maintenance Hyundai Getz 2003 Workshop Manual

6- 30 DO-IT-YOURSELF MAINTENANCE
HTB287
G240A01A-AAT POWER STEERING HOSES It is suggested that you check the power steering hose connections for fluid leakage at regular intervals. Thepower steering hoses should be re- placed if there is severe surface crack- ing, scuffing or worn spots. Deteriora-tion of the hose could cause prema- ture failure. G300A01TB-GAT REMOVAL OF WATER FROM THE FUEL FILTER(DIESEL ENGINE) If the fuel filter warning light illuminates during driving, it indicates that water has accumulated in the fuel filter. If this occurs, remove the water as describedbelow.
G230A03A-GAT POWER STEERING FLUID LEVEL The power steering fluid level should be checked regularly.To check the power steering fluid level, be sure the ignition is "OFF", then check to make certain that the powersteering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir. NOTE: Grinding noise from the power steering pump may be heard imme-diately after the engine is started in extremely cold conditions (below - 20°C). If the noise stops during warm
HTB163
up, there is no abnormal function in the system. It is due to a power steering fluid characteristic in ex-tremely cold conditions. Recommended Fluid Use PSF-3 type fluid NOTE: Do not start the engine when the power steering oil reservoir is empty.

DO-IT-YOURSELF MAINTENANCE 6- 31
1. Remove the engine cover.
2. Disconnect the air intake hose from
air cleaner cover.
3. Loosen the drain plug at the bottom of the fuel filter.
4. Tighten the drain plug when water
no longer comes out.
5. Check to be sure that the warning
lamp illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started. If in doubt, consult your nearestauthorized HYUNDAI dealer.
NOTE: It is recommended that water accu- mulated in the fuel filter should beremoved by an authorized Hyundai dealer. G300B01FC
WARNING:
Be sure to carefully wipe away anywater drained out in this manner, because the fuel mixed in the watermight be ignited and result in a fire.
!
5. Open the hood.
6. Draw the vertical line (through the center of each headlight beam pat-tern) and the horizontal line (throughthe center of each headlight beam pattern) on the aiming screen. And then, draw the horizontal paral- lel line at 30 mm (1.18 in.) under the horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with a phillipsscrewdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low
beam to each vertical line with aphillips screwdriver - HORIZONTAL AIMING. HTB269
Horizontal Aiming
Vertical Aiming
G290A01FC-GAT HEADLIGHT AIMING ADJUST- MENT Before performing aiming adjustment, make sure of the following.
1. Keep all tires inflated to the correct pressure.
2. Place the vehicle on level ground
and press the front bumper and rear bumper down several times. Place the vehicle at a distance of 3,000 mm (118 in.) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant,engine oil and fuel, and spare tire,jack, and tools).
4. Clean the head lights lens and turn
on the headlight (low beam).

6- 32 DO-IT-YOURSELF MAINTENANCE
If the vehicle has had front body repair and the headlight assembly has been replaced, the headlight aiming should be checked using the aiming screen asshown in the illustration. Turn on the headlight switch. (Low Beam Position)
1. Adjust headlights so that main axis
of light is parallel to center line of the body and is aligned with point "P"shown in the illustration.
2. Dotted lines in the illustration show
the center of headlights.
G290B01TB-GAT Adjustment After Headlight As- sembly Replacement
SPECIFICATIONS: "H" Horizontal center line of headlightsfrom ground. : 656 mm (26.8 in.) "W" Distance between each headlight center.: 1,100 mm (43.3 in.) "L"   Distance between the headlights and the wall that the lights are tested against.: 3,000 mm (118 in.).
G290B01L
LW
H
H Cut-off line
Ground line
"P"
Horizontal line15mm (0.59in.)
30mm (1.18 in.) Vertical line G270A01TB-GAT REPLACEMENT OF BULBS Headlight Bulb Before attempting to replace a head- light bulb, be sure the switch is turned to the "OFF" position.The next paragraph shows how to reach headlight bulbs so they may be changed. Be sure to replace theburned-out bulb with one of the same number and wattage rating.
CAUTION:
Keep the lamps out of contact with petroleum product, such as oil,gasoline, etc.
!

DO-IT-YOURSELF MAINTENANCE 6- 33
HTB183
4. Remove the dust cover.
1. Allow the bulb to cool. Wear eye
protection.
2. Always grasp the bulb by its plastic base, avoid touching the glass.
3. Disconnect the power cord from the
bulb base in the back of the head- light.
6. Remove the protective cap from thereplacement bulb and install the new bulb by matching the plastic base with the headlight hole. Install thedust cover after retightening the bulb spring and reconnect the power cord.
7. Use the protective cap and carton to
dispose of the old bulb.
8. Check for proper headlight aim.5. Push the bulb spring for removing
the headlight bulb. HTB268
HTB184

