part Hyundai Getz 2010 Workshop Manual
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2010, Model line: Getz, Model: Hyundai Getz 2010Pages: 256, PDF Size: 7.84 MB
Page 211 of 256

6- 14 DO-IT-YOURSELF MAINTENANCE
WARNING:
It is always better to check the transaxle oil level when the engine is cool or cold. If the engine is hot, you should exercise great cautionto avoid burning yourself on hot engine or exhaust parts.!
G100A02TB-GAT CHECKING THE TRANSAXLE OIL (MANUAL)
HXGS506
Drain plug
Filler plug
Transaxle lubricant in the manual transaxle should be checked at those intervals specified in the vehicle main-tenance schedule in Section 5. Recommended Oil Use only HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) in the manual transaxle. Manual Transaxle Oil Capacity The oil capacity of the manual transaxle is 2.15 liters for gasoline engine and 2.0 liters for diesel engine.
!WARNING:
o Windshield washer fluid agents contain some amounts of alcohol and can be flammable under cer- tain circumstances. Do not allow sparks or flame to contact thewasher fluid or the washer fluid reservoir. Damage to the vehicle or its occupants could occur.
o Windshield washer fluid is poi- sonous to humans and animals.Do not drink windshield washerfluid. Serious injury or death could occur. NOTE: It is recommended that the manual transaxle fluid should be checked by an authorized Hyundai dealer.
Page 216 of 256

DO-IT-YOURSELF MAINTENANCE 6- 19
G140C01A-AAT Lubrication To lubricate the compressor and the seals in the system, the air condition-ing should be run for at least 10 min- utes each week. This is particularly important during cool weather whenthe air conditioning system is not oth- erwise in use. G140D01TB-GAT Checking the Compressor Drive Belt
G140D01TB
Power steering
Crank pully
A/C pully
5 ~ 5.5 mm (0.19 ~ 0.21 in.)
1.1L
CRANK PULLEY
When the air conditioning is being used regularly, the compressor drive belt tension should be checked at least once a month.To check the drive belt tension, press down on the belt halfway between the engine crankshaft and compressorpulleys. Pressing with your finger, you should not be able to deflect this belt anymore than 8.0 mm (1.1L: 5~ 5.5mm). If you have the instruments to check it with a force of 98N (22 lb.), the deflection should be approx. 8.0 mm(0.315 in.). If the belt is too loose, have it adjusted by your Hyundai dealer. HTB219
A/C
TENSION PULLEY 8mm (0.315 in.)
1.4/1.6L
HTB290
B145A03TB-GAT CHANGING THE CLIMATE CON-
TROL AIR FILTER (In Front ofevaporator unit) (If Installed) The climate control air filter is located in front of the evaporator unit behind the glove box.It operates to decrease pollutants en- tering the car.
1. Remove the adjusting pins on both
sides of the glove box to open half the glove box.
Page 219 of 256

6- 22 DO-IT-YOURSELF MAINTENANCE
Drive belts should be checked periodi- cally for proper tension and adjusted if necessary. At the same time, beltsshould be examined for cracks, wear, fraying or other evidence of deteriora- tion and replaced if necessary.Belt routing should also be checked to be sure there is no interference be- tween the belts and other parts of theengine. After a belt is replaced, the new belt should be adjusted again after two or three weeks to eliminateslack resulting from initial stretching after use. G190B01TB-GAT CHECKING DRIVE BELTS (Diesel)
A/C comp.
Water pump pulley
G190B01TB
Alternator Power steering pump
At the scheduled maintenance inspec- tion, belts should be examined forcracks, wear, fraying or other evidence of deterioration and replaced if neces- sary.Belt routing should also be checked to be sure there is no interference be- tween the belts and other parts of theengine.Water Pump Pulley
Alternator Pulley
Crankshaft Pulley 5.1~6 mm(0.2~0.24 in.)
G190A01A-GAT CHECKING DRIVE BELTS (Gasoline)
HTB186
1.1L
1.4L/1.6L Crankshaft pulley
Alternator
HTB220
Water Pump Pulley
9.5 ~11.0 mm (0.37 ~ 0.43 in.)Tensioner
Crankshaft pulley
Page 225 of 256

