water pump Hyundai Getz 2004 Owner's Manual

1- 2 FEATURES OF YOUR HYUNDAI
B010B01A-AAT What About Gasohol? Gasohol (a mixture of 90% unleaded gasoline and 10% ethanol or grain alcohol) may be used in your Hyundai. However, if your engine developsdriveability problems, the use of 100% unleaded gasoline is recommended. Fuels with unspecified quantities ofalcohol, or alcohols other than ethanol, should not be used.
B010A01O-GAT FUEL RECOMMENDATIONS Use Unleaded Gasoline
NOTE:
o For some countries, Hyundai
vehicles are designed to use leaded gasoline. When you aregoing to use leaded gasoline, ask to Hyundai dealer whether leaded gasoline in your vehicleis available or not.
o Octane Rating of leaded gaso-
line is same with unleaded one.
Use Diesel Diesel fuel of 52 to 54 cetane is used in Hyundai vehicle. If two types of dieselfuel are available, use summer or win- ter fuel properly according to the fol- lowing temperature conditions.
o Above -5 C (23 F) ... Summer type diesel fuel.
o Below -5 C (23 F) ... Winter type
diesel fuel.
Watch the fuel level in the tank very carefully : If the engine stops through fuel failure, the circuits must be com- pletely purged to permit restarting.
Unleaded gasoline with a Pump Oc- tane Rating of 87 (Research Octane Number 91) or higher must be used inHyundai vehicle. If leaded gasoline is used, it will cause the catalytic con- verter to become ineffective and theemission control system to malfunc- tion. This can also result in increased maintenance expense. To avoid acci-dental use of leaded fuel, the large nozzle used with leaded gasoline at service stations can not be insertedinto fuel tank opening of Hyundai ve- hicle. HTB187
CAUTION:
o Do not let any gasoline or water enter the tank. This would make it necessary to drain it out and tobleed the lines to avoid jamming the injection pump and damag- ing the engine.
o In winter, in order to cut down incidents due to freezing, paraf-fin oil may be added to the fuel ifthe temperature drops to below - 10°C. Never use more than 20% paraffin oil.
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1- 46 FEATURES OF YOUR HYUNDAI
B260J01S-GAT
Charging System Warning Light
The charging system warning light should come on when the ignition isturned on, then go out when the engine is running. If the light stays on while the engine is running, there is a malfunc-tion in the electrical charging system. If the light comes on while you are driv- ing, stop, turn off the engine and checkunder the hood. First, make certain the generator drive belt is in place. If it is, check the tension of the belt. B260L01A-GAT
Door Ajar Warning Light
The door ajar warning light warns youthat a door is not completely closed.
B260K01B-GAT
Tail Gate Open Warning Light
This light remains on unless the tail gate is completely closed. B260M01A-AAT
Low Fuel Level Warning Light
The low fuel level warning light comes on when the fuel tank is approaching empty. When it comes on, you shouldadd fuel as soon as possible. Driving with the fuel level warning light on or with the fuel level below "E" can causethe engine to misfire and damage the catalytic converter.
Your Hyundai is equipped with dual-diagonal braking systems. This means you still have braking on two wheelseven if one of the dual systems should fail. With only one of the dual systems working, more than normal pedal traveland greater pedal pressure are re- quired to stop the car. Also, the car will not stop in as short a distance with onlyhalf of the brake system working. If the brakes fail while you are driving, shift to a lower gear for additional enginebraking and stop the car as soon as it is safe to do so.
And then, have the system checked by your Hyundai dealer.
CAUTION:
If the drive belt (generator belt) is loosen, broken, or mission whilethe vehicle is driving, there may be a serious malfunction, engine could overheat because this belt alsodrives the water pump.
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B260N02FC-GAT Malfunction Indicator Light (If installed)
This light illuminates when there is a malfunction of an exhaust gas related component, and the system is not functioning properly so thatthe exhaust gas regulation values are not satisfied. This light will illuminate when the ignition key is tuned to the"ON" position, and will go out after the engine start. If it illuminates while driv- ing, or does not illuminate when theignition key is turned to the "ON" posi- tion, take your car to your nearest authorized Hyundai dealer and havethe system checked.

