open hood Hyundai H-1 (Grand Starex) 2004 Owner's Manual

Before Driving Your Vehicle Safety Checks ................ 1-2
Running-in Recommendations ..................................... 1-2
Vehicle Identification Number (VIN) ............................. 1-4Keys.............................................................................. 1-6
Immobilizer System ...................................................... 1-6
Illuminated Ignition Switch ......................................... 1-11
Door ............................................................................ 1-12
Hold Open Lock System ............................................ 1-13
Central Door Locks ..................................................... 1-14
Theft-alarm System .................................................... 1-15
Tail Gate/Rear Gate/Side Gate .................................. 1-19
Hood Release ............................................................. 1-23
Remote Fuel-filler Lid Release ................................... 1-24
Window ....................................................................... 1-25
Seats .......................................................................... 1-28
Seat Belts ................................................................... 1-37
Child Restraint System............................................... 1-42
Steering Wheel Tilt Lever ........................................... 1-46
Supplemental Restraint (Airbag) System ................... 1-46
BEFORE DRIVING YOUR VEHICLE
1
1

1BEFORE DRIVING YOUR VEHICLE
16
B070C01FC-GAT Alarm Stage The alarm will be activated if any of the following occurs while the car is parkedand the system is armed.
(1) A front or rear door is opened with-
out using the transmitter.
(2) The tail gate is opened without us-
ing the transmitter.
(3) The engine hood is opened. B070B03P
NOTE:
o If any door, tail gate or engine
hood remains open, the system will not be armed.
o If this happens, rearm the system as described above.
CAUTION:
Do not arm the system until all passengers have left the car. If the system is armed while apassenger(s) remains in the car, the alarm may be activated when the remaining passenger(s) leaves the car.
!
B070B01O-AAT Armed Stage Park the car and stop the engine. Arm the system as described below.
(1) Remove the ignition key from the
ignition switch.
(2) Make sure that the engine hood and tail gate are locked.
(3) Lock the doors using the transmit-
ter of the keyless entry system.
After completion of the steps above, the turn signal light will blink once to indicate that the system is armed. B070B02P

1
BEFORE DRIVING YOUR VEHICLE
23HOOD RELEASE
B570A01F-GAT
1. Pull the release knob to unlatch the hood. B570A02P
B570A03P
B191B03P
B191B04P
To close the side gate
1. Lift the side gate up and lock the
side gate handle in place.
2. Push the knob down to lock the side gates. Minibus/Van
CAUTION:
Make sure that the support rod has been released prior to closing thehood.
!
2. Press the secondary latch lever up
side and lift the hood.
3. Hold the hood open with the support
rod.
Before closing the hood, return the support rod to its clip to prevent it from rattling. Lower the hood until it is about 30 cm (1 ft.) above the closed positionand let it drop. Make sure that it locks into place. B570B03P
Truck

1BEFORE DRIVING YOUR VEHICLE
24
B200B01P-GAT Refueling (Minibus/Van) Use the fuel best suited to the engine of your vehicle. Excessively low cetane fuel may causeignition pinging and consequently dam- age engine. Please find the cetane number mostappropriate to your engine.
NOTE: If the fuel-filler lid will not open because ice has formed around it, tap lightly or push on the lid tobreak the ice and release the lid. Do not pry on the lid. If necessary, spray around the lid with an ap-proved de-icer fluid (do not use radiator anti-freeze) or move the vehicle to a warm place and allowthe ice to melt.
!WARNING:
o Always double check to be sure that the hood is firmly latched before driving away. If it is not latched, the hood could fly openwhile the vehicle is being driven, causing a total loss of visibility, which might result in an acci-dent.
o The support rod must be inserted
completely into the hole providedin the hood whenever you in- spect the engine compartment. This will prevent the hood fromfalling and possibly injuring you.
o Do not move the vehicle with the
hood in the raised position, asvision is obstructed and the hood could fall or be damaged.
REMOTE FUEL-FILLER LID RELEASE
B200A01P-GAT (Minibus/Van) The fuel-filler lid may be opened from inside the vehicle by pulling up on thefuel-filler lid opener located on the dash- board at the left side of the car. B200A02P
GT10230A

