climate control Hyundai H-1 (Grand Starex) 2007 Owner's Manual

2
Instrument Cluster And Indicator Lights ....................... 2-2
Warning And Indicator Lights ........................................ 2-8
Instrument Cluster....................................................... 2-12
Odometer/Trip odmeter ................................................ 2-14
Multimeter .................................................................... 2-16
Muti-funition Light Switch ............................................. 2-19
Windshield Wiper And Washer Switch ........................2-21
Headlamp Leveling Device System .............................2-23
Instrument Panel Light Control (Rheostat) ..................2-24
Engine Rpm Adjustment Knob ..................................... 2-24
Fog Lamp Switch ......................................................... 2-25
Front/Rear Window Defroster Switch ..........................2-26
Interior Light ....................... .......................................... 2-28
Sunroof ........................................................................ 2-30
Mirror ........................................................................... 2-34
Drink H older ................................................................ 2-35
Ashtray ........................................................................ 2-36
Digital Clock ................................................................ 2-37
Horn ............................................................................. 2-37
Heating And Cooling Control .......................................2-38
Rear Heater And Air Conditioner ................................. 2-45
Overhead Air C onditioning ........................................... 2-47
Climate Control Air Filter .............................................. 2-47
Stereo Sound System ................................................. 2-49
Audio System .............................................................. 2-51
Antenna ....................................................................... 2-73
INSTRUMENTS AND CONTROLS
2

2
INSTRUMENTS AND CONTROLS
47
Clamp
CLIMATE CONTROL AIR FIL- TER (FOR EVAPORATOR AND BLOWER UNIT)
B760A05P-GAT (Minibus/van)
Blower unitOVERHEAD AIR CONDI- TIONING
C750A03P-GAT (If installed) The overhead air conditioner can be operated with the ignition switch at the "ON" position by depressing the mainswitch in the instrument panel. Blower knob The blower can be operated at three speeds to regulate the amount of air forced through the vehicle. The over- head air conditioner will not operate ifthe knob is set to the "O". The blower speed will increase as the knob is moved to the right.
C740A02P-GAT Rear Air Conditioning (If installed) The rear air conditioner can be oper- ated with the ignition switch at the "ON" position by depressing the mainswitch in the instrument panel.
1. Air conditioning switch
The air conditioning is turned on or off by pushing the air conditioning button.
2. The operations of the rear air condi- tioner is identical to air conditioneroperation of page 2-45. C750A03P
C760A01P
C760B01P
Evaporator unit Air intake ductInside of vehicle
Engine room
Air intake duct
Air intake duct
Climate control air filter
Climate control air filter
3. Blower controller
The blower can be operated (when the ignition key and main switch for the rear heater is at the "ON" posi- tion) at three speeds to regulate theamount of air forced through the vehicle. The blower speed will increase asthe switch is moved to the right.

2 INSTRUMENTS AND CONTROLS
48
The climate control air filter is located in the air intake duct behind the wind-shield washer reservoir. It operates to decrease the amount of pollutants entering the car.To replace the climate control air filter, refer to the page 8-16.
CAUTION:
o Replace the filter every 15,000 km (10,000 miles) or once a year. If the car is being driven in severe conditions such as dusty, rough roads, more frequent climate con-trol air filter inspections and changes are required.
o When the air flow rate is sud- denly decreased, it must bechecked at authorized dealer.
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6VEHICLE MAINTENANCE REQUIREMENTS
6
50 40I I I I I I I I I I I I
KILOMETERS X 1000MONTHS
NO.
1 2 3 4 5 6 7 8 9
1011 12 13 14 15 16 17 18 19 20 21 22 DESCRIPTION
GENERAL MAINTENANCE ENGINE COOLANT MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION OIL TRANSFER CASE OIL REAR AXLE OIL CLUTCH / BRAKE PEDAL FREE PLAY CLUTCH / BRAKE OIL RESERVOIR BRAKE HYDRAULIC FLUID FRONT BRAKE PADS FRONT BRAKE CALIPERS / CYLINDERS / DISC REAR BRAKE DRUMS / LININGS / CYLINDERS HANDBRAKE TIRE CONDITION / PRESSURE EXHAUST SYSTEM / MOUNTING STEERING JOINT / RACK / BOX OIL LEAKS SUSPENSION JOINT / SEALS FRONT WHEEL BEARING ENGINE COOLANT HOSES BRAKE PIPE CORROSION SEATBELTS / MOUNTINGS HEAD LAMPS CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOWER UNIT)
G020A06P-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
80 64
I
R II I I I I I I I I I I I I I 90 72
I I I I I I I I I I I I I
70 56
I I I I I I I I I I I I
6048
I I I I I I I I I I I I I I I I I I
4032
I
R II I I I I I I I I I I I I I
30 24
I I I I I I I I I I I I I
20 16
I I I I I I I I I I I I I I I I I108
I I I I I I I I I I I I
5 4
See Note (1)
Note : (1) For every 40,000 KM or 24 months, whichever occurs first : "R" (2) For every 20,000 KM or 12 months, whichever occurs first : "I"
(3) For every 48,000 KM or 24 months, whichever occurs first : "R"
(4) For every 15,000 KM or 12 months, whichever occurs first : "R"
See Note (4)
See Note (2) See Note (3)