FEATURES OF YOUR HYUNDAI 1- 49
The tachometer registers the speed of your engine in revolutions per minute (rpm). It is useful to help you shift at theappropriate engine speed to avoid lug- ging or over-revving the engine.
B290A02A-AAT ENGINE COOLANT TEMPERA- TURE GAUGE
WARNING:
Never remove the radiator cap when the engine is hot. The engine cool- ant is under pressure and coulderupt and cause severe burns. Wait until the engine is cool before re- moving the radiator cap. The needle on the engine coolant tem- perature gauge should stay in the nor-mal range. If it moves across the dial to "H" (Hot), pull over and stop as soon as possible and turn off the engine. Then B330A01A-AAT TACHOMETER
B300A01A-GATSPEEDOMETERHTB007
A Type B Typeopen the hood and check the coolant level and the water pump drive belt. If you suspect cooling system trouble,have your cooling system checked by a Hyundai dealer as soon as possible.
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HTB004A
A Type
B Type
Your Hyundai's speedometer is cali- brated in kilometers per hour or miles per hour.
HTB005A
A Type B Type
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CAUTION:
The engine should not be raced to such a speed that the needle enters the red zone on the tachometer face.This can cause severe engine dam- age and may void your warranty.

2- 16 DRIVING YOUR HYUNDAI
C160G01A-GAT To Keep Locks from Freezing To keep the locks from freezing, squirt an approved de-icer fluid or glycerineinto the key opening. If a lock is cov- ered with ice, squirt it with an approved de-icing fluid to remove the ice. If thelock is frozen internally, you may be able to thaw it out by using a heated key. Handle the heated key with careto avoid burning your fingers. NOTE: The proper temperature for using the immobilizer key is from -40°C to 80°C. If you heat the immobilizer key over 80°C to open the frozenlock, it may cause damage to the transponder in its head.
C160F01A-AAT Check Spark Plugs and Ignition System Inspect your spark plugs as described in Section 6 and replace them if neces- sary. Also check all ignition wiring andcomponents to be sure they are not cracked, worn or damaged in any way.
chains on the tire will provide a greaterdriving force, but will not prevent side skids. NOTE: Tire chains are not legal in all prov- inces. Check province laws beforefitting tire chains. C160C01A-AAT Use High Quality Ethylene Glycol Coolant Your Hyundai is delivered with high quality ethylene glycol coolant in the cooling system. It is the only type ofcoolant that should be used because it helps prevent corrosion in the cooling system, lubricates the water pump andprevents freezing. Be sure to replace or replenish your coolant in accor- dance with the maintenance schedulein Section 5. Before winter, have your coolant tested to assure that its freez- ing point is sufficient for the tempera-tures anticipated during the winter. C160D01A-AAT Check Battery and Cables Winter puts additional burdens on the battery system. Visually inspect thebattery and cables as described in Section 6. The level of charge in your battery can be checked by your Hyun-dai dealer or a service station. C160E01A-AAT Change to "Winter Weight" Oil if Necessary In some climates it is recommended that a lower viscosity "winter weight" oil be used during cold weather. See Section 9 for recommendations. If youaren't sure what weight oil you should use, consult your Hyundai dealer.

3- 4 WHAT TO DO IN AN EMERGENCY
D030A01TB-AAT IF THE ENGINE OVERHEATS If your temperature gauge indicates overheating, you experience a loss of power, or hear loud pinging or knock- ing, the engine is probably too hot. Ifthis happens to you, you should:
1. Pull off the road and stop as soon as
it is safe to do so.
2. Place the gear selector lever in "P"
(automatic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on, turn it off.
6. Carefully remove the jumper cables
in the reverse order of attachment.
If you do not know why your battery became discharged (because the lights were left on, etc.), have the chargingsystem checked by your Hyundai dealer. 3. If engine coolant is running out un-
der the car or steam is coming out from the hood, stop the engine. Donot open the hood until the engine coolant has stopped running or the steaming has stopped. If there is novisible loss of engine coolant and no steam, leave the engine running and check to be sure the enginecooling fan is operating. If the fan is not running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing,check to see that it is tight. If the drive belt seems to be satisfactory,check for coolant leaking from the radiator, hoses or under the car. (If the air conditioning had been in use,it is normal for cold water to be draining from it when you stop). WARNING (Diesel only):
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors andhigh pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious in- jury, if it touch the body. People using pacemakers should not movethan 30cm closer to the ECU or wiring harness within the engine room while engine is running, sincethe high currents in the Common Rail system produce considerable magnetic fields.
WARNING:
While the engine is running, keep hair, hands, and clothing away from moving parts such as the fan anddrive belts to prevent injury.
!
!
5. If the water pump drive belt is bro- ken or coolant is leaking out, stop the engine immediately and call the nearest Hyundai dealer for assis-tance.