6- 28 DO-IT-YOURSELF MAINTENANCE
HTB287
G240A01A-AAT POWER STEERING HOSES It is suggested that you check the power steering hose connections forfluid leakage at regular intervals. The power steering hoses should be re- placed if there is severe surface crack-ing, scuffing or worn spots. Deteriora- tion of the hose could cause prema- ture failure.
G300A03TB-GAT REMOVAL OF WATER FROM THE FUEL FILTER(DIESEL ENGINE) If the fuel filter warning light illuminates during driving, it indicates that water has accumulated in the fuel filter. NOTE: It is recommended that water accu- mulated in the fuel filter should be removed by an authorized Hyundai dealer. WARNING:
Be sure to carefully wipe away anywater drained out in this manner,because the fuel mixed in the water might be ignited and result in a fire.
!
Extracting air in the fuel filter If you drove until you have no fuel left or if you replaced the fuel filter, be sure to extract air in the fuel system as itmakes you difficult to start the engine.
1) Remove the air extract nozzle cap on the fuel filter.
2) Pump up and down until the fuel flows out of the plug opening.
NOTE: Use cloths when you extract air so that the fuel is not sprayed around. Clean the fuel around the fuel filter orthe injection pump before starting the engine to prevent fire. Finally, check each part if the fuel is leaking.
Page 229 of 256

6- 32 DO-IT-YOURSELF MAINTENANCE
G270B01TB-GAT Front Turn Signal light / Position Light
1. Disconnect the power cord from the
bulb.
2. Replace to the new bulb. G270C01TB-GAT Luggage Compartment Light (If Installed)
HTB282
1. Remove the cover with a (-) driver.
2. Disconnect the power cord. HTB283
3. Replace to the new bulb.
HTB284
G270D01TB-GAT Rear Combination Light
HTB5013
Page 232 of 256

DO-IT-YOURSELF MAINTENANCE 6- 35
Socket type W2.1 x 9.5d
BAU15s
BA15dBA15s
S8.5/8.5
BA15s
W2.1 x 9.5d
Socket type
P43t
W2.1 x 9.5d
W2.1 x P9.5D S8.5 / 8.5
BA15s
PGJ13
W2.1 x P9.5D
High Mounted Rear Stop Light Rear Combination Luggage Compartment Light Rear Fog Light (If installed)License Plate Light
Part Name
Head Light (High/Low) Front Position Light Interior Light Front Turn Signal Light Front Fog Light (If installed)Side Repeater (If installed) No.
67 8 9
10
G280A03TB-GAT
G280A01TB
Wattage 60/55
5
10
102127 5
No.
1
2 3 4 5Wattage 16 21
21/5
165
21
5
Map Light Room Light Part Name
Turn Signal Light Stop/Tail LightBack -up Light
Bulb wattage
Page 233 of 256

6- 36 DO-IT-YOURSELF MAINTENANCE
G200C02TB-GAT FUSE PANEL DESCRIPTION Engine Compartment
PROTECTED COMPONENTS
Ignition Switch
Ignition Switch, Start Relay
Fuel pump, Alternator, ECM
Radiator FanHeadlight, Defogger RelayABSC/lighterAuto Fuel Cut Switch ABS ABS
Blower, Blower Motor
Power WindowElectronic power steeringECMECMA/CON, Fuel PumpInjectorA/ConditionerHornAlternator
FUSE RATING
30A30A
30A30A50A10A25A15A10A20A40A30A30A50A10A20A10A15A10A10A
100A
DESCRIPTION
IGN 2IGN 1ECURAD
BATT ABS
C/LIGHTER F/PUMPECU-B ABS1ABS2BLW
P/WDW EPS
ECU-1ECU-2 SNSR INJ
A/CON HORN BATT
NOTE:
Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.
Gasoline Engine
G200C01TB
Page 234 of 256

