radiator Hyundai H-1 (Grand Starex) 2009 Owner's Manual - RHD (UK, Australia)

Your vehicle at a glance
4
2
ENGINE COMPARTMENT
1. Power steering fluid reservoir ...........7-17
2. Automatic transmission fluid
dipstick*.............................................7-18
3. Engine oil filler cap ...........................7-12
4. Brake fluid reservoir ..........................7-16
5. Fuse box ...........................................7-39
6. Negative battery terminal..................7-27
7. Positive battery terminal ...................7-27
8. Engine coolant reservoir ...................7-13
9. Engine oil dipstick .............................7-12
10. Radiator cap ...................................7-15
11. Windscreen washer fluid reservoir..7-20
12. Air cleaner.......................................7-22
* : if equipped
OTQ027003R
B030000ATQ-UK* The actual engine room in the vehicle may differ from the illustration.

433
Features of your vehicle
D150100AEN-EE Instrument panel illumination (if equipped)
When the vehicle’s parking lights or headlights are on, rotate the illumination
control knob to adjust the instrument
panel illumination intensity.Gauges
D150201AUN-UK
Speedometer
The speedometer indicates the forward
speed of the vehicle.
The speedometer is calibrated in miles
per hour and kilometers per hour.
D150202AUN
Tachometer (if equipped)
The tachometer indicates the approxi-
mate number of engine revolutions per
minute (rpm). Use the tachometer to select the correct
shift points and to prevent lugging and/or
over-revving the engine. When the door is open, or if the engine is
not started within 1 minute, the tachome-
ter pointer may move slightly in ON posi-
tion with the engine OFF. This movement
is normal and will not affect the accuracy
of the tachometer once the engine is run-ning.D150203AUN
Engine temperature gauge
This gauge shows the temperature of the
engine coolant when the ignition switchis ON.
Do not continue driving with an overheat-
ed engine. If your vehicle overheats, refer
to “If the engine overheats” in section 6.
CAUTION
Do not operate the engine within
the tachometer's RED ZONE.
This may cause severe engine dam-age.
CAUTION
If the gauge pointer moves beyondthe normal range area toward the“H” or “130” position, it indicates overheating that may damage the
engine.
WARNING
Never remove the radiator cap
when the engine is hot. The enginecoolant is under pressure and
could cause severe burns. Wait
until the engine is cool before
adding coolant to the reservoir.
OTQ047046R

What to do in an emergency
6
6
IF THE ENGINE OVERHEATS
F050000AFD-UK
If your temperature gauge indicates over-
heating, you experience a loss of power,
or hear loud pinging or knocking, the
engine is probably too hot. If this hap-
pens, you should:
1. Pull off the road and stop as soon as it is safe to do so.
2. Place the gear selector lever in P (automatic transmission) or neutral
(manual transmission) and set the
parking brake. If the air conditioning is
on, turn it off.
3. If engine coolant is running out under the car or steam is coming out from
the bonnet, stop the engine. Do notopen the bonnet until the coolant has
stopped running or the steaming has
stopped. If there is no visible loss of
engine coolant and no steam, leave
the engine running and check to be
sure the engine cooling fan is operat-
ing. If the fan is not running, turn the
engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing,
check to see that it is tight. If the drive
belt seems to be satisfactory, check
for coolant leaking from the radiator,
hoses or under the car. (If the air con-
ditioning had been in use, it is normal
for cold water to be draining from it
when you stop). 5. If the water pump drive belt is broken
or engine coolant is leaking out, stop the engine immediately and call the
nearest HYUNDAI authorised repairer
for assistance. 6. If the cause of the overheating cannot
be found, wait until the engine temper-
ature has returned to normal. Then, ifcoolant has been lost, carefully add
coolant to the reservoir to bring the
fluid level in the reservoir up to the
base of the radiator fill opening. Fill the
coolant expansion tank to the halfway
mark. To ensure the correct water to
coolant mix is obtained after top up,
testing by an authorised repairer isrequired.
7. Proceed with caution until it is estab- lished that the engine is operating nor-
mally. If the engine overheats repeat-
edly, the advice of a HYUNDAI autho-
rised repairer should be sought.
CAUTION
Serious loss of coolant indicates
there is a leak in the cooling systemand this should be checked as soonas possible by a HYUNDAI autho- rised repairer.
WARNING
Whilst the engine is running, keep
hair, hands and clothing away from
moving parts such as the fan and
drive belts to prevent injury.
WARNING
Do not remove the radiator cap when the engine is hot since steam
and boiling water may be ejected
from the radiator resulting in burnsor scalding.

Maintenance
2
7
ENGINE COMPARTMENT
OTQ027003R
1. Power steering fluid reservoir
2. Automatic transmission fluid dipstick
(if equipped)
3. Engine oil filler cap
4. Fuel filter
5. Brake fluid reservoir
6. Fuse box
7. Negative battery terminal
8. Positive battery terminal
9. Engine coolant reservoir
10. Engine oil dipstick
11. Radiator cap
12. Windscreen washer fluid reservoir
13. Air cleaner
* The actual engine room in the vehicle may differ from the illustration.
■
■
Diesel Engine

73
Maintenance
OTQ077066R
1. Power steering fluid reservoir
2. Automatic transmission fluid dipstick
(if equipped)
3. Engine oil filler cap
4. Brake fluid reservoir
5. Fuse box
6. Negative battery terminal
7. Positive battery terminal
8. Engine coolant reservoir
9. Engine oil dipstick
10. Radiator cap
11. Windscreen washer fluid reservoir
12. Air cleaner
■
■
Petrol Engine
* The actual engine room in the vehicle may differ from the illustration.

77
Maintenance
G030103AUN-UK
At least monthly:
Check coolant level in the enginecoolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn sig-
nals and hazard warning flashers.
Check the inflation pressures of all tyres including the spare. G030104AUN-UK
At least twice a year
(i.e., every Spring and Fall) :
Check radiator, heater and air condi- tioning hoses for leaks or damage.
Check windscreen washer spray and wiper operation. Clean wiper blades
with clean cloth dampened with wash-er fluid.
Check headlight alignment.
Check muffler, exhaust pipes, shields and clamps.
Check the lap/shoulder belts for wear and function.
Check for worn tyres and loose wheel lug nuts. G030105AUN-UK
At least once a year:
Clean body and door drain holes.
Lubricate door hinges and checks, and
bonnet hinges.
Lubricate door and bonnet locks and latches.
Lubricate door rubber weatherstrips.
Check the air conditioning system.
Check the power steering fluid level.
Inspect and lubricate automatic trans- mission linkage and controls.
Clean battery and terminals.
Check the brake fluid level.

Maintenance
10
7
G050600AUN-UK
Vapour hose and fuel filler cap
The vapour hose and fuel filler cap
should be inspected at those intervals
specified in the maintenance schedule.
Make sure that a new vapour hose or fuelfiller cap is correctly replaced.
G050700AUN
Vacuum crankcase ventilation hoses (if equipped)
Inspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold. Inspect the hose routing to assure that the hoses do not come in contact with