5- 4 VEHICLE MAINTENANCE REQUIREMENTS
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE)
1 ENGINE OIL & FILTER (SG OR ABOVE) See Note (1)
2 DRIVE BELT (WATER PUMP, ALTERNATOR & A/CON)
3 FUEL FILTER (MPI)
4 FUEL LINES, FUEL HOSES & CONNECTIONS
5 TIMING BELT
6 VAPOR HOSE & FUEL FILLER CAP
7 VACUUM CRANKCASE VENTILATION HOSES
8 AIR CLEANER FILTER
9 SPARK PLUGS
10 VALVE CLEARANCE (1.1 L)
F030A01A-GAT SCHEDULED MAINTENANCE The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehicle services to protect your warranty.Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.
NO. DESCRIPTION105
84
R
I I 120
96
R I
R
I I I
R
I
9072
R I I
R I I
R
I
7560
R
I I
60 48
R I
R
II I I
R
I
4536
R
I I
30 24
R I II I
R
I
1512
R
I I
KILOMETERS X 1000 MONTHS
F030B02TB-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note : (1) SF OR LOWER : EVERY 10,000 KM OR 6 MONTHS : "R" (2) FOR EVERY 40,000KM: "R"
See Note (2)

DO-IT-YOURSELF MAINTENANCE 6- 25
Water Pump Pulley
Alternator Pulley
Crankshaft Pulley 5.1~6 mm(0.2~0.24 in.)
G190A01A-GAT CHECKING DRIVE BELTS (Gasoline)
G180A01A-GAT CHECKING BRAKE PEDAL CLEARANCE
G180A01L
45.1 mm (1.78 in.)
You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down on the brake pedal several times and thenhold it down with a force of about 490 N (50 Kg, 110 lbs). The brake pedal clearance is the distance from the topsurface of the brake pedal to the as- phalt sheeting under the floor mat. If the brake pedal clearance is notwithin the limits specified in the illustra- tion, have it inspected by your Hyundai dealer and adjusted or repaired if nec-essary. HTB186
1.1L
1.3L/1.6L Crankshaft pulley
Alternator
HTB220
Water Pump Pulley
9.5 ~11.0 mm (0.37 ~ 0.43 in.)
G170A01A-GAT CHECKING BRAKE PEDAL FREEPLAY
HXGS508
3 ~ 8 mm (0.12 ~ 0.31 in.)
With the engine off, press down on the brake pedal several times to reduce the vacuum in the brake booster.Then, using your hand, press down slowly on the brake pedal until you feel a change in resistance. This is thebrake pedal freeplay. The freeplay should be within the limits specified in the illustration. If it is not,have it inspected by your Hyundai dealer and adjusted or repaired if nec- essary.

6- 30 DO-IT-YOURSELF MAINTENANCE
HTB287
G240A01A-AAT POWER STEERING HOSES It is suggested that you check the power steering hose connections for fluid leakage at regular intervals. Thepower steering hoses should be re- placed if there is severe surface crack- ing, scuffing or worn spots. Deteriora-tion of the hose could cause prema- ture failure. G300A01TB-GAT REMOVAL OF WATER FROM THE FUEL FILTER(DIESEL ENGINE) If the fuel filter warning light illuminates during driving, it indicates that water has accumulated in the fuel filter. If this occurs, remove the water as describedbelow.
G230A03A-GAT POWER STEERING FLUID LEVEL The power steering fluid level should be checked regularly.To check the power steering fluid level, be sure the ignition is "OFF", then check to make certain that the powersteering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir. NOTE: Grinding noise from the power steering pump may be heard imme-diately after the engine is started in extremely cold conditions (below - 20°C). If the noise stops during warm
HTB163
up, there is no abnormal function in the system. It is due to a power steering fluid characteristic in ex-tremely cold conditions. Recommended Fluid Use PSF-3 type fluid NOTE: Do not start the engine when the power steering oil reservoir is empty.

