radiator cap Hyundai H-1 (Grand Starex) 2003 Owner's Manual

STARTING & OPERATING
STARTING & OPERATING STARTING & OPERATING
STARTING & OPERATING
STARTING & OPERATING
3-16 D180H01P-GAT
Parking brake
Parking brake Parking brake
Parking brake
Parking brake
If the atmospheric temperature is below freez- ing, park the vehicle with the gearshift lever in1st or reverse and do not engage the parkingbrake. If the parking brake is engaged and thereis moisture on the brake linings, the liningscould become frozen to the brake drums, mak-ing it impossible to release the parking brake.
C160G02A-AAT
To Keep Locks from Freezing
To Keep Locks from Freezing To Keep Locks from Freezing
To Keep Locks from Freezing
To Keep Locks from Freezing
To keep the locks from freezing, squirt anapproved de-icer fluid or glycerine into the keyopening. If a lock is covered with ice, squirt itwith an approved de-icing fluid to remove theice. If the lock is frozen internally, you may beable to thaw it out by using a heated key.Handle the heated key with care to avoid burn-ing your fingers.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
The proper temperature for using the immo-
The proper temperature for using the immo- The proper temperature for using the immo-
The proper temperature for using the immo-
The proper temperature for using the immo-
bilizer key is from -40°C to 80°C. If you heat
bilizer key is from -40°C to 80°C. If you heat bilizer key is from -40°C to 80°C. If you heat
bilizer key is from -40°C to 80°C. If you heat
bilizer key is from -40°C to 80°C. If you heat
the immobilizer key over 80°C to open the
the immobilizer key over 80°C to open the the immobilizer key over 80°C to open the
the immobilizer key over 80°C to open the
the immobilizer key over 80°C to open the
frozen lock, it may cause damage to the
frozen lock, it may cause damage to the frozen lock, it may cause damage to the
frozen lock, it may cause damage to the
frozen lock, it may cause damage to the
transponder in its head.
transponder in its head. transponder in its head.
transponder in its head.
transponder in its head. D180G01P-GAT
Door locks
Door locks Door locks
Door locks
Door locks
To prevent the door locks from freezing up, the lock cylinders should be masked with tape,etc., when washing the vehicle in cold weatherto prevent the entrance of water.
D180E01P-GAT
Wiper blades
Wiper blades Wiper blades
Wiper blades
Wiper blades
Before operating the wipers, check the wiperblades to confirm that they are not frozen to thewindshield or tailgate. If the blades are frozen tothe windshield or tailgate, do not operate thewipers until the ice has melted and the bladesare freed. D180F01P-GAT
Ventilation slots
Ventilation slots Ventilation slots
Ventilation slots
Ventilation slots
The ventilation slots in the headlight housing on the assistant seat side should be brushed clearafter a heavy snowfall so that the operation ofthe heating and ventilation systems will not beimpaired.
anyway, will only deliver a fraction of the startercurrent which is normally available. It is recommended that you have the battery checked by an authorized HYUNDAI dealerbefore the start of cold weather and, if neces-sary, have it charged. This not only ensures reliable starting, but a battery which is kept fully charged also has alonger life. D180D01P-GAT
Washer fluid
Washer fluid Washer fluid
Washer fluid
Washer fluid
To ensure proper operation of the windshield or rear window at low temperatures, anti-freezeshould be added to the washer fluid at a rate ofone part antifreeze to one part water.
D180A01P-GAT
DURING COLD WEATHER
DURING COLD WEATHER DURING COLD WEATHER
DURING COLD WEATHER
DURING COLD WEATHER
Engine oil
Engine oil Engine oil
Engine oil
Engine oil
The engine oil can become very thick at low
temperatures, thus making it difficult to start theengine.
Change to a thinner oil designed for winter use
before the start of cold weather; for the appro-priate oil viscosity, refer to the "Consumer Infor-mation" section.
