fuel filter Hyundai H-1 (Grand Starex) 2003 Owner's Manual

INSTRUMENTS & CONTROLS
INSTRUMENTS & CONTROLS INSTRUMENTS & CONTROLS
INSTRUMENTS & CONTROLS
INSTRUMENTS & CONTROLS
2-8 C130A04P-GAT
INDICATION AND WARNING LAMPS
INDICATION AND WARNING LAMPS INDICATION AND WARNING LAMPS
INDICATION AND WARNING LAMPS
INDICATION AND WARNING LAMPS
1. A/T Oil temperature warning light (If installed)
2. 4WD high indicator light
3. Fuel filter warning light (Diesel only)
4. 4WD low indicator light
5. POWER mode indicator light (A/T only)
6. Charge warning light
7. Brake warning and parking brake indicator
light
8. SRS (Airbag) warning light (If installed) 9. Diesel preheat indicator light
10. Overdrive off indicator light (A/T only)
11. Door-ajar warning light
12. Automatic transmission position indicator
light (A/T only)
13. High-beam indicator light
14. Turn-signal indicator light
15. HOLD mode indicator light (A/T only) 16. Oil pressure warning light
17. Low fuel warning light
18. Immobilizer warning indicator light/
Seat belt reminder light (If installed)
19. ABS Service reminder indicator light (SRI) (If installed)
20. Malfunction indicator light (MIL) (If installed)
2
C130A01P-3
14
13 678 1 618 19 20
17
12
111091 345
15

2-9
INSTRUMENTS & CONTROLS
INSTRUMENTS & CONTROLS INSTRUMENTS & CONTROLS
INSTRUMENTS & CONTROLS
INSTRUMENTS & CONTROLS
C130B01P-GAT DOOR-AJAR WARNING
DOOR-AJAR WARNING DOOR-AJAR WARNING
DOOR-AJAR WARNING
DOOR-AJAR WARNING
LAMP-RED
LAMP-RED LAMP-RED
LAMP-RED
LAMP-RED
This lamp illuminates and the warning chime
will sound at the same time when a door is opened or incompletely closed.
C130F01P-GAT TURN-SIGNAL INDICATION
TURN-SIGNAL INDICATION TURN-SIGNAL INDICATION
TURN-SIGNAL INDICATION
TURN-SIGNAL INDICATION
LAMPS-GREEN
LAMPS-GREEN LAMPS-GREEN
LAMPS-GREEN
LAMPS-GREEN
These indication lamps blink on and off when a
turn-signal lamp is blinking. If the blinking is too short, the cause may be a faulty turn-signallamp connection or a blown lamp bulb.
C130G01P-GAT HIGH-BEAM INDICATION
HIGH-BEAM INDICATION HIGH-BEAM INDICATION
HIGH-BEAM INDICATION
HIGH-BEAM INDICATION
LAMP-BLUE
LAMP-BLUE LAMP-BLUE
LAMP-BLUE
LAMP-BLUE
This indication lamp illuminates when the high
beams are on.
C130H01P-GAT FUEL FILTER WARNING
FUEL FILTER WARNING FUEL FILTER WARNING
FUEL FILTER WARNING
FUEL FILTER WARNING
LAMP-RED
LAMP-RED LAMP-RED
LAMP-RED
LAMP-RED
This lamp illuminates when the ignition switch
is set to the "ON" position and goes off after the engine has started. If it lights up while theengine is running, it indicates that water hasaccumulated inside the fuel filter. If this hap-pens, remove the water from the fuel filter.
(Refer to "In case of emergency")
C130I01P-GAT OVERDRIVE/OFF
OVERDRIVE/OFF OVERDRIVE/OFF
OVERDRIVE/OFF
OVERDRIVE/OFF
INDICATOR (If installed)
INDICATOR (If installed) INDICATOR (If installed)
INDICATOR (If installed)
INDICATOR (If installed)
When the overdrive switch is turned on and 4th
gear is engaged, the overdrive off indicator will go out. This amber indicator will be illuminatedwhen the overdrive switch is turned off.
C130J01P-GAT BRAKE WARNING AND
BRAKE WARNING AND BRAKE WARNING AND
BRAKE WARNING AND
BRAKE WARNING AND
PARKING BRAKE INDICATION
PARKING BRAKE INDICATION PARKING BRAKE INDICATION
PARKING BRAKE INDICATION
PARKING BRAKE INDICATION
LAMP-RED
LAMP-RED LAMP-RED
LAMP-RED
LAMP-RED
With the ignition switch at the "ON" position,
the brake warning lamp illuminates under the following conditions:
1. When the brake fluid level in the reservoir falls to a low level.
2. If a malfunction develops in the brake servo system.
If the lamp illuminates, stop the vehicle immedi-
ately and call the nearest authorized HYUNDAI dealer.
C130C01P-GAT
OIL PRESSURE WARNING
OIL PRESSURE WARNING OIL PRESSURE WARNING
OIL PRESSURE WARNING
OIL PRESSURE WARNING
LAMP-RED
LAMP-RED LAMP-RED
LAMP-RED
LAMP-RED
This lamp illuminates when the ignition switch
is set to the "ON" position and goes off after theengine has started. If it lights up while theengine is running, the engine must be stoppedat once. Contact the nearest authorizedHYUNDAI dealer.
C130D01P-GAT LOW FUEL WARNING
LOW FUEL WARNING LOW FUEL WARNING
LOW FUEL WARNING
LOW FUEL WARNING
LAMP-AMBER
LAMP-AMBER LAMP-AMBER
LAMP-AMBER
LAMP-AMBER
This lamp illuminates when the fuel level in the
fuel tank falls to a low level. If it illuminates, the fuel should be added soon.
C130E01P-GAT CHARGE WARNING
CHARGE WARNING CHARGE WARNING
CHARGE WARNING
CHARGE WARNING
LAMP-RED
LAMP-RED LAMP-RED
LAMP-RED
LAMP-RED
This lamp illuminates when the ignition switch
is set to the "ON" position and goes off after the engine has started. If it lights up while theengine is running, there is a problem in thecharging system. Check to see if the V-belt isbroken, and then contact the nearest autho-rized HYUNDAI dealer.
C130L01P-GAT
DIESEL PREHEAT
DIESEL PREHEAT DIESEL PREHEAT
DIESEL PREHEAT
DIESEL PREHEAT
INDICATION LIGHT-AMBER
INDICATION LIGHT-AMBER INDICATION LIGHT-AMBER
INDICATION LIGHT-AMBER
INDICATION LIGHT-AMBER
The indication light illuminates amber when the
ignition switch is placed at the "ON" position. The engine can be started after the preheatindication light goes off. The illuminating timevaries with the water temperature.
Water temperature
(°C)
Below -30 -20
0
20 40 Illuminating time
(sec)
151032 1

