light Hyundai Getz 2010 Repair Manual

DO-IT-YOURSELF MAINTENANCE 6- 21
G160A01A-GAT CHECKING CLUTCH PEDAL FREE-PLAY
G160A01E
6 ~ 13 mm (0.24 ~ 0.51 in.)
With the engine off, press lightly on the clutch pedal until you feel a change in resistance. This is the clutch pedalfree-play. The free-play should be within the limits specified in the illustration. If it is not, have it inspected by yourHyundai dealer and adjusted or re- paired if necessary.G180A01A-GAT CHECKING BRAKE PEDAL CLEARANCE
G180A01L
45.1 mm (1.78 in.)
You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down on the brake pedal several times and thenhold it down with a force of about 490 N (50 Kg, 110 lbs). The brake pedal clearance is the distance from the topsurface of the brake pedal to the as- phalt sheeting under the floor mat. If the brake pedal clearance is notwithin the limits specified in the illustra- tion, have it inspected by your Hyundai dealer and adjusted or repaired if nec-essary.G170A01A-GAT CHECKING BRAKE PEDAL FREE-PLAY
HXGS508
3 ~ 8 mm (0.12 ~ 0.31 in.)
With the engine off, press down on the brake pedal several times to reduce the vacuum in the brake booster.Then, using your hand, press down slowly on the brake pedal until you feel a change in resistance. This is thebrake pedal free-play. The free-play should be within the limits specified in the illustration. If it is not,have it inspected by your Hyundai dealer and adjusted or repaired if nec- essary.

DO-IT-YOURSELF MAINTENANCE 6- 23
G200A01A-AAT CHECKING AND REPLACING FUSESReplacing a Fusible Link
G200A01L
A fusible link will melt if the electrical circuits from the battery are ever over-loaded, thus preventing damage to the entire wiring harness. (This could be caused by a short in the system draw-ing too much current.) If this ever happens, have a Hyundai dealer de- termine the cause, repair the systemand replace the fusible link. The fusible links are located in a fuse box for easy inspection. CAUTION:
When replacing a fusible link, neveruse anything but a new fusible link with the same or lower amperage rating. Never use a piece of wire ora higher-rated fusible link. This could result in serious damage and create a fire hazard.
!
G200B02A-AAT Replacing Accessory Fuse The fuse box for the lights and other electrical accessories will be found low on the dashboard on the driver's side.Inside the box you will find a list show- ing the circuits protected by each fuse. If any of your car's lights or otherelectrical accessories stop working, a blown fuse could be the reason. If the fuse has burned out, you will see thatthe metal strip inside the fuse has burned through. If you suspect a blown fuse, follow this procedure: HTB180
Melted
Good

6- 24 DO-IT-YOURSELF MAINTENANCE
sory you can temporarily get along without (the radio or cigarette light- er, for example). Always rememberto replace the borrowed fuse. CAUTION:
A burned-out fuse indicates thatthere is a problem in the electricalcircuit. If you replace a fuse and it blows as soon as the accessory is turned on, the problem is seriousand should be referred to a Hyun- dai dealer for diagnosis and repair. Never replace a fuse with anythingexcept a fuse with the same or a lower amperage rating. A higher capacity fuse could cause damageand create a fire hazard. NOTE: See page 6-36 for the fuse panel descriptions.
!
G200B02L
4. Replace the blown fuse by pressing a new fuse of the same rating into place. The fuse should be a snug fit. If it is not, have the fuse clip repairedor replaced by a Hyundai dealer. If you do not have a spare fuse, you may be able to borrow a fuse of thesame or lower rating from an acces-
1. Turn off the ignition and all other
switches.
2. Open the fuse box and examine each fuse. Remove each fuse by pulling it toward you (a small "fuse puller" tool is contained in the fusebox to simplify this operation).
3. Be sure to check all other fuses
even if you find one that appears tohave burned out.
HTB223Good B
urned out

DO-IT-YOURSELF MAINTENANCE 6- 25
G210A01A-AAT CHECKING THE BATTERY
WARNING:
Batteries can be dangerous! When working with batteries, carefully ob-serve the following precautions to avoid serious injuries. HTB165
The fluid in the battery contains a strongsolution of sulfuric acid, which is poi- sonous and highly corrosive. Be carefulnot to spill it on yourself or the car. If you do spill battery fluid on yourself, imme- diately do the following:
!
o If battery fluid is on your skin, flush the affected areas with water for at least 15 minutes and then seekmedical assistance.
o If battery fluid is in your eyes, rinse
out your eyes with water and getmedical assistance as soon as pos- sible. While you are being driven to get medical assistance, continue torinse your eyes by using a sponge or soft cloth saturated with water.
o If you swallow battery fluid, drink a large quantity of water or milk fol-lowed by milk of magnesia, eat a raw egg or drink vegetable oil. Getmedical assistance as soon as pos- sible.
While batteries are being charged (ei-ther by a battery charger or by the vehicle's alternator), they produce ex-plosive gases. Always observe these warnings to prevent injuries from oc- curring:
o Charge batteries only in a well ven- tilated area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area.
!
G210B002Y-GAT Checking the Battery Keep the battery clean. Any evidence of corrosion around the battery posts orterminals should be removed using a solution of household baking soda and warm water. After the battery terminalsare dry, cover them with a light coating of grease.
WARNING:
Always read the following instructions carefully whenhandling a battery. Keep lighted cigarettes and all other flames or sparksaway from the battery. Hydrogen, which is a highly combustible gas, is alwayspresent in battery cells and may explode if ignited.