D180B01P-GATEngine coolant
Engine coolant Engine coolant
Engine coolant
Engine coolant
If the temperature in your area drops below
freezing, there is the danger that the coolant inthe engine or radiator could freeze and causesevere damage to the engine and/or radiator. Be sure to add a sufficient amount of antifreeze
to the coolant to prevent it from freezing.
The engine coolant mixture used at the factory
is intended to be left in the cooling system andprovides protection against freezing for tem-perature as low as approximately -30°C (-20°F).The concentration should be checked beforethe start of cold weather and anti-freeze addedto the system if necessary
D180C01P-GATBattery
Battery Battery
Battery
Battery
The capacity of the battery is reduced at low
temperatutes.
This is an inevitable result of its chemical and
physical properties. This is why a very coldbattery, particularly one that is not fully charged

IN CASE OF EMERGENCY
IN CASE OF EMERGENCY IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
4-12 normal for cold water to be draining from it when you stop).
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
While the engine is running, keep hair, hands,
While the engine is running, keep hair, hands, While the engine is running, keep hair, hands,
While the engine is running, keep hair, hands,
While the engine is running, keep hair, hands,
long hair and
long hair and long hair and
long hair and
long hair and clothing away from moving
clothing away from moving clothing away from moving
clothing away from moving
clothing away from moving
parts such as the fan and drive belts to
parts such as the fan and drive belts to parts such as the fan and drive belts to
parts such as the fan and drive belts to
parts such as the fan and drive belts to
prevent
prevent prevent
prevent
prevent injury.
injury. injury.
injury.
injury.
5. If the water pump drive belt is broken or engine coolant is leaking out, stop the en-gine immediately and call the nearestHyundai dealer for assistance.
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
Do not remove the radiator cap when the
Do not remove the radiator cap when the Do not remove the radiator cap when the
Do not remove the radiator cap when the
Do not remove the radiator cap when the
engine is hot. This
engine is hot. This engine is hot. This
engine is hot. This
engine is hot. This can allow coolant to be
can allow coolant to be can allow coolant to be
can allow coolant to be
can allow coolant to be
blown out of the opening and cause serious
blown out of the opening and cause serious blown out of the opening and cause serious
blown out of the opening and cause serious
blown out of the opening and cause serious
burns.
burns. burns.
burns.
burns.
GS40280A
6. If you cannot find the cause of the overheat-
ing, wait until the engine temperature has returned to normal. Then, if engine coolant
has been lost, carefully remove the radiator
cap and add engine coolant to bring the fluidlevel in the reservoir up to the halfway mark.
7. Proceed with caution, keeping alert for fur- ther signs of overheating. If overheating hap-pens again, call a Hyundai dealer for assis-tance.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
Serious loss of engine coolant indicates
Serious loss of engine coolant indicates Serious loss of engine coolant indicates
Serious loss of engine coolant indicates
Serious loss of engine coolant indicates
there is a leak in
there is a leak in there is a leak in
there is a leak in
there is a leak in the cooling system and this
the cooling system and this the cooling system and this
the cooling system and this
the cooling system and this
should be checked as soon as possible by a
should be checked as soon as possible by a should be checked as soon as possible by a
should be checked as soon as possible by a
should be checked as soon as possible by a
Hyundai
Hyundai Hyundai
Hyundai
Hyundai dealer.
dealer. dealer.
dealer.
dealer.
GS40270A
3. If engine coolant is running out under the car
or steam is coming out from the hood, stop the engine. Do not open the hood until theengine coolant has stopped running or thesteaming has stopped. If there is no visibleloss of engine coolant and no steam, leavethe engine running and check to be sure theengine cooling fan is operating. If the fan isnot running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing, check to seethat it is tight. If the drive belt seems to besatisfactory, check for engine coolant leak-ing from the radiator, hoses or under the car.(If the air conditioning had been in use, it is
1. Pull off the road and stop as soon as it is
safe to do so.