IN CASE OF EMERGENCY
IN CASE OF EMERGENCY IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
4-13
E090A01P-GATBLEEDING THE FUEL SYSTEM
BLEEDING THE FUEL SYSTEM BLEEDING THE FUEL SYSTEM
BLEEDING THE FUEL SYSTEM
BLEEDING THE FUEL SYSTEM
E090A01P
The fuel system should be bled to remove air as described in the illustration if the fuel supply isexhausted during travel, when the fuel filter isreplaced, or if the vehicle is not used for a longtime.
1. Loosen the air plug at the top of the fuel filter.
2. Pump the hand pump until there are no more bubbles in the fuel coming out of the air plug. When doing this, place a cloth around the airplug to prevent the escaping fuel from spew-ing about.
3. Tighten the air plug when there are no more bubbles in the fuel.
E100A01P-GATREMOVAL OF WATER FROM THE
REMOVAL OF WATER FROM THE REMOVAL OF WATER FROM THE
REMOVAL OF WATER FROM THE
REMOVAL OF WATER FROM THE
FUEL FILTER
FUEL FILTER FUEL FILTER
FUEL FILTER
FUEL FILTER
GS40310ALoosen
Drain plug
If the fuel filter warning lamp illuminates during driving, it indicates that water has accumulatedin the fuel filter. If this occurs, remove the wateras described below.
1. Loosen the drain plug at the bottom of the fuel filter.
GS40320A
Pump
4. Continue pumping until the hand pump be-
comes stiff.
5. Finally, check to be sure that there is no leakage of fuel. If in doubt, consult your nearest authorized HYUNDAI dealer.
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
(1)(1)
(1)(1)
(1) Do not smoke or have any other open
Do not smoke or have any other open Do not smoke or have any other open
Do not smoke or have any other open
Do not smoke or have any other open
flame near the vehicle while bleeding the
flame near the vehicle while bleeding the flame near the vehicle while bleeding the
flame near the vehicle while bleeding the
flame near the vehicle while bleeding the
fuel system.
fuel system. fuel system.
fuel system.
fuel system.
(2)(2)
(2)(2)
(2) Be sure to carefully clean away any fuel
Be sure to carefully clean away any fuel Be sure to carefully clean away any fuel
Be sure to carefully clean away any fuel
Be sure to carefully clean away any fuel
which spilled onto nearby parts coming
which spilled onto nearby parts coming which spilled onto nearby parts coming
which spilled onto nearby parts coming
which spilled onto nearby parts coming
out of the air plug, because such accu-
out of the air plug, because such accu- out of the air plug, because such accu-
out of the air plug, because such accu-
out of the air plug, because such accu-
mulations of fuel might ignite and cause
mulations of fuel might ignite and cause mulations of fuel might ignite and cause
mulations of fuel might ignite and cause
mulations of fuel might ignite and cause
a fire.
a fire. a fire.
a fire.
a fire.
E090A02P

