxle oil cooler and further transaxle cooling should not be required.
Page 366 of 444

3- 4 WHAT TO DO IN AN EMERGENCY
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D030A01TB-EAT IF THE ENGINE OVERHEATS If the temperature gauge indicates overheating:
1. Pull off the road and stop as soon as
it is safe to do so.
2. Place the gear selector lever in "P" (automatic), or neutral (manual transaxle) and set the parking brake.If the air conditioning is on, turn it off.
3. If coolant is running out under the car
or steam is coming out from underthe bonnet stop the engine. Do not open the bonnet until the coolant has stopped running or the steaming hasstopped. If there is no visible loss of coolant and no steam, leave the engine running and check to be surethe engine cooling fan is operating. If the fan is not running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing,check to see that it is tight. If thedrive belt seems to be satisfactory, check for coolant leaking from the radiator, hoses or under the car. (Ifthe air conditioning had been in use, it is normal for cold water to be draining from it). WARNING:
Whilst the engine is running, keep hands and clothing away from mov- ing parts such as the fan and drivebelts to prevent injury.
7. Switch ON the main beam
headlamps before carefully remov-ing the jumper cables in the reverseorder of attachment. Once the jumper cables have been removed, switch "OFF" the main beamheadlamps.
CAUTION:
If the jump cable is incorrectly in-stalled, damage to the vehicle elec- trical system may occur, in particu- lar the electronic components suchas the Fuel Injection system com- puter and the Automatic transaxle computer. The battery must neverbe disconnected whilst the engine is running.
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WARNING (Diesel only):
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. Highpressure pump, rail, injectors and high pressure pipes are subject to high pressure even after the enginestopped. The fuel jet produced by fuel leaks may cause serious in- jury, if it touch the body. Peopleusing pacemakers should not move than 30cm closer to the ECU or wiring harness within the engineroom while engine is running, since the high currents in the Common Rail system produce considerablemagnetic fields.
Page 367 of 444

WHAT TO DO IN AN EMERGENCY 3- 5
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D040A01TB-EAT TEMPORARY SPARE TYRE (Not all models) The following instructions for the tem- porary spare tyre should be observed:
1. Check inflation pressure as soon as
practical after installing the spare tyre, and adjust to the specifiedpressure. The tyre pressure should be periodically checked and main- tained at the specified pressurewhile the tyre is stored.
6. If the cause of the overheating can- not be found, wait until the enginetemperature has returned to nor- mal. Then, if coolant has been lost, carefully remove the radiator capand add water to bring the fluid level in the reservoir up to the base of the radiator fill opening. Fill the coolantexpansion tank to the halfway mark.
7. Proceed with caution until it is es-
tablished that the engine is operat-ing normally. If the engine over- heats repeatedly, the advice of a Hyundai dealer should be sought. WARNING:
Do not remove the radiator cap when the engine is hot since steam and boiling water may be ejected fromthe radiator resulting in burns or scalding.
Inflation Pressure
Tyre Size
T105/70D14 420 kPa (60 psi)
2. The spare tyre should only be used temporarily and should be returned to the luggage compartment as soonas the original tyre can be repaired or replaced.
3. Continuous use at speeds of over 50 mph(80 km/h) is not recom-mended.
4. As the temporary spare tyre is spe- cifically designed for your car, itshould not be used on any other vehicle.
Spare Tyre Pressure
YD050A1-E SPARE TYRE For Full Size (Not all models) The following instructions for the FULL SIZE spare tyre should be observed: Check inflation pressure as soon aspossible after installing the spare tyre, and adjust to the specified pressure. The tyre pressure should be periodi-cally checked and maintained at the specified pressure while the tyre is stored. Spare Tyre Pressure
Tyre Size Inflation Pressure
FULL SIZE 30 psi (210 kPa)
5. If the water pump drive belt is bro-
ken or coolant is leaking out, stop the engine immediately and call thenearest Hyundai dealer for assis- tance.
! CAUTION:
Serious loss of coolant indicates there is a leak in the cooling systemand this should be checked as soon as possible by a Hyundai dealer.
Page 385 of 444

VEHICLE MAINTENANCE REQUIREMENTS 5- 5
F030C02TB-EAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
GENERAL MAINTENANCE COOLING SYSTEMCOOLANTCOOLANT SPECIFIC GRAVITYMANUAL TRANSAXLE OILAUTOMATIC TRANSAXLE FLUIDBRAKE PIPES, HOSES, AND CONNECTIONSBRAKE FLUIDCLUTCH FLUIDREAR BRAKE LININGS AND CYLINDERSBRAKE PADSSUSPENSION AND STEERING SYSTEMFRONT SUSPENSION BALL JOINTSPOLLEN FILTER (FOR EVAPORATOR AND BLOWER UNIT)REAR WHEEL BEARINGSTYRE CONDITION AND PRESSURE (incl. Spare)LUBRICATE LOCKS AND HINGESCHECK ALL ELECTRICAL SYSTEMSROAD TESTCHECK ALL SYSTEMS WITH HI-SCAN
60 72
5060
4048
I I I
R
I
RR II I I
R III I II
I I I IIIII I II
R II I III
I I I II
RR I I II
R II I III
30 36
2024
I I I IIIII I II
R II I III
I I I II
RR I I II
R II I III
10 12
I I I IIIII I II
R II I III
MILES X 1000MONTHS
NO. DESCRIPTION
1 23456789
10111213141516171819
See NOTE (1)
Note :(1) FOR THE FIRST TIME, REPLACE THE COOLANT 60,000 MILES OR 60 MONTHS. AFTER THAT, REPLACE IT EVERY 30,000 MILES OR 24 MONTHS.
Page 388 of 444

5- 8 VEHICLE MAINTENANCE REQUIREMENTS
6ZF070C1-A
o Engine coolant
The coolant should be changed at the intervals specified in the mainte- nance schedule.
6ZF060H1-A
o Air cleaner filter
A Genuine Hyundai air cleaner filter is
recommended when filter is replaced.
6ZF060J1-A
o Spark plugs
Make sure to install new spark plugs
of the correct heat range.
6ZF070B1-A
o Cooling system
Check the cooling system part, such as radiator, coolant reservoir, hoses and connections for leakage and dam- age. Replace any damaged parts. 6ZF070D1-A
o Manual transaxle oil
Inspect the manual transaxle oil ac-
cording to the maintenance schedule. NOTE:
If the oil level is low, check for
possible leaks before adding oil. Do not overfill.
F070E03A-AAT
o Automatic transaxle fluid
The fluid level should be in the "HOT"
range of the dipstick, after engine and transaxle are at normal operating tem- perature. Check the Automatic Transaxle Fluid level with the enginerunning and the transaxle in neutral, with the parking brake properly ap- plied. Use DIAMOND ATF SP-III orSK ATF SP-III when adding or chang- ing fluid.
6ZF060G1-A o Vapour hose and fuel filler cap The vapour hose and fuel filler cap should be inspected at those intervals specified in the maintenance sched- ule. Make sure that a new vapourhose or fuel filler cap is correctly re- placed. 6ZF060F1-A
o Vacuum, crankcase
ventilation hoses
Inspect the surface of hoses for evi- dence of heat and/or mechanical dam-age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessive swelling indicate deterioration. Par-ticular attention should be paid to ex- amining those hose surfaces nearest to high heat sources, such as theexhaust manifold.Inspect the hose routing to assurethat the hoses do not come in contact with any heat source, sharp edges or moving component which might causeheat damage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make surethey are secure, and that no leaks are present. Hoses should be replaced immediately if there is any evidence of deterioration or damage.