DO-IT-YOURSELF MAINTENANCE 6- 37
G250C01TB-GAT FUSE PANEL DESCRIPTION Engine Compartment
PROTECTED COMPONENTS
Ignition Switch
Ignition Switch, Start Relay
Fuel pump, Alternator, ECMFFHS
Radiator FanHeadlight, Defogger RelayABSC/lighterAuto Fuel Cut Switch ABS ABS
Blower, Blower Motor
Power WindowElectronic power steeringECMECMA/CON, Fuel PumpInjectorA/ConditionerHornAlternator
FUSE RATING
30A30A30A30A30A50A10A25A15A10A20A40A30A30A50A10A20A10A15A10A10A
100A
DESCRIPTION
IGN 2IGN 1ECU
FFHS RAD
BATT ABS
C/LIGHTER F/PUMPECU-BABS1ABS2BLW
P/WDW EPS
ECU-1ECU-2 SNSR INJ
A/CON HORN BATT
NOTE: Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.
Diesel Engine
G200C01TB-2
Page 239 of 256

EMISSION CONTROL SYSTEMS 7- 3
H020A01A-GAT
CATALYTIC CONVERTER (If Installed) ; For a gasoline engine
HTB5017
Hyundai vehicle is equipped with a monolith type three-way catalytic con- verter to reduce the carbon monoxide, hydrocarbons and nitrogen oxides con-tained in the exhaust gas. Exhaust gases passing through the catalytic converter may cause it to operate at avery high temperature. The introduc- tion of large amounts of unburned gaso- line into the exhaust may cause thecatalytic converter to overheat and create a fire hazard. This risk may be reduced by observing the following:
Catalytic Converter H020B03A-GAT
About the Catalytic Converter
Exhaust gases passing through the
catalytic converter cause it to operate at very high temperatures. As a re- sult, the introduction of large amountsof unburned gasoline may cause it to overheat and create a fire hazard. This can be avoided by observing thefollowing:
o Use unleaded fuel only.
o Maintain your engine in good con-
dition. Extremely high converter temperatures can result from im- proper operation of the electrical,ignition or fuel injection systems.
H020D01S-GAT CATALYTIC CONVERTER ; For a diesel engine Hyundai vehicle is equipped with oxi- dation type catalytic converter to re-duce the carbon monoxide, hydrocar- bons and particulate contained in the exhaust gas.
o If your engine stalls, pings, knocks,
or is hard to start, take your car toyour Hyundai dealer as soon aspossible and have the difficulty cor- rected.
o Avoid driving with a very low fuel level. If your run out of gasoline, it could cause the engine to misfireand result in excessive loading of the catalytic converter.
o Avoid idling the engine for periods longer than 10 minutes.
o Your Hyundai should not be either pushed or pulled to get it started.This can cause the catalytic con- verter to overload.
o Do not park, idle, or drive your vehicle over any combustible mate-rial such as grass, paper, leaves orrags. As these materials could come in contact with the catalytic con- verter and could cause a fire.
o Do not touch the catalytic converter
or any other part of the exhaustsystem while the engine is running as it is very hot and could result in burns.
o Remember that your Hyundai dealer is your best source of assistance.
Page 240 of 256

7- 4 EMISSION CONTROL SYSTEMS
H020C01S-GAT
EGR SYSTEM ; For a diesel engine
This system helps control oxides of nitrogen by recirculating a part of theexhaust gas into the engine.
Diesel Particulate Filter (If Installed) The Diesel Particulate Filter (DPF) system removes the soot emitted from the vehicle. Unlike a disposable air filter, the DPF system automatically burns (oxidizes) and removes the accumulated sootaccording to the driving condition. In other words, the active burning by engine control system and high ex-haust gas temperature caused by nor- mal/high driving condition burns and removes the accumulated soot.However, if the vehicle continues to bedriven at low speed for long time, theaccumulated soot may not be auto- matically removed because of low exhaust gas temperature. In this par-ticular case, the amount of soot is out of detection limit, the soot oxidation process by engine control system maynot happen and the malfunction indica- tor light may blink. When the malfunction indicator light blinks, it may stop blinking by driving the vehicle at more than 60km/h (37 mph) or at more than second gear with1500 ~ 2000 engine rpm for a certain time (for about 25 minutes). If the malfunction indicator light con-
tinues to be blinked in spite of the procedure, please visit an authorizedHYUNDAI dealer and then check the DPF system.
If you continue to drive with the mal-
function indicator light blinking for a long time, the DPF system can bedamaged and fuel consumption can be worsen.