1- 2 FEATURES OF YOUR HYUNDAI
B010A03O-EAT
FUEL RECOMMENDATIONS
Petrol Engines
THIS VEHICLE MUST ONLY BE OP-
ERATED WITH UNLEADED FUEL.
SERIOUS DAMAGE WILL RESULT
FROM THE USE OF LEADED FUEL. The use of leaded fuel in this vehicle will
result in irreversible pollution of the
catalyst element. Such pollution will
prevent correct operation of the cata-
lyst and give rise to increased operating
temperatures leading to the catalyst
element melting and restricting the ex-
haust flow along with an increase in
exhaust emission levels.
Unleaded fuel with a Research Octane
Number (RON) of 91 or higher must be
used in this vehicle.
To prevent accidental filling of the fuel
tank with leaded fuel, a small diameter
filler neck along with a restrictor flap are
fitted to ensure that only unleaded fuel
pump nozzles may enter the filler neck.
However, care must be exercised when
filling the vehicle tank from jerry cans or
by means of a funnel that the fuel being
used is unleaded. HTB187
!
CAUTION:
The vehicle warranty will not extend
to damage arising from the use of
incorrect fuels.
Diesel Engines
Diesel fuel of 52 to 54 cetane is used in
Hyundai vehicle. If two types of diesel
fuel are available, use summer or winter
fuel properly according to the following
temperature conditions.
o Above 23°F (-5°C) ... Summer type diesel fuel.
o Below 23°F (-5°C) ... Winter type diesel fuel.
! Watch the fuel level in the tank very
carefully : If the engine stops due to fuel
failure, the circuits must be completely
purged to permit restarting.
CAUTION:
Do not let any petrol or water enter
the tank. If this happens, the tank
should be completely drained and
the fuel lines should all be cleaned
out. This will stop the fuel pump
from becoming contaminated.
Overseas Operation:
When the vehicle is to be operated
overseas, the vehicle operator should
establish that a suitable fuel for satis-
factory operation of the vehicle is avail-
able. SB010E1-E
FUELS FOR CLEANER AIR
To help contribute to cleaner air, Hyundai
recommends that you use fuels treated
with detergent additives, which help to
prevent deposit formation in the engine.
These fuels will help the engines run
cleaner and the Emission Control Sys-
tem performance.
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FEATURES OF YOUR HYUNDAI 1- 41
SB210M1-E
CHARGING SYSTEM
WARNING LIGHT
The charging system warning light
should illuminate when the ignition
switch is turned to the "ON" position
and should be extinguished when the
engine is started. If the light fails to
illuminate when the ignition is turned
"ON" or fails to extinguish after starting
the engine, the nearest Hyundai dealer
should be contacted. If the light illumi-
nates whilst the vehicle is being driven,
stop the vehicle as soon as it is safe to
do so and check the condition of the
generator drive belt. If the belt is in SB2100I-E
DOOR AJAR WARNING
LIGHT
The door ajar warning light indicates
that a door is not correctly closed.
Ensure that the light is extinguished
prior to driving the vehicle.
B260B01FC-EAT
TAIL GATE OPEN
WARNING LIGHT
The tail gate warning light indicates
when the tail gate is open or is not fully
closed. Ensure that the light has extin-
guished prior to driving the vehicle. SB210P1-E
LOW FUEL LEVEL
WARNING LIGHT
The low fuel warning light serves to
warn the driver that the remaining fuel
quantity is approximately 9 litres and
that the vehicle should be refuelled. If
the vehicle is driven for an extended
period with the low fuel warning light
illuminated there exists a possibility
that misfiring due to fuel shortage may
occur. This situation must be avoided
to prevent damage to the catalyst oc-
curring.
recommended to assist in bringing the
vehicle to rest. The vehicle must not be
driven once brake failure has occurred
until the system has been repaired and
is functioning normally.
The braking system employs a vacuum
servo in order that the pedal efforts are
reduced. Power for the servo is derived
from the engine and therefore, in the
event of the engine stopping or the
vehicle being towed, pedal efforts will
be substantially increased.
place and the tension is satisfactory,
the advice of a Hyundai dealer should
be sought.
CAUTION:
If the drive belt (generator belt) is
loose, broken, or missing while the
vehicle is driving, there may be a
serious malfunction, engine could
overheat because this belt also drives
the water pump.
!
B260N02FC-EAT MALFUNCTION INDICA-
TOR LIGHT
This light illuminates when there is a
malfunction of an exhaust gas related
component, and the system is not func-
tioning properly so that the exhaust gas
regulation values are not satisfied. This
light will illuminate when the ignition key
is tuned to the "ON" position, and will go
out after the engine start. If it illumi-
nates while driving, or does not illumi-
nate when the ignition key is turned to
the "ON" position, take your car to your
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