2. Place the gear selector lever in "P" (auto- matic), or neutral (manual transmission) andset the parking brake. If the air conditioning
is on, turn it off.

8-1
CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
1. Windshield washer fluid reservoir cap
2. Engine oil filler cap
3. Engine oil level dipstick
4. Brake booster 5. Brake fluid reservoir
6. Engine coolant reservoir
7. Radiator cap
8. Air cleaner 9. Power steering fluid reservoir
10. Battery
I000A01P-GAT
8.8.
8.8.
8.
CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
I010A01P-GAT DIESEL E
DIESEL E DIESEL E
DIESEL E
DIESEL E NGINE
NGINE NGINE
NGINE
NGINE R R
R R
R
OOM (F
OOM (F OOM (F
OOM (F
OOM (F
or 2.6 N/A)
or 2.6 N/A) or 2.6 N/A)
or 2.6 N/A)
or 2.6 N/A)
I010A01P-1
123
45 67
10
9
8
88
88
8

CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
8-2
I010D01P
12 345 67
10
9
8
1. Windshield washer fluid reservoir cap
2. Engine oil filler cap
3. Engine oil level dipstick
4. Brake booster 5. Brake fluid reservoir
6. Engine coolant reservoir
7. Radiator cap
8. Air cleaner 9. Power steering fluid reservoir
10. Battery
1 1 . Fuse and relay box
I010D01P-GAT
DIESEL ENGINE ROOM (For 2.5 4D56 T/C)
DIESEL ENGINE ROOM (For 2.5 4D56 T/C) DIESEL ENGINE ROOM (For 2.5 4D56 T/C)
DIESEL ENGINE ROOM (For 2.5 4D56 T/C)
DIESEL ENGINE ROOM (For 2.5 4D56 T/C)
11

8-5
CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
1. Washer tank cap
2. Engine oil filler cap
3. Engine oil level gauge
4. Brake booster 5. Brake fluid reservoir
6. Radiator cap
7. Air cleaner
8. Power steering oil tank
9. Battery
10. Fuse box
123456
78910
I011A01P-2
I011A02P-GAT
GASOLINE ENGINE ROOM
GASOLINE ENGINE ROOM GASOLINE ENGINE ROOM
GASOLINE ENGINE ROOM
GASOLINE ENGINE ROOM

8-9
CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
G210A01A-AATCHECKING THE BATTERY
CHECKING THE BATTERY CHECKING THE BATTERY
CHECKING THE BATTERY
CHECKING THE BATTERY
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
When working with batteries, carefully ob-
When working with batteries, carefully ob- When working with batteries, carefully ob-
When working with batteries, carefully ob-
When working with batteries, carefully ob-
serve the following precautions to avoid
serve the following precautions to avoid serve the following precautions to avoid
serve the following precautions to avoid
serve the following precautions to avoid
serious injuries.
serious injuries. serious injuries.
serious injuries.
serious injuries. The fluid in the battery contains a strong solu- tion of sulfuric acid, which is poisonous andhighly corrosive. Be careful not to spill it onyourself or the car. If you do spill battery fluid onyourself, immediately do the following:
o If battery fluid is on your skin, flush the affected areas with water for at least 15minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your eyes with water and get medical assistanceas soon as possible. While you are beingdriven to get medical assistance, continueto rinse your eyes by using a sponge or softcloth saturated with water.
o If you swallow battery fluid, drink a large quantity of water or milk followed by milk ofmagnesia, eat a raw egg or drink vegetableoil. Get medical assistance as soon aspossible.