6-1
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
90 72RR R I
R R I
DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE) ENGINE OIL/FILTER AIR CLEANER FILTER FUEL FILTERFUEL SYSTEM LEAKSSPARK PLUGVACUUM CRANKCASE VENTILATION HOSETIMING BELT DRIVE BELT (FOR WATER PUMP/ALTERNATOR)
G000A01P-GAT
6.6.
6.6.
6.
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
G010A01P-GAT SCHEDULED MAINTENANCE (EXCEPT EUROPEAN COMMUNITY)
SCHEDULED MAINTENANCE (EXCEPT EUROPEAN COMMUNITY) SCHEDULED MAINTENANCE (EXCEPT EUROPEAN COMMUNITY)
SCHEDULED MAINTENANCE (EXCEPT EUROPEAN COMMUNITY)
SCHEDULED MAINTENANCE (EXCEPT EUROPEAN COMMUNITY)
R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
The following maintenance services must be performed to assure good
vehicle control and performance. Keep receipts for all vehicle services to protect your warranty. Where both kilometers and time are shown, the frequency of service is
determined by whichever occurs first.
70 56R I I I 80 64
R I I II
NO.
1 2 34567 8 KILOMETERS X 1000 MONTHS
60 48
RRR I
R
II
R
5040
R I I I
40 32
R I I I I
30 24
RRR I
R
I
2016
R I I I I
10
8
R I I I
5 4
R
66
66
6

PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
6-2 90 72
RR R I I I
DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL) ENGINE OIL AND FILTER AIR CLEANER FILTERFUEL FILTERVALVE CLEARANCEINJECTION TIMINGTIMING BELT DRIVE BELT (FOR WATER PUMP/ALTERNATOR) ENGINE IDLE SPEEDFUEL SYSTEM LEAKSINJECTION NOZZLE (If exhaust gas includes black smoke)
G020A03P-GAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
80 64
I I I I I I
KILOMETERS X 1000MONTHSNO.
1 23456 7 89
10
Note : (1) For every 6 months or 5,000 km, whichever occurs first : "R" 10
8
I I I 20 16
I I I I I I 3024
RR
I I I 4032
I I I I I I 5040
I I I 60 48
RR III
R III 7056
I I I
5 4
See Note (1)

PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
6-4 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE) ENGINE OIL AND FILTER (SG OR ABOVE)*AIR CLEANER FILTERFUEL FILTERFUEL SYSTEM LEAKSSPARK PLUG TIMING BELT DRIVE BELT (FOR WATER PUMP/ALTERNATOR)
G040A02P-GAT
SCHEDULED MAINTENANCE (FOR EUROPEAN COMMUNITY ONLY)
SCHEDULED MAINTENANCE (FOR EUROPEAN COMMUNITY ONLY) SCHEDULED MAINTENANCE (FOR EUROPEAN COMMUNITY ONLY)
SCHEDULED MAINTENANCE (FOR EUROPEAN COMMUNITY ONLY)
SCHEDULED MAINTENANCE (FOR EUROPEAN COMMUNITY ONLY)
Where both kilometers and time are shown, the frequency of service is determined by whichever occurs first.
The following maintenance services must be performed to assure goodvehicle control and performance. Keep receipts for all vehicle services toprotect your warranty. R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
NO.
1 2345 6 7KILOMETERS X 1000 MONTHS
* SF or LOWER : every 10,000 km or 6 months "R".
R
7.5 6 90 72
RRR I
RR I
15 12
R I I 30 24
RR I
R
I 4536
R I
R
I 6048
RR I
R I
R 7560
R I I