6VEHICLE MAINTENANCE REQUIREMENTS
10
45 36II
R II I I I I
R
15 12
II I I I I I I I
R
G060A05P-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
See Note (2)
KILOMETERS X 1000 MONTHS
NO.
1 2 3 4 5 6 7 8 9
1011 12 13 14 15 16 17 18 19 20 DESCRIPTION
GENERAL MAINTENANCE ENGINE COOLANT MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION OIL TRANSFER CASE OIL REAR AXLE OIL CLUTCH/BRAKE PEDAL FREEPLAY CLUTCH/BRAKE OIL RESERVOIR BRAKE HYDRAULIC FLUID FRONT BRAKE PAD FRONT BRAKE CALIPERS/CYLINDERS/DISC REAR BRAKE DRUMS/LININGS/CYLINDERS HAND BRAKE TIRE CONDITION/PRESSURE EXHAUST SYSTEM/MOUNTING STEERING JOINT/RACK/BOX/OIL LEAKS SUSPENSION JOINT/SEALS FRONT WHEEL BEARING ENGINE COOLANT HOSES BRAKE PIPE CORROSION CLIMATE CONTROL AIR FILTER (FOR EVAPOERATOR AND BLOWER UNIT)
75 60
II I I I I I I I
R 90 72
I
R R I I I I I I I I I I I I I I
R
6048
II I I I I I I I I I I I I I I I
R
3024
II I I I I I I I I I I I I I I I
R
7.5
6
See Note (1)
Note: (1) For every 45,000 KM or 24 months, whichever occurs first : "R"
(2) For every 48,000 KM or 24 months, whichever occurs first : "R"

6
VEHICLE MAINTENANCE REQUIREMENTS
11
GASOLINE DIESELMore Frequently More Frequently Every 60,000 KM or 48 monthsMore FrequentlyMore FrequentlyEvery 10,000 KM or 6 months More Frequently Every 100,000 KM Every 40,000 KMEvery 45,000 KM Every 7,500 KM or 6 monthsEvery 3,000 KMEvery 4,000 KM (Except 2.5 CRDi)Every 7,500 KM or 6 months (2.5 CRDi only)
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGSTIMING BELT BRAKE PADS, CALIPERS, ROTORS REAR BRAKE DRUMS AND LININGSSTEERING GEAR BOX, LINKAGE & BOOTSCLIMATE CONTROL AIR FILTER(FOR EVAPORATOR AND BLOWER UNIT)MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION OIL
G070A08P-GAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
R R RR
I I I
R R R
SEVERE DRIVING CONDITIONS A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty conditions
D - Driving in areas using salt or other corrosive materials or
in very cold weather
E - Driving in sandy areas
A, B, C, D, E, F, G, H, I, K A, B, C, F, H, J C, E B, HD, E, F, GC, D, G, HC, D, G, H C, D, E, F C,EA, C, D, E, F, G, H, I, J A, C, E, F, G, H, I DRIVING
CONDITION
MAINTENANCE INTERVALS
MAINTENANCE
OPERATION
MAINTENANCE ITEM
F - More than 50% driving in heavy city traffic during hot above32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer or police car, taxi, or commercial type operation
I - Driving for patrol car, taxi, commercial car or vehicle towing
J - Driving over 170 km/h
K - Frequently driving in stop-and-go conditions
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
Except E.C For E.C
Except E.C For E.C

Engine Compartment ................................................... 8-2
General Checks ........................................................... 8-6
Checking the Engine Oil .............................................. 8-7 Checking the Engine Coolant..................................... 8-10
Checking the Battery .................................................. 8-13
Air Conditioning Care .................................................. 8-15
Changing the Climate Control Air Filter .. ....................8-16
Checking the Brake Fluid ............................................ 8-17
Checking the Clutch Fluid ........................................... 8-18
Checking the Automatic Transmission Fluid ..............8-18
Filling the Washer Reservoir....................................... 8-20
Windshield Wiper Blades ............................................ 8-21
Tail Gate Window Washer Flui d .................................8-23
Checking the Freeplay ................................................ 8-23
Checking Drive Belts .................................................. 8-24
Parking Brake Lever Stroke ....................................... 8-25
Tire .............................................................................. 8-25
8
DO-IT YOURSELF MAINTENANCE
8