2
INSTRUMENTS AND CONTROLS
13
C090C02P
!WARNING:
Never remove the radiator cap when the engine is hot. The engine cool- ant is under pressure and could erupt and cause severe burns. Waituntil the engine is cool before re- moving the radiator cap. The needle on the engine coolant tem- perature gauge should stay in the nor-mal range. If it moves across the dial to "H" (Hot), pull over and stop as soon as possible and turn off the engine. Thenopen the hood and after the engine has cooled, check the coolant level and the water pump drive belt. If you suspectcooling system trouble, have your cool- ing system checked by a Hyundai dealer as soon as possible. C040A02P-GAT SPEEDOMETER Minibus/Van
The speedometer indicates the vehicle's speed in kilometers per hour(km/h) or miles per hour (mph).
C040A02P C040A01P-1
Truck
Truck

44IN CASE OF EMERGENCY
22IF THE ENGINE OVERHEATS
CAUTION:
o Do not allow the jumper cable clips to touch one another.
o Do not connect the jumper cable
to the negative terminal of the flat battery. The battery generates explosive gas, and a spark caused whenthe jumper cable is disconnected from the negative terminal could ignite this gas and cause an ex-plosion.
o Be careful that the jumper cable
becomes not caught in the cool-ing fan, etc.
! D030A02A-AAT If your temperature gauge indicates overheating, you experience a loss of power, or hear loud pinging or knock- ing and the engine is probably too hot.If this happens to you, you should:
1. Pull off the road and stop as soon as
it is safe to do so.
2. Place the gear selector lever in "P"
(automatic transmission), or neutral (manual transmission) and set the parking brake. If the air conditioning is on, turn it off.
3. If engine coolant is running out un- der the car or steam is coming outfrom the hood, stop the engine. Donot open the hood until the engine coolant has stopped running or the steaming has stopped. If there is novisible loss of engine coolant and no steam, leave the engine running and check to be sure the enginecooling fan is operating. If the fan is not running, turn the engine off.
the other end to the engine block of the vehicle with the flat batteryat the point farthest from the battery.
8. Start engine as described "Starting the engine" in section 3.
9. After the engine is started, discon- nect the cables in the reverse order.
1. Both batteries must be 12V. The
capacity (Ah) of the battery supply- ing current should not be signifi- cantly below that of the discharged battery.
2. Use only heavy-duty jumper cables.
3. A discharged battery can freeze. A
frozen battery must be thawed out before connecting the jumper cables.
4. There should be no contact be-
tween the two vehicles; otherwisecurrent may flow when the positive terminal is connected.
5. The discharged battery must be correctly connected to the vehicleelectrical system.
6. Run the engine of the vehicle sup- plying current.
7. Connect the jumper cables as fol-
lows:
(1) Connect one end of one jumper cable to the positive terminal of the flat battery, and the other end to the positive terminal of the booster battery.
(2) Connect one end of the other jumper cable to the negative ter-minal of the booster battery, and

44IN CASE OF EMERGENCY
26
G290B03P-AAT Adjustment After Headlight Assembly Replacement If the vehicle has had front body repair and the headlight assembly has been replaced, the headlight aiming should be checked using the aiming screen asshown in the illustration. Turn on the headlight switch. (Low Beam Position)
1. Adjust headlights so that main axis
of light is parallel to center line of the body and is aligned with point "P"shown in the illustration.
2. Dotted lines in the illustration show
center of headlights.
5. Open the hood.
6. Draw the vertical line (through the
center of each headlight beam pat- tern) and the horizontal line (through the center of each headlight beam pattern) on the aiming screen.And then, draw a horizontal parallel line at 30 mm (1.18 in.) under the horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with a phillipsscrewdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low beam to the each vertical line with aphillips screwdriver - HORIZONTALAIMING.
Horizontal aiming
Verticalaiming
G290A01P-1
Truck
G290B01L
LW
H
H Cut-off line
Ground line
"P"
Horizontal line
30mm (1.18 in.) Vertical line
HEADLIGHT AIMING ADJUSTMENT
G290A03P-AAT Before performing aiming adjustment, make sure of the following.
1. Keep all tires inflated to the correct pressure.
2. Place the vehicle on level ground
and press the front bumper and rear bumper down several times.
3. See that the vehicle is unloaded
(except for full levels of coolant,engine oil and fuel, and spare tire, jack, and tools). Have the driver or equivalent weight placed in driver'sseat.
4. Clean the head lights lens and turn
on the headlight (Low beam).
Minibus/Van
G290A02P
Horizontal aiming
Verticalaiming