While batteries are being charged (either by abattery charger or by the vehicle’s alternator),they produce explosive gases. Always observethese warnings to prevent injuries from occur-ring:
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
Do not open the reservoir tank lid or radia-
Do not open the reservoir tank lid or radia- Do not open the reservoir tank lid or radia-
Do not open the reservoir tank lid or radia-
Do not open the reservoir tank lid or radia- tor cap while the engine is hot. The coolant
tor cap while the engine is hot. The coolant tor cap while the engine is hot. The coolant
tor cap while the engine is hot. The coolant
tor cap while the engine is hot. The coolant
system is under pressure and any hot cool-
system is under pressure and any hot cool- system is under pressure and any hot cool-
system is under pressure and any hot cool-
system is under pressure and any hot cool-
ant escaping could cause severe burns.
ant escaping could cause severe burns. ant escaping could cause severe burns.
ant escaping could cause severe burns.
ant escaping could cause severe burns.
I080B01P-GATAnti-freeze
Anti-freeze Anti-freeze
Anti-freeze
Anti-freeze
The engine coolant contains an ethylene glycol
anti-corrosion agent. The cylinder head and coolant pump housing are cast aluminium alloy,and periodic changing of the engine coolant isnecessary to prevent corrosion of these parts. Because of the necessity of this anti-corrosion
agent, the coolant must not be replaced withplain water even in summer.
The required concentration of anti-freeze differs
depending on the expected ambient tempera-ture.
Ambient tempera-ture (minimum) °C (°F) Anti-freeze concentration %
-10
(15)
30 -20
(-5)
40 -30
(-20)
50 -45
(-49)
60
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
For effective anti-corrosion and anti-freeze
For effective anti-corrosion and anti-freeze For effective anti-corrosion and anti-freeze
For effective anti-corrosion and anti-freeze
For effective anti-corrosion and anti-freeze performance, keep the anti-freeze concen-
performance, keep the anti-freeze concen- performance, keep the anti-freeze concen-
performance, keep the anti-freeze concen-
performance, keep the anti-freeze concen-
tration within the range of 30 to 60%.
tration within the range of 30 to 60%. tration within the range of 30 to 60%.
tration within the range of 30 to 60%.
tration within the range of 30 to 60%.
Concentrations exceeding 60% will result in
Concentrations exceeding 60% will result in Concentrations exceeding 60% will result in
Concentrations exceeding 60% will result in
Concentrations exceeding 60% will result ina reduction of both the anti-freeze and cool-
a reduction of both the anti-freeze and cool- a reduction of both the anti-freeze and cool-
a reduction of both the anti-freeze and cool-
a reduction of both the anti-freeze and cool-
ing performance thus adversely affecting
ing performance thus adversely affecting ing performance thus adversely affecting
ing performance thus adversely affecting
ing performance thus adversely affecting
the engine.
the engine. the engine.
the engine.
the engine.
I080A01P-GAT
ENGINE COOLANT
ENGINE COOLANT ENGINE COOLANT
ENGINE COOLANT
ENGINE COOLANT
I080A01P-GAG
FULL
LOW
A translucent coolant reservoir tank is in the
engine compartment. The coolant level in this tank should be kept
between the "LOW" and "FULL" marks when measured while the engine is warm and idling.
The cooling system is a closed system and
normally the loss of coolant should be veryslight. A noticeable drop in the coolant levelcould indicate leakage.
If this occurs, have the system checked at an
authorized HYUNDAI dealer as soon as pos-sible.
If the level should drop below the "LOW" level
on the reservoir tank, add coolant.
Also, if the reservoir tank is completely empty,
remove the radiator cap and add coolant untilthe level reaches the filler neck.

8-11
CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
I120D02P-GAT To Check the
To Check the To Check the
To Check the
To Check the T ransmission
Fluid Level
Fluid Level Fluid Level
Fluid Level
Fluid Level
D060A01P-GAG
Button
Park the vehicle on level ground with the park-
ing brake engaged. When the transmission fluid level is checked, the transmission fluidshould be at normal operating temperature andthe engine idling.