8DO-IT YOURSELF MAINTENANCE
16
G140D01HP-GAT Checking the Compressor Drive Belt When the air conditioning is being used regularly, the compressor drivebelt tension should be checked at least once a month. To check the drive belt tension, press down on the belt halfway between the engine crankshaft and compressorpulleys. Pressing with your finger, you should not be able to deflect this belt anymore than 8.0 mm. If you havethe instruments to check it with a force of 98N (22 lb.), the deflection should be approx. 8.0 mm (0.315 in.).If the belt is too loose, have it ad- justed by your Hyundai dealer. NOTE: The compressor drive belt tension for diesel engine (2.5 CRDi only) isadjusted automatically.
HSM396-1
Gasoline
CHANGING THE CLIMATE CONTROL AIR FILTER
B140E02P-AAT
(For Evaporator and Blower Unit)(Minibus/Van)
The climate control air filter is located
in the air intake duct behind the wind- shield washer reservoir.
It helps to decrease pollutants from
entering the car.
Auto tensionerpulley
COMP. pulley
Engine pulley
Generator pulley
G190D01P
Diesel (2.5 TCI)
Crankshaft pulley
COMP.pulley
Tension pulley
COMP. pulley
Autotensioner Crankshaftpulley
Diesel (2.5 CRDi)

8
DO-IT YOURSELF MAINTENANCE
17CHECKING THE BRAKE FLUID
I100A02P-GAT Check the brake fluid level in the reservoir. The brake fluid level must be be- tween the "MAX" and "MIN" marks on the reservoir. The fluid level falls slightly with wear of the brake pads but it does not indicate any abnormality. If the brake fluid level falls markedly in a short time, it indicates leaks from the brake system. In such a case,have your vehicle checked by an au- thorized HYUNDAI dealer. Use SAE J1703 (or DOT3 or DOT 4) or equivalent type brake fluid.
CAUTION:
Be sure to install the climate control air filter in the direction of the arrow sign. Otherwise, it may cause noise or deterioration.
!
HA12502
2. Remove the 5 clamps on the air in- take duct. HA12503
3. Replace the climate control air filter with a new one.
4. Installation is the reverse order of disassembly. I100A01P
B140E01P
1. Open the engine hood.

8DO-IT YOURSELF MAINTENANCE
26
Vehicle
MINIBUS
longer meets the minimum require- ment for use. When these wear indi-cators appear, the tires must be re- placed with new one. Confirm that the wheel nuts are tightened sufficiently.Refer to the section of this manual entitled "In case of emergency" for information concerning care of thetires.
!WARNING:
o Driving on worn-out tires is dan- gerous! Worn-out tires can cause loss of braking effectiveness, steering control and traction. When replacing tires, never mixradial and bias-ply tires on the same car. If you replace radial tires with bias-ply tires, they mustbe installed in sets of four.
o Your vehicle is equipped with
tires designed to provide for saferide and handling capability.Do not use a size and type of tireand wheel that is different from the one that is originally installed on your vehicle. I160A03P-GAT Tire inflation pressure
kg/cm² (psi)
Tire size
205/70R 15 215/80R 15205/70R 15C-6PR205/70R 15C-8PR Rear
2.8(40)2.2(32)2.8(40)4.5(65)
Front
2.8(40)2.2(32)2.8(40)2.8(40)
Vehicle VAN
TRUCK Tire size
205/70R 15C-8PR 195R 14C-6PR 195R 13C-8PR Rear
4.5(65) -
3.5(50)
Front
2.8(40)2.8(40) -
kg/cm² (psi)
Check the tire inflation pressure of all the tires while they are cold; if insuf- ficient or excessive, adjust to the specified value. After the tire inflationpressure has been adjusted, check the tires for damage and air leaks. Be sure to put rubber caps on the valves.
I160A02P
It can affect the safety and perfor- mance of your vehicle, whichcould lead to handling failure or rollover and serious injury. When replacing the tires, be sure to equip all four tires with the tire and wheel of the same size, type,tread, brand and load-carrying ca- pacity. If you nevertheless decide to equip your vehicle with anytire/wheel combination not rec- ommended by Hyundai for off- road driving, you should not usethese tires for highway driving.
o Tires degrade over time, even
when they are not being used.Regardless of the remaining tread, it is recommended that tires tread, It is recommended that tires gen-erally be replaced after six (6) years of normal service. Heat caused by not climates or fre-quent high loading conditions can
accelerate the aging process. Fail- ure to follow this Warning canresult in sudden tire failure, which could lead to a loss of control and an accident involving seri-ous injury or death.