6-5
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
90 72R R I
R II
R II I
DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE ( EXCEPT 2.5 CRDi DIESEL )
ENGINE OIL AND FILTER
AIR CLEANER FILTER FUEL SYSTEM LEAKS FUEL FILTER VALVE CLEARANCEINJECTION TIMINGTIMING BELTDRIVE BELT (FOR WATER PUMP/ALTERNATOR) ENGINE IDLE SPEED
INJECTION NOZZLE (I f exhaust gas includes black smoke)
G050A03P-GAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
NO.
1 23 4 5678 9
10KILOMETERS X 1000 MONTHS75 60
R I I I I
60 48
R R I
R III
R I I
4536
R I I I I
30 24
R R I
R II I I I
1512
R I I I I
7.5
6
R

PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
6-6 90 72
RRR I
RR I
DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (2.5 CRD i DIESEL ONLY)
ENGINE OILENGINE OIL FILTERAIR CLEANER FILTERFUEL SYSTEM LEAKSFUEL FILTER DRIVE BELT (FOR WATER PUMP/ALTERNATOR)
INJECTION NOZZLE (I f exhaust gas includes black smoke)
G080A01P-GAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
NO.
1 2345 6 7KILOMETERS X 1000 MONTHS75 60RR I
6048
RRR I
R I I
45 36
RR I
3024
RRR I
R
I I
15 12
RR I

6-9
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
G080F01P-GAToo
oo
o
Fuel hose, vapor hose and fuel
Fuel hose, vapor hose and fuel Fuel hose, vapor hose and fuel
Fuel hose, vapor hose and fuel
Fuel hose, vapor hose and fuel
filler cap
filler cap filler cap
filler cap
filler cap
The fuel hose, vapor hose and fuel filler cap
should be inspected at those intervals specified in the maintenance schedule. Make sure that anew fuel hose, vapor hose or fuel filler cap iscorrectly replaced. Consult your Hyundai dealerif you have any questions.
G080G01P-GAToo
oo
o Air cleaner filter
Air cleaner filter Air cleaner filter
Air cleaner filter
Air cleaner filter
A genuine Hyundai part is recommended forreplacement of the air cleaner filter. G080H01P-GAT
oo
oo
o Spark plugs
Spark plugs Spark plugs
Spark plugs
Spark plugs
Make sure to install new spark plugs of the correct heat range. G080I01P-GAT
oo
oo
o
Drive belts
Drive belts Drive belts
Drive belts
Drive belts
Inspect all drive belts (water pump and alterna- tor) for evidence of cuts, cracks, excessivewear or oiliness, and replace if necessary.Drive belts should be checked periodically forproper tension and adjusted as necessary.
G080D01P-GAT
oo
oo
o Fuel filter
Fuel filter Fuel filter
Fuel filter
Fuel filter
A clogged filter can limit the speed at which the
vehicle may be driven, damage the emissionsystem and cause hard starting. If an exces-sive amount of foreign matter accumulates inthe fuel tank, the filter may require replacementmore frequently.
After installing a new filter, run the engine for
several minutes, and check for leaks at theconnections.
G080A01P-GAT
EXPLANATION OF SCHEDULED
EXPLANATION OF SCHEDULED EXPLANATION OF SCHEDULED
EXPLANATION OF SCHEDULED
EXPLANATION OF SCHEDULED
MAINTENANCE ITEMS
MAINTENANCE ITEMS MAINTENANCE ITEMS
MAINTENANCE ITEMS
MAINTENANCE ITEMS
oo
oo
o
Engine oil and filter
Engine oil and filter Engine oil and filter
Engine oil and filter
Engine oil and filter
The engine oil and filter should be changed at
those intervals specified in the maintenanceschedule. If the vehicle is being driven in se-vere conditions, more frequent oil and filterchanges are required.
G080B01P-GAT oo
oo
o Valve clearances (DIESEL)
Valve clearances (DIESEL) Valve clearances (DIESEL)
Valve clearances (DIESEL)
Valve clearances (DIESEL)
An incorrect valve clearance will not only result
in rough engine operation, but will also causeexcessive noise and reduced engine output.
Inspect valve clearance and adjust as required
while the engine is hot.
Valve-to-rocker arm clearance:
Valve-to-rocker arm clearance: Valve-to-rocker arm clearance:
Valve-to-rocker arm clearance:
Valve-to-rocker arm clearance: DIESEL:
Hot ............................ 0.25 mm (0.0098 in.) Cold ............................ 0.15 mm (0.0059 in.)
G080C01P-GAT oo
oo
o Fuel lines and connections
Fuel lines and connections Fuel lines and connections
Fuel lines and connections
Fuel lines and connections
Check the fuel lines and connections for leak-
age and damage. Replace any damaged or leaking parts immediately. G080E01P-GAT
oo
oo
o Vacuum and crankcase
Vacuum and crankcase Vacuum and crankcase
Vacuum and crankcase
Vacuum and crankcase
ventilation hoses
ventilation hoses ventilation hoses
ventilation hoses
ventilation hoses
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard andbrittle rubber, cracking, tears, cuts, abrasions,and excessive swelling indicate deterioration.Particular attention should be paid to examiningthose hose surfaces nearest to high heatsources, such as the exhaust manifold.
Inspect the hose routing to assure that the
hoses do not come in contact with any heatsource, sharp edges or moving componentwhich might cause heat damage or mechanicalwear. Inspect all hose connections, such asclamps and couplings, to make sure they aresecure, and that no leaks are present. Hosesshould be replaced immediately if there is anyevidence of deterioration or damage.