While the engine is idling, apply the brakes and
move the gear selector lever from "P" to eachof its other positions-"R", "N", "D", "2", "L"-andthen return to "N" or "P" with the engine stillidling:
I120D02P-GAG
Full mark Good
1. Open the hood, being careful to keep hands, long hair and clothing clear of any moving parts.
2. Remove the transmission dipstick, wipe it clean, reinsert the dipstick as far as it will go, then remove it again. Now check thefluid level on the dipstick. It should be in the"HOT" range on the dipstick.
3. If the transmission fluid level is low, use a funnel to add transmission fluid through thedipstick tube until the level reaches the"HOT" range. Do not overfill, otherwise thetransmission could be damaged.
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
The radiator fan is controlled by engine
The radiator fan is controlled by engine The radiator fan is controlled by engine
The radiator fan is controlled by engine
The radiator fan is controlled by engine
coolant temperature and may sometimes
coolant temperature and may sometimes coolant temperature and may sometimes
coolant temperature and may sometimes
coolant temperature and may sometimes
operate even after the ignition key has even
operate even after the ignition key has even operate even after the ignition key has even
operate even after the ignition key has even
operate even after the ignition key has even
turned off. Use extreme caution when work-
turned off. Use extreme caution when work- turned off. Use extreme caution when work-
turned off. Use extreme caution when work-
turned off. Use extreme caution when work-
ing near the blades of the cooling fan, so
ing near the blades of the cooling fan, so ing near the blades of the cooling fan, so
ing near the blades of the cooling fan, so
ing near the blades of the cooling fan, so
that you are not injured by a rotating fan
that you are not injured by a rotating fan that you are not injured by a rotating fan
that you are not injured by a rotating fan
that you are not injured by a rotating fan
blade. As the coolant temperature decreases,
blade. As the coolant temperature decreases, blade. As the coolant temperature decreases,
blade. As the coolant temperature decreases,
blade. As the coolant temperature decreases,
I120A01P-GAT
CHECKING THE AUTOMATIC
CHECKING THE AUTOMATIC CHECKING THE AUTOMATIC
CHECKING THE AUTOMATIC
CHECKING THE AUTOMATIC
TRANSMISSION FLUID (If installed)
TRANSMISSION FLUID (If installed) TRANSMISSION FLUID (If installed)
TRANSMISSION FLUID (If installed)
TRANSMISSION FLUID (If installed)
Transmission fluid in the automatic transmis-
sion should be changed at those intervals speci-fied in the vehicle maintenance schedule inSection 6.
I120B01P-GATRecommended Fluid
Recommended Fluid Recommended Fluid
Recommended Fluid
Recommended Fluid
Your Hyundai automatic transmission is specially
designed to operate with " DIAMOND ATF
DEXRON II" or "DIAMOND ATF SP I" type
fluid.
I120C02P-GATAA
AA
A
utomatic
utomatic utomatic
utomatic
utomatic transmission
fluid capacity
fluid capacity fluid capacity
fluid capacity
fluid capacity
The fluid capacity of the automatic transmis-
sion will be found on page 9-4.
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
The transmission fluid level should be
The transmission fluid level should be The transmission fluid level should be
The transmission fluid level should be
The transmission fluid level should be checked when the engine is at normal oper-
checked when the engine is at normal oper- checked when the engine is at normal oper-
checked when the engine is at normal oper-
checked when the engine is at normal oper-
ating temperature. This means that the en-
ating temperature. This means that the en- ating temperature. This means that the en-
ating temperature. This means that the en-
ating temperature. This means that the en-
gine, radiator, exhaust system etc., are very
gine, radiator, exhaust system etc., are very gine, radiator, exhaust system etc., are very
gine, radiator, exhaust system etc., are very
gine, radiator, exhaust system etc., are very
hot. Exercise great care not to burn yourself
hot. Exercise great care not to burn yourself hot. Exercise great care not to burn yourself
hot. Exercise great care not to burn yourself
hot. Exercise great care not to burn yourself
during this procedure.
during this procedure. during this procedure.
during this procedure.
during this procedure.