maintenance Hyundai Getz 2003 Manual PDF

2- 2 DRIVING YOUR HYUNDAI
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SC020A1-E
WARNING: ENGINE EXHAUST CAN BE DANGEROUS!
Engine exhaust gases are potentially lethal. If at any time engine exhaust gas is detected within the passenger compartment, move the vehicle to an open area and open all windows. o Never inhale exhaust gas. Exhaust gases contain Carbon Monoxide which is colourless and odourless. Carbon Monoxide is poisonous and can cause unconsciousness and death by asphyxiation. o Exhaust System Maintenance. Ensure that the exhaust system is maintained in good condition and is free from excessive corrosion and damage which may result in leakage. If the vehicle is driven over an object which strikes the exhaust system, ensure that the exhaust system is inspected at the first available opportunity to ensure that no leakage exists. o Confined Areas. Do not run the engine in confined spaces, allowing the engine to idle in a garage, even when the doors are open is dangerous practice. Only start the engine immediately prior to moving the vehicle out of the garage. o Prolonged Idling. If it is necessary to allow the vehicle to idle for prolonged periods, ensure that the heating system air intake control is set to the "Fresh" position, the blower is set to high speed operation and that the vehicle is standingin an open area. o Load Carrying. If it is necessary to carry long objects which do not permit the boot lid to be fully closed, the side windows must remain closed and the heating air intake control set to the "Fresh" position with the blower running at the highestspeed setting. To ensure correct operation of the heater system, the air intake grilles at the base of the windscreen must not be obstructed by snow leaves etc..

2- 8 DRIVING YOUR HYUNDAI
HTB206 CAUTION:
o Do not attempt to engage reverse gear when the car is in motion.
o To avoid damaging the selector mechanism, do not use the gear shift lever as a hand rest. Releasethe lever immediately the shift is completed.
o To avoid premature clutch wear, do not use the clutch pedal as afoot rest, and do not hold the vehicle on a gradient using theclutch.
o Ensure that the engine is not
over-revved by upshifting beforethe tachometer needle enters the red zone.
o Do not coast with the shift lever at the neutral position.
o When descending long gradi-
ents, make use of the engine brak- ing to assist the footbrake to avoid brake fade or over-heating.
o When slippery conditions are en- countered, increased cautionshould be exercised when gear changing, braking or accelerat-
SC090A03-E MANUAL TRANSAXLE The five speed fully synchronized transaxle is controlled by a floor mounted shift lever upon which the shift pattern is indicated. It is importantthat when changing gear, the clutch pedal is fully depressed to avoid transaxle damage. ing. Abrupt changes in speedmay cause a loss of traction or control of the vehicle.
o During cold weather, shifting may
be difficult until the transaxle lu-bricant has warmed up. This is normal and not harmful to thetransaxle.
o If you 've come to a complete
stop and it's hard to shift into 1stor R(Reverse), put the shift lever in N(Neutral) position and release the clutch. Press the clutch pedalback down, and then shift into 1st or R(Reverse) gear position.
o Do not use the shift lever as a handrest during driving, as thiscan result in premature wear of the transaxle shift forks.
o Always ensure that the periodic
maintenance services are performedby a Hyundai dealer at the time and/or mileage intervals specified.
o Use the air conditioning only when
necessary.
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DRIVING YOUR HYUNDAI 2- 11
C090H01A-EAT NOTE:
o The brake pedal should be de-
pressed when shifting from NEU- TRAL to a forward or reversegear.
o The brake pedal fully depressed
in order to move the shift leverfrom the "P" (Park) position to any of the other positions.
o It is always possible to shift from "R", "N", "D", "2", "L" position.
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C090I02A-EAT
CAUTION:
o Shift into "R" and "P" only when the vehicle has completely stopped.
o Do not accelerate the engine in reverse or any of the forwardpositions with the brakes applied.
o Always apply the footbrake when shifting from "P" or "N", to "R","D", "2" or "L" position.
o Do not use the "P" (Park) posi- tion in place of the parking brake.Always set the parking brake,shift the transaxle into "P" (Park) and turn off the ignition when you leave the vehicle, even mo-mentarily. Never leave the vehicle unattended whilst the engine is running.
o Check the automatic transaxle fluid level regularly, and add fluidas necessary.See the maintenance schedule for the proper fluid recommen- dation. FC120D1-E General Operating Instructions
o The button in the selector handle
must be depressed before the se- lector can be moved.
o The engine may only be started
when the selector is at position "P"or "N".
o Ensure that the footbrake is firmly
applied when shifting from "P" or"N" to "D", "2", "L" or "R" and vice versa.
o Always engage the parking brake when the vehicle is unattended,never use the "P" position in place of the parking brake.
o Under normal circumstances, the selector should be placed in the "D"position and the transaxle allowedto select the most ideal ratio for the circumstances. In this position maxi- mum fuel economy will be achieved.
o When descending steep gradients where engine braking is required,the selector should be placed at the"2" or "L" position depending upon the vehicle speed.