INDEX
INDEX INDEX
INDEX
INDEX
10-2 EMISSION CONTROL SYSTEM
........................................................... 7-1
ENGINE ........................................................................................................ 9-2
ENGINE COOLANT .................................................................................. 8-9
ENGINE NUMBER .................................................................................... 1-2
ENGINE OIL .................................................................................... 8 - 7 ~ 8 - 8
ENGINE OVERHEATING ........................................................ 4-11 ~ 4-12
ENGINE RPM ADJUSTMENT KNOB ...............................................2-15
ENGINE WARNING LIGHT ................................................................. 2-10
EXTERIOR AND INTERIOR LAMP OPERATION .........................8-13
F FOUR-WHEEL DRIVE (4WD) ..................................................3-9 ~ 3-10
FOURTH SEAT ....................................................................................... 1-21
FRONT DOOR EDGE WARNING LIGHT .......................................2-15
FRONT DOOR WINDOW GLASS .....................................................1-17
FRONT FOG LAMP SWITCH ........................................................... 2-16
FRONT INTERIOR LIGHT ................................................................... 2-17
FRONT ROOM LAMP ........................................................................... 2-18
FRONT SEATS ....................................................................................... 1-18
FUEL FILTER WARNING LAMP-RED ................................................. 2-9
FUEL GAUGE ............................................................................................. 2-5
FUEL TANK CAPACITY .......................................................................... 9-1
FUEL, ENGINE COOLANT, OIL, AND EXHAUST GAS LEAKAGE .................................................................................... 8-13
FUSES ....................................................................................................... 4-15
G GASOLINE ENGINE ROOM .................................................................. 8-5
GOOD BRAKING PRACTICE ............................................................. 3-11H
HAZARD WARNING LIGHT SWITCH ..............................................2-16
HEADLAMP LEVELING DEVICE SYSTEM ....................................2-14
HEADREST .............................................................................................. 1-22
HEATING AND COOLING ...................................................... 2-24 ~ 2-25
HEATING CONTROLS .......................................................................... 2-25
HEIGHT ADJUSTABLE FRONT SEAT SHOULDER BELT .......1-23
HIGH-BEAM INDICATION LAMP-BLUE .............................................. 2-9
HIGH-BEAM SWITCH ........................................................................... 2-11
HINGED WINDOW .................................................................... 1-16 ~ 1-17
HINGES AND LATCHES LUBRICATION ........................................8-15
"HOLD" MODE SWITCH ......................................................................... 3-7
HOOD RELEASE .................................................................................... 1-12
HORN SWITCH ....................................................................................... 2-17
I IF A TIRE IS FLATENED ............................................................ 4 - 6 ~ 4 - 8
IF THE ENGINE OVERHEATS .............................................4-11 ~ 4-12
IGNITION SWITCH ................................................................................... 3-1
ILLUMINATED IGNITION SWITCH ...................................................... 1-8
IMMOBILIZER SYSTEM .............................................................. 1 - 5 ~ 1 - 8
INCLINOMETER ......................................................................................... 2-6
INDEX ........................................................................................................ 10-1
INDICATION AND WARNING LAMPS ..................................2-9 ~ 2-10
INSIDE REAR-VIEW MIRROR ........................................................... 2-21
INSTALLATION OF ACCESSORIES ................................................... 1-3
INSTRUMENTS .......................................................................................... 2-3
INSTRUMENTS PANEL LIGHT CONTROL (=RHEOSTAT) ......2-14