6- 34 DO-IT-YOURSELF MAINTENANCE
!WARNING
The halogen bulb contains gas un- der pressure and if impacted could shatter, resulting in flying frag-ments. Always wear eye protection when servicing the bulb. Protect the bulb against abrasions orscratches and against liquids when lighted. Turn on the bulb only when installed in a headlight. Replacethe headlight if damaged or cracked. Keep the bulb out of the reach of children and dispose of the usedbulb with care. G270B01TB-GAT Front Turn Signal light / Position Light
1. Disconnect the power cord from the
bulb.
2. Replace to the new bulb. HTB285G270C01TB-GAT Luggage Compartment Light (If Installed)
HTB282
1. Remove the cover with a (-) driver.
2. Disconnect the power cord. HTB283

DO-IT-YOURSELF MAINTENANCE 6- 35
3. Replace to the new bulb. HTB284
G270D01TB-GAT Rear Combination Light
HTB270
HTB277
1. Remove the cover with a (+) driver
2. Disconnect the power cord.
3. Replace to the new bulb. (1) Stop/Tail Light (2) Turn Signal Light (3) Back-up LightHTB272G270E01A-GAT Side Repeater (If Installed)
G270E01A
(1)
(2)
(3)
1. Push the cover toward the front ofvehicle and remove it.
2. Disconnect the power code.

6- 36 DO-IT-YOURSELF MAINTENANCE
G270G01TB-GAT Interior Light (If installed)
G270F01TB-GATRear Fog Light (If installed)
1. Remove the cover with a (+) driver. HTB273
2. Replace to the new bulb. HTB2741. Remove the cover with a (-) driver.
HTB280
2. Replace to the new bulb. HTB281
HTB278
3. Replace to the new bulb.

DO-IT-YOURSELF MAINTENANCE 6- 37
High Mounted Rear Stop Light License Plate Light Rear Fog Light (If installed)Luggage Compartment Light Rear Combination Turn Signal Light Stop/Tail Light
Back -up Light
Part Name
Head Light (High/Low) Front Position Light Front Fog Light (If installed)Front Turn Signal Light Side Repeater (If installed) Interior Light No.
678 9
10
G280A01TB-GAT
HTB147A
516
Wattage60/55
5
27 21 5
10 10No. 1 2 34 5Wattage
165
21
5
21
21/5
21
Map Light Room Light Part Name
43279108

6- 38 DO-IT-YOURSELF MAINTENANCE
G200C01TB-GAT FUSE PANEL DESCRIPTION Engine Compartment
HTB261-EPROTECTED COMPONENTS
Ignition Switch
Ignition Switch, Start Relay
Fuel pump, Alternator, ECM
Auto Fuel Cut Switch
Radiator Fan
Headlight, Defogger RelayABSECMA/CON, Fuel PumpInjectorA/Conditioner
HornABSABS
Blower, Blower Motor
Power Window
Electronic power steering AlternatorSpare Fuse Spare FuseSpare Fuse
FUSE RATING
30A30A30A20A30A50A10A10A10A15A10A10A20A40A30A30A50A 15A 10A10A
DESCRIPTION
IGN 2IGN 1ECU
F/PUMP RAD
BATT ABS
ECU
SNSR INJ
A/CON HORN ABS1ABS2 BLW
P/WDW EPS
BATT( ) SPARE
SPARE
SPARE
NOTE:
Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.
1.1L 1.3/1.6L 100A120A

DO-IT-YOURSELF MAINTENANCE 6- 39
PROTECTED COMPONENTS
Room Lamp, Audio, Cluster
High Beam Light Indicator, Headlight (LH)
Front Fog LightHeadlight (RH)
Rear window Defroster
Blower, Sunroof
Fog light, ETACM, Power Window,Headlight leveling Device
Rear Fog Light
Front Wiper Motor
Hazard Warning Light, ETACM
Stop Light, Power Window ECM
Rear window Defroster
Seat Warmer
Daytime Running Light
Start Relay, Theft alarm system
Rear Wiper Motor
Door Lock System, SunroofAir BagPCM, ABS controlCigarette LighterCluster
STOP/Tail Light (RH)
Turn Signal Light, Back-up Light
Audio, Electronic Outside MirrorA/Bag, Indicator
Stop/Tail Light (LH)Air conditioner
G200D01TB-GAT Inner Panel (Left hand drive type)
HTB260-EFUSE RATING15A 15A 10A 15A30A10A10A10A 20A 15A15A15A10A20A 10A 10A15A20A10A10A 15A 10A10A10A10A10A 10A 10A
DESCRIPTION
POWER CONN & R/LP
H/LP LHF/FOG
H/LP RH PR/HTD
BLOWER
IGNITION
R/FOG
FRT WPR HAZARD STOPECU2
HTD MIR
S/HTDDRL
START
RR/WPR D/LOCK
A/BAG
ECU1
C/LIGHT
CLUSTER TAIL RH T/SIG
AUDIO
A/BAG IND TAIL LH
A/C SW