44IN CASE OF EMERGENCY
28
HSRFL274
7. Push the bulb spring to remove the headlight bulb. HSRFL273
6. Turn the plastic cover counterclock- wise and remove it.
4. Using a spanner of the correct size,
remove the headlight assembly mounting bolts.
HSRFL272
5. Disconnect the power cord from the back of the headlight.
Replacement instructions:
1. Allow the bulb to cool. Wear eye
protection.
2. Open the engine hood.
3. Always grasp the bulb by its plastic base, avoid touching the glass. HSRFL270
G270A01P-GAT HEADLIGHT AND FRONT TURN SIGNAL LIGHT MINIBUS/VAN
Turn signal light
HSRFL271
Front position light
Headlight

8
DO-IT YOURSELF MAINTENANCE
15
G140D01HP-GAT
Checking the Compressor Drive Belt When the air conditioning is being used regularly, the compressor drivebelt tension should be checked at least once a month. To check the drive belt tension, press down on the belt halfway between the engine crankshaft and compressorpulleys. Pressing with your finger, you should not be able to deflect this belt anymore than 8.0 mm. If you havethe instruments to check it with a force of 98N (22 lb.), the deflection should be approx. 8.0 mm (0.315 in.).If the belt is too loose, have it ad- justed by your Hyundai dealer. NOTE: The compressor drive belt tension for diesel engine (2.5 CRDi only) isadjusted automatically.
HSM396-1
Gasoline
CHANGING THE AIR CONDITIONER FILTER
B140E01P
B140E01P-AAT (For Evaporator and Blower Unit) (If installed) The air conditioner filter is located in the air intake duct behind the wind- shield washer reservoir. It helps to decrease pollutants from entering the car.
1. Open the engine hood.
Auto tensionerpulley
COMP. pulley
Engine pulley
Generator pulley
G190D01P
Diesel (2.5 TCI)
Crankshaft pulley
COMP.pulley
Tension pulley
COMP. pulley
Autotensioner Crankshaftpulley
Diesel (2.5 CRDi)

8DO-IT YOURSELF MAINTENANCE
18
1. Open the hood, being careful to
keep hands, long hair and clothing clear of any moving parts.
2. Remove the transmission dipstick, wipe it clean, reinsert the dipstickas far as it will go, then remove it again. Now check the fluid level on the dipstick. It should be in the"HOT" range on the dipstick.
3. If the transmission fluid level is
low, use a funnel to add transmis-sion fluid through the dipstick tube until the level reaches the "HOT" range. Do not overfill, otherwisethe transmission could be dam- aged. Full mark Good
I120D02P-GAT
To Check the transmission Fluid Level
Park the vehicle on level ground with
the parking brake engaged. When the transmission fluid level is checked, the transmission fluid should be atnormal operating temperature and the engine idling.
While the engine is idling, apply the
brakes and move the gear selector lever from "P" to each of its otherpositions-"R", "N", "D", "2", "L"-and then return to "N" or "P" with the engine still idling: HSR3073
I120D02P
!
I120B03P-GAT
Recommended Fluid
Your Hyundai automatic transmission
is specially designed to operate with MOBIL DEXRON-II or DIAMOND ATF SP-I type fluid.
I120C02P-GAT
Automatic transmission fluid capacity
The fluid capacity of the automatic
transmission will be found on page 9-5.
WARNING:
The transmission fluid level should
be checked when the engine is atnormal operating temperature. Thismeans that the engine, radiator, exhaust system etc., are very hot. Exercise great care not to burnyourself during this procedure.