service Hyundai H-1 (Grand Starex) 2005 Owner's Manual

A050A05A-AATHYUNDAI MOTOR COMPANY
Note: Because future owners will also need the information included in this manual, if you sell this
Hyundai, please leave the manual in the vehicle for their use. Thank you. Copyright 2005 Hyundai Motor Company. All rights reserved. No part of this publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the prior written permission of Hyundai Motor Company.
A040A01A-AAT
FOREWORD
Thank you for choosing Hyundai. We are pleased to welcome you to the growing number of discriminating people who drive Hyundais. The advanced engineering and high-quality construc- tion of each Hyundai we build is something of which we're very proud. Your Owner's Manual will introduce you to the features and operation of your new Hyundai. It is suggested that you read it carefully because the information it contains can contribute greatly to the satisfaction you receive from your new car. The manufacturer also recommends that all service and maintenance on your car be performed by an authorized Hyundai dealer. Hyundai dealers are prepared to provide high-quality service, maintenance and any other assistance that may be required.
! CAUTION:
Severe engine and transmission damage may result from the use of poor quality fuels and lubricants that do not meet Hyundai specifications. You must always use high quality fuels and lubricants that meet the specifications listed on Page 9-4 in the Vehicle Specifications section of the Owner's Manual.

A100A01L-GAT GUIDE TO HYUNDAI GENUINE PARTS
1.What are Hyundai Genuine Parts?Hyundai Genuine Parts are the same parts used by Hyundai Motor Com- pany to manufacture vehicles. They are designed and tested for theoptimum safety, performance, and reliability to our customers.
2. Why should you use genuine parts? Hyundai Genuine Parts are engi- neered and built to meet rigid manu-facturing requirements. Using imi- tation, counterfeit or used salvage parts are not covered under the Hyundai New Vehicle Limited War-ranty or any other Hyundai war- ranty. In addition, any damage to or failure of Genuine Hyundai Partscaused by the installation or failure of an imitation, counterfeit or used salvage part is not covered byHyundai Motor Company.
3. How can you tell if you purchasing Hyundai Genuine Parts? Look for the Hyundai Genuine Parts Logo on the package (see below). The export specifications are writ- ten in English only. Hyundai Genuine Parts are onlysold through authorized Hyundai Dealership and Service Center.
A100A01L A100A02L A100A04L
A100A03L

YOUR VEHICLE AT A GLANCE
B255A01P-GAT INDICATOR SYMBOLS ON THE INSTRUMENT CLUSTER * More detailed explanations of these items will be found beginning on page 2-8.
O/D OFF Indicator Light (Automatic Transmission Only)
Fuel Filter Warning Light (Diesel only)
Diesel Pre-heat Indicator Light (Diesel only)
Immobilizer Warning Light (If installed)
SRS (Airbag) Service Reminder Indicator Light (If installed)
ABS Service Reminder Indicator Light(If installed)
Turn Signal Indicator Lights High Beam Indicator LightLow Oil Pressure Warning Light Parking Brake/Low Brake Fluid Level Warning Light Charging System Warning Light Seat Belt Warning Light (If installed) Door Ajar Warning Light Low Fuel Level Warning Light
POWER/HOLD Indicator Light (If installed) Malfunction Indicator Light (If installed)
4WD HIGH/LOW Indicator Light (If installed)

1
BEFORE DRIVING YOUR VEHICLE
3
B030A01P-GAT BEFORE OPERATION PRECAUTIONS FOR NEWVEHICLE The performance and life of a vehicle depend largely on how the vehicle is handled when new.To maintain the parts smoothly and sustain high performance for a long time to come, be sure to observe thefollowing points. Make sure that your vehicle does not miss the first 5,000 km inspec- tions. After the first 5,000 km of driving, take your vehicle to your nearest service shop for inspection. B040A01P-GAT OPERATION IN FOREIGN COUN- TRIES If you are going to drive your Hyundai in another country, be sure to:
o Observe all regulations regarding
registration and insurance.
o Determine that acceptable fuel is available.
!
B055A02P-GAT LOADING YOUR VEHICLE Never load the luggage and people to exceed GVWR(MLW) and GAWR ofyour vehicle. You can find the GVWR(MLW) and GAWR -maximum loading capacities-on the VIN plate. The GVWR(Gross Vehicle Weight Rating) or MLW(Maximum LoadedWeight) means total weight of the ve- hicle, all occupants, fuel and cargo. And GAWR means the maximumweights that the front and rear axles can endure the weights including ve- hicle itself weight.
WARNING:
Improperly loading your car canseriously affect its steering and braking performance causing a crash in which you may be seri-ously injured or killed. NOTE: Your warranty does not cover parts or components that fail because of overloading.