DRIVING YOUR HYUNDAI 2- 15
o Keep your car in good condition. For
better fuel economy and reduced maintenance costs, maintain yourcar in accordance with the mainte- nance schedule in Section 5. If you drive your car in severe conditions,more frequent maintenance is re- quired (see Section 5 for details).
o Keep your car clean. For maximum service, your car should be keptclean and free of corrosive materi- als. It is especially important thatmud, dirt, ice, etc. not be allowed to accumulate on the underside of the car. This extra weight can result inincreased fuel consumption and also contribute to corrosion.
o Travel lightly. Don't carry unneces- sary weight in your car. Weight is anenemy of good fuel economy.
o Don't let the engine idle longer than necessary. If you are waiting (andnot in traffic), turn off your engine and restart only when you're readyto go.
o Remember, your car does not re-
quire extended warm-up. As soonas the engine is running smoothly, you can drive away. In very cold weather, however, give your enginea slightly longer warm-up period. o Don't "lug" or "over-rev" the engine.
Lugging is driving too slowly in toohigh a gear resulting in the enginebucking. If this happens to you, shift to a lower gear. Over-revving is racing the enginebeyond its safe limit. This can be avoided by shifting at the recom- mended speeds.
o Use your air conditioning sparingly. The air conditioning system is oper-ated by the engine power so yourfuel economy is reduced when you use it.
SC160A1-F SMOOTH CORNERING Avoid braking or gear changing in cor- ners, especially when roads are wet. Ideally, corners should always be takenunder gentle acceleration. If you follow these suggestions, tyre wear will be held to a minimum. SC170A1-E WINTER MOTORING The onset of winter conditions subject motor vehicles to greater operatingdemands. Therefore, the following suggestions will assist in maintaining peak performance and reliability dur-ing these periods: ZC170B1-E Electrical System Winter conditions impose severe de- mands upon vehicle electrical systems, particularly the charging circuit. The battery condition and performance along with the alternator performanceand drive belt condition should be checked prior to the onset of winter.