6- 28 DO-IT-YOURSELF MAINTENANCE
HTB287
G240A01A-AAT POWER STEERING HOSES It is suggested that you check the power steering hose connections forfluid leakage at regular intervals. The power steering hoses should be re- placed if there is severe surface crack-ing, scuffing or worn spots. Deteriora- tion of the hose could cause prema- ture failure.
G300A03TB-GAT REMOVAL OF WATER FROM THE FUEL FILTER(DIESEL ENGINE) If the fuel filter warning light illuminates during driving, it indicates that water has accumulated in the fuel filter. NOTE: It is recommended that water accu- mulated in the fuel filter should be removed by an authorized Hyundai dealer. WARNING:
Be sure to carefully wipe away anywater drained out in this manner,because the fuel mixed in the water might be ignited and result in a fire.
!
Extracting air in the fuel filter If you drove until you have no fuel left or if you replaced the fuel filter, be sure to extract air in the fuel system as itmakes you difficult to start the engine.
1) Remove the air extract nozzle cap on the fuel filter.
2) Pump up and down until the fuel flows out of the plug opening.
NOTE: Use cloths when you extract air so that the fuel is not sprayed around. Clean the fuel around the fuel filter orthe injection pump before starting the engine to prevent fire. Finally, check each part if the fuel is leaking.

DO-IT-YOURSELF MAINTENANCE 6- 29
If the vehicle has had front body repair and the headlight assembly has been replaced, the headlight aiming should be checked using the aiming screen asshown in the illustration. Turn on the headlight switch. (Low Beam Position)
1. Adjust headlights so that main axis
of light is parallel to center line of the body and is aligned with point "P"shown in the illustration.
2. Dotted lines in the illustration show
the center of headlights.
G290B01TB-GAT Adjustment After Headlight As- sembly Replacement
G290B01HR-1
L
W
H
H Cut-off line
Ground line
"P"
Horizontal line
30mm (1.18 in.) Vertical line
5. Open the hood.
6. Draw the vertical line (through the
center of each headlight beam pat-tern) and the horizontal line (throughthe center of each headlight beam pattern) on the aiming screen. And then, draw the horizontal paral- lel line at 30 mm (1.18 in.) under the horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with a phillipsscrewdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low
beam to each vertical line with aphillips screwdriver - HORIZONTAL AIMING. HTB269
Horizontal aiming
Vertical aiming
G290A01FC-GAT HEADLIGHT AIMING ADJUST- MENT Before performing aiming adjustment, make sure of the following.
1. Keep all tires inflated to the correct
pressure.
2. Place the vehicle on level ground and press the front bumper and rear bumper down several times. Place the vehicle at a distance of 3,000mm (118 in.) from the test wall.
3. See that the vehicle is unloaded
(except for full levels of coolant,engine oil and fuel, and spare tire, jack, and tools).
4. Clean the head lights lens and turn on the headlight (low beam).

6- 30 DO-IT-YOURSELF MAINTENANCE
SPECIFICATIONS: "H" Horizontal center line of headlightsfrom ground. : 656 mm (26.8 in.) "W" Distance between each headlight center.: 1,100 mm (43.3 in.) "L" Distance between the headlights and the wall that the lights are tested against.: 3,000 mm (118 in.). G270A01TB-GAT REPLACEMENT OF BULBS Headlight Bulb Before attempting to replace a head- light bulb, be sure the switch is turned to the "OFF" position.The next paragraph shows how to reach headlight bulbs so they may be changed. Be sure to replace theburned-out bulb with one of the same number and wattage rating.
CAUTION:
Keep the lamps out of contact with petroleum product, such as oil,gasoline, etc.
!
HTB5009
4. Remove the dust cover.
1. Allow the bulb to cool. Wear eye
protection.
2. Always grasp the bulb by its plastic base, avoid touching the glass.
3. Disconnect the power cord from the
bulb base in the back of the head- light.

DO-IT-YOURSELF MAINTENANCE 6- 31
!WARNING
The halogen bulb contains gas un- der pressure and if impacted could shatter, resulting in flying frag-ments. Always wear eye protection when servicing the bulb. Protect the bulb against abrasions orscratches and against liquids when lighted. Turn on the bulb only when installed in a headlight. Replacethe headlight if damaged or cracked. Keep the bulb out of the reach of children and dispose of the usedbulb with care.
6. Remove the protective cap from the replacement bulb and install the new bulb by matching the plastic base with the headlight hole. Install thedust cover after retightening the bulb spring and reconnect the power cord.
7. Use the protective cap and carton to
dispose of the old bulb.
8. Check for proper headlight aim.5. Push the bulb spring for removing
the headlight bulb. HTB5011
HTB5010

6- 32 DO-IT-YOURSELF MAINTENANCE
G270B01TB-GAT Front Turn Signal light / Position Light
1. Disconnect the power cord from the
bulb.
2. Replace to the new bulb. G270C01TB-GAT Luggage Compartment Light (If Installed)
HTB282
1. Remove the cover with a (-) driver.
2. Disconnect the power cord. HTB283
3. Replace to the new bulb.
HTB284
G270D01TB-GAT Rear Combination Light
HTB5013

DO-IT-YOURSELF MAINTENANCE 6- 33
HTB278
3. Replace to the new bulb.
HTB277
1. Remove the cover with a (+) driver
2. Disconnect the power cord.
3. Replace to the new bulb. (1) Stop/Tail Light (2) Turn Signal Light (3) Back-up Light HTB5014G270E01A-GAT Side Repeater (If Installed)
G270E01A
(1)
(2)
(3) 1. Push the cover toward the front ofvehicle and remove it.
2. Disconnect the power code.