1BEFORE DRIVING YOUR VEHICLE
4
B070A01P-GAT MAINTENANCE It is necessary to maintain your vehicle in top operating condition in order to enjoy safe and pleasant driving.Some maintenance items can be done by the owner (Consumer information), while others should be done only by anauthorized dealer (periodic inspection and maintenance). For the maintenance items to be doneby the owner, prepare the appropriate materials and tools and follow the pro- cedures given in the "Consumer infor- mation" section of this manual. However, the periodic inspection andmaintenance should not be attempted by the owner, but should be done by an authorized HYUNDAI dealer.Correct performance of the periodic inspection and maintenance items re- quires specialized knowledge andequipment. Having these items performed by an authorized HYUNDAI dealer with thelatest technology and equipment will ensure that your vehicle is maintained for optimum performance, economy,and safety. In addition, having all periodic inspec-tion and maintenance done by an au-thorized HYUNDAI dealer is a prereq- uisite for validity of the warranty on your vehicle in the event of a claim.Refer to the separate "Service Book- let" for the periodic inspection and maintenance items and intervals. B080A01P-GAT INSTALLATION OF ACCESSO- RIES Consult an authorized HYUNDAI dealer when installing accessories.
o Installation of some accessories
may be restricted by regulations.
o Improper installation of electrical
parts could cause fire.
o Never use tires or wheels which do not meet specifications. For wheel and tire sizes, refer to the"CONSUMER INFORMATION" section of this manual.
VEHICLE IDENTIFICATION NUMBER (VIN)
B050A02P-GAT The vehicle identification plate is at- tached on the fender inner panel asshown in the illustration. The vehicle identification number (VIN) is the num- ber used in registering your car and inall legal matters pertaining to its own- ership, etc. HSRFL049

1BEFORE DRIVING YOUR VEHICLE
50
The airbag modules are located both in the center of the steering wheel andin the front passenger's panel above the glove box. When the SRSCM de- tects a considerable impact to the frontof the vehicle, it will automatically de- ploy the airbags. Upon deployment, tear seams molded directly into the pad covers will sepa- rate under pressure from the expan-sion of the airbags. Further opening of the covers then allows full inflation of the airbags. A fully inflated airbag in combination with a properly worn seat belt slowsthe driver's or the passenger's forward motion, thus reducing the risk of head or chest injury. After complete inflation, the airbag immediately starts deflating, enablingthe driver to maintain forward visibility.
The SRS service reminder indicator (SRI) on the instrument panel will blink for about 6 seconds after the ignitionkey is turned to the "ON" position or after the engine is started, after which the SRI should go out.B240B02L
B240B03L
B240B02P-AAT SRS Components and Functions The SRS consists of the following com- ponents:
- Driver's Side Airbag Module
- Passenger's Side Airbag Module
- SRS Service Reminder Indicator(SRI)
- SRS Control Module (SRSCM)
The SRSCM continually monitors allelements while the ignition is "ON" todetermine if a frontal or near-frontal impact is severe enough to require airbag deployment. B240B01L

1BEFORE DRIVING YOUR VEHICLE
52
o For cleaning the airbag pad cov-
ers, use only a soft, dry cloth or one which has been moistened with plain water. Solvents orcleaners could adversely affect the airbag covers and proper deployment of the system.
o No objects should be placed over or near the airbag modules onthe steering wheel, instrumentpanel, and the front passenger's panel above the glove box, be- cause any such object couldcause harm if the vehicle is in a crash severe enough to cause the airbags to inflate.
o If the airbags inflate, they must be replaced by an authorizedHyundai dealer.
o Do not tamper with or discon- nect SRS wiring, or other com-ponents of the SRS system. Do-ing so could result in injury, due to accidental inflation of the airbags or by rendering the SRSinoperative.
!WARNING:
o Extreme Hazard! Do not use a rearward facing child restraint on a seat protected by an airbag in front of it!
o Modification to SRS components
or wiring, including the additionof any kind of badges to the pad covers or modifications to thebody structure, can adversely affect SRS performance and lead to possible injury. B240C01HP
B240C01HP-GAT SRS Care The SRS is virtually maintenance-free and so there are no parts you cansafely service by yourself. The entire SRS system must be inspected by an authorized Hyundai dealer 10 yearsafter the date that the vehicle was manufactured. Any work on the SRS system, such as removing, installing, repairing, or any work on the steering wheel must beperformed by a qualified Hyundai tech- nician. Improper handling of the SRS system may result in serious personalinjury.