4- 2 CORROSION PREVENTION AND APPEARANCE CARE
SE020A1-E PROTECTING YOUR HYUNDAI FROM CORROSION By using the most advanced design and construction practices, every Hyundai is built to retain the originalfactory finish for many years. How- ever, long term durability is also greatly dependant upon maintaining the vari-ous protection systems and coatings used in manufacture since constant, exposure to the elements will result ina breakdown and loss of effective- ness. The following suggestions are made to assist in the maintenance ofthe vehicle bodywork. SE030A1-E UNDERBODY COATINGS Every Hyundai passenger car receives a full underbody and cavity injectiontreatment during production. In order that this treatment may retain maxi- mum effectiveness it is recommendedthat the underbody receives a power wash and a thorough inspection after each winter season. In doing so anyaccumulations of mud, which act as moisture traps and combine with road salts to accelerate corrosion will beremoved. In order to maintain the Anti Perforation Warranty, the requirements regarding the retreatment programmemust be observed in accordance with the Terms and Conditions outlined in the separate Anti Perforation WarrantyBooklet. NOTE: The underbody should never be steam cleaned since the underbodycoating may be removed by this process. During the interim period betweenpower washing the underbody, the more vulnerable areas such as wheel arches should be hosed off particularly during the winter sea- son to prevent prolonged contact with road salts.Ensure that the various drain points located at the bottom of the door panels and sills are kept clear toprevent water from becoming trapped within the cavities. Wher- ever possible, the parking of thevehicle in a confined, poorly venti- lated location (a garage for example) should be avoided when the ve-hicle is wet or is covered with snow or ice. Under these conditions, the internal cavities of the vehicle willremain damp for prolonged peri- ods of time which will encourage corrosion. Parking the vehiclewhere good ventilation exists (out- side for example) is preferable.

4- 4 CORROSION PREVENTION AND APPEARANCE CARE
SE040E1-E BUMPER MAINTENANCE The special material from which the bumpers are manufactured warrantsspecial attention to preserve the ap- pearance of the bumpers. Avoid con- tact with battery electrolyte or brakefluid and ensure that accidental spill- ages are immediately flushed with water.Do not use abrasive cleaning materi- als which may damage the bumpers. Avoid subjecting the bumpers to hightemperatures such as may be encoun- tered in high bake paint ovens.
SE040F1-E ACCIDENT REPAIRS In the event of the body work sustain- ing damage, the following points should be noted prior to repairs being under- taken.If body panels are replaced or re- paired, anti corrosion treatment must be applied to the repair area. Theproduct used must be compatible with those used in manufacture. It is rec- ommended that repairs are entrustedto a Hyundai dealer to ensure that replacement parts used are of the same high quality as those used in manufac- ture of the vehicle and that the correctrepair methods and materials will en- sure adequate levels of corrosion pro- tection and the continued validity of theAnti Perforation Warranty. SE050A1-E INTERIOR During the winter period, it is possible that the passenger compartment floor- ing may become wet from damp foot- wear or quantities of snow adhering tofootwear. The carpet should not be allowed to remain in this condition since the carpet may begin to create mustysmells and will promote corrosion of the floor pan in addition to the carpet and under felt beginning to rot.
SE050C1-E INTERIOR VALETING The soft trim and carpets should be maintained with the regular use of avacuum cleaner. Heavy soiling should be removed with a dry cleaning agent recommended for this purpose follow-ing the instructions of the product manufacturer. Paint thinner, solvents or other such cleaning materials shouldnot be used since damage to the up- holstery may result. SE050D1-E SEAT BELTS Seat belts should be cleaned only with a mild soap solution. Strong deter- gents, solvens or bleaches may dam- age the belt webbing and thereforereduce the effectiveness of the belt. Belts which display signs of fraying, wear of cut should be replaced.

5. VEHICLE MAINTENANCEREQUIREMENTS
Maintenance and Servicing Requirements ....................................... 5-2
Scheduled maintenance ................................................................... 5-3
Maintenance under severe usage conditions ................................... 5-6
Explanation of scheduled maintenance items .................................. 5-7
5