3
STARTING AND OPERATING
19BRAKE SYSTEM
D150A01P-GAT All the parts of the brake system are critical to safety. Have the vehicle ser- viced by an authorized HYUNDAI dealer at regular intervals according tothe service standards.
(1) The service brake is divided into two brake circuits so that when one brake circuit fails, the other is avail- able to stop the vehicle. If this oc-curs, however, the brake pedal must be depressed further than usual; stop driving as soon as possibleand have the brake system ser- viced at the nearest authorized HYUNDAI dealer.
(2) Do not place a thick floor mat around the brake pedal; doing so couldprevent the full pedal stroke thatwould be necessary in an emer- gency. Make sure that the pedal can be operated freely at all times.
(3) If the vehicle is equipped with a brake warning lamp, the lamp willlight up if the brake fluid level isabnormally low.
o Do not grip the inside or spokes of
the steering wheel when driving off-road. The steering wheel could jerk and injure your hands. Always firmly hold the outer steering wheel whenyou are driving off-road.
o Drive at lower speeds in strong
crosswinds. Because of yourvehicle’s high center of gravity, its stability will be affected in cross- winds. Slower speeds ensure bettervehicle control.
o Whenever you drive off-road through
sand, mud or water as deep as thewheel hub, more frequent mainte- nance may be required.
o Do not drive in water if the level is higher than the bottom of the wheelhubs.
o Check your brake condition once you are out of mud or water. Pressthe brake several times as you move slowly until your feel normal brakingforces return.
o Four-wheel driving on flat and nor-
mal roads can result in a severebinding condition when turning the steering wheel. Driving on dry paved road and highway Select 2H(2WD) to drive on dry paved roads. Especially on dry highway, neverselect the 4H or 4L(4WD). Driving on snowy or icy roads Select the 4H or 4L in accordance with the road conditions, and then gradu- ally depress the accelerator pedal for a smooth start. Driving on sandy or muddy roads Select the 4H or 4L and then gradually depress the accelerator pedal for a smooth start. Keep the pressure on the accelerator pedal constant as pos-sible, and drive at low speed. Climbing sharp grades Select the 4L to maximize use the engine torque. Descending sharp grades Select 4L, use the engine brake and descend slowly.

3 STARTING AND OPERATING
26
o Keep your car in good condition. Forbetter fuel economy and reduced maintenance costs, maintain your car in accordance with the mainte- nance schedule in Section 6. If youdrive your car in severe conditions, more frequent maintenance is re- quired (see Section 6 for details).
o Keep your car clean. For maximum service, your Hyundai should bekept clean and free of corrosivematerials. It is especially important that mud, dirt, ice, etc. not be al- lowed to accumulate on the under-side of the car. This extra weight can result in increased fuel con- sumption and also contribute to cor-rosion.
o Travel lightly. Don't carry unneces-
sary weight in your car. Weight re-duces fuel economy.
o Don't let the engine idle longer than
necessary. If you are waiting (andnot in traffic), turn off your engine and restart only when you're ready to go. o Remember, your Hyundai does not
require extended warm-up. As soonas the engine is running smoothly, you can drive away. In very cold weather, however, give your enginea slightly longer warm-up period.
o Don't "lug" or "over-rev" the engine.
Lugging is driving too slowly in toohigh a gear resulting in the engine bucking. If this happens, shift to a lower gear. Over-revving is racingthe engine beyond its safe limit. This can be avoided by shifting at the recommended speeds.
o Use your air conditioning sparingly. The air conditioning system is oper-ated by engine power so your fueleconomy is reduced when you use it.
o Don't "ride" the brake or clutch pedal.
This can increase fuel consumption and also increase wear on these components. In addition, driving with your foot resting on the brake pedalmay cause the brakes to overheat, which reduces their effectiveness and may lead to more serious con-sequences.
o Take care of your tires. Keep them
inflated to the recommended pres-sure. Incorrect inflation, either too much or too little, results in unnec- essary tire wear. Check the tire pres-sures at least once a month.
o Be sure that the wheels are aligned
correctly. Improper alignment canresult from hitting curbs or driving too fast over irregular surfaces. Poor alignment causes faster tire wearand may also result in other prob- lems as well as greater fuel con- sumption.

44IN CASE OF EMERGENCY
6IF YOU HAVE A FLAT TIRE
7. After the spare tire fully raised, tighten by hand to about 30 kg .
f
(295 N). Then, remove the spare tire carrier wrench with care not to turn it in thereverse direction. Now, ensure that the tire is secured in position.
CAUTION:
If you cannot secure the spare tire in position, load it on the cargodeck and ask your nearest service shop for inspection.
! E050D01P-GAT Spare tire anti-theft device (If installed) This device is designed to protect the spare tire theft. After fitting the latch plate hole in spare wheel carrier mounting bracket with aspare wheel carrier wrench, lock with a key bought personally.Latch plate
E050D01PD050A01HP-GAT If a tire goes flat while you are driving:
1. Take your foot off the accelerator
pedal and let the car slow down while driving straight ahead. Do not apply the brakes immediately or at- tempt to pull off the road as this maycause a loss of control. When the car has slowed to such a speed that it is safe to do so, brake carefullyand pull off the road. Drive off the road as far as possible and park on firm, level ground. If you are on adivided highway, do not park in the median area between the two traffic lanes.
2. When the car is stopped, turn on your emergency hazard flashers,set the parking brake and put thetransmission in "P" (automatic trans- mission) or reverse (manual trans- mission).
3. Have all passengers get out of the car. Be sure they all get out on theside of the car that is away fromtraffic.
4. Change the tire according to the
instructions provided as following.
Spare wheel carrier mounting bracket