5- 2 VEHICLE MAINTENANCE REQUIREMENTS
SF020A1-E MAINTENANCE AND SERVICING REQUIREMENTS To ensure the continued reliability and safety of the vehicle, certain routinemaintenance operations are required at specific mileage or time intervals. It is the responsibility of the vehicle owner to ensure that the maintenance schedules shown in both this OwnersManual and the Warranty and Service Passport are adhered to. The new vehicle warranty may be invalidated if the routine maintenance operations are not performed in line with the recommendations outlinedand the safety and durability of the vehicle adversely affected. It is recommended that all mainte- nance operations with the exception of the daily operating checks are en-trusted to a Hyundai dealer to ensure that the latest repair and maintenance procedures and specialized servicingtools are employed. In addition, the use of genuine Hyundai replacement parts will ensure that the vehicle safetyand performance will not be compro- mised. NOTE:
The inspection and testing of cer-
tain electronic fuel injection/engine management and automatic trans- mission control systems require specialised electronic equipmentspecifically designed for Hyundai vehicles. The use of general pur- pose electrical test equipment mayresult in damage to the control unit microprocessors.
SF020C1-E
Specified Scheduled Procedures
The Specified scheduled procedures
are listed in the maintenance charts beginning at page 5-3. The opera- tions specified must be performed at the time or mileage intervals shownirrespective of whether the mileage interval has been reached before the specified time interval. Certain lubricants and components
degrade with both time and mileage(e.g. engine oil and brake fluid) and therefore it is not permissable to base the maintenance schedule upon mile-age alone. It is strongly recommended that the maintenance operations are performed by the factory-trained ordistributor-trained technicians at your Hyundai dealer because of the needfor specialized knowledge and tooling and to ensure that no possibility of invalidating the manufacturers war-ranty exists.
The maintenance schedules relate to
vehicles operated under normal con- ditions, vehicles which are operated under adverse conditions will requiremore frequent maintenance which is described at page 5-6.
SF030B1-E
SERVICE HISTORY
It is important that all scheduled main-
tenance services are recorded in thewarranty and service passport to en- sure that proof of maintenance is avail-able when warranty service is required.

VEHICLE MAINTENANCE REQUIREMENTS 5- 3
AF040C4-E
SCHEDULED MAINTENANCE
In order to ensure the continued safety, reliability and longevity of the vehicle, the following maintenance service operations should be performed at the time or mileage intervals specified. It is recommended that all routine maintenance services are entrusted to a Hyundai dealer to ensure that the manufacturers recommended procedures are employed and that only genuine Hyundai replacement parts are used. Incorrect mainte- nance techniques or the use of non genuine replacement parts may invalidate the vehicle warranty. F030B01TB-EAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
Note : (1) SF OR LOWER: EVERY 6,000 MILES OR 6 MONTHS : "R" (2) FOR EVERY 25,000 MILES : "R"
ENGINE CONTROL SYSTEM MAINTENANCE (PETROL)
1 ENGINE OIL & FILTER (SG OR ABOVE) See Note (1)
2 DRIVE BELT (WATER PUMP, ALTERNATOR & A/CON)
3 FUEL FILTER (MFI)
4 FLUID LEAKS
5 TIMING BELT
6 VENTILATION HOSES
7 AIR CLEANER FILTER
8 SPARK PLUGS
NO. DESCRIPTION60 72
5060
4048
3036
2024
1012
MILES X 1000 MONTHS
R
I II
R
R
I
R
I
R
I
R
II
R
R
I I I
R
III
R
R
I I
See Note (2)

5- 4 VEHICLE MAINTENANCE REQUIREMENTS
F030D02B-EAT
R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL)
ENGINE OIL & FILTER (API Class: CF-4 or ABOVE) See Note (1)
(ACEA Class: B4 or ABOVE)
AIR CLEANER FILTERFUEL FILTER CARTRIDGE TIMING BELT DRIVE BELT (FOR P/STR'G PUMP, ALTERNATOR AND A/CON)ALTERNATOR VACUUM PUMP ALTERNATOR OIL HOSE & VACUUM HOSE FUEL LINES, FUEL HOSE & CONNECTIONS
1 2 3 4
5 6 7 8 6072
R R R
R I II
50 60
R I
II I40 48 R I
R
I I II30 36
R R
I II20 24R I
R
I I II
10 12
R I I I IMILES X 1000 MONTHS70 84
R I
R III
Note : (1) ON A DAILY BASIS, WHENEVER THE VEHICLE IS REFUELLED OR BEFORE STARTING A LONG TRIP :"I"
NO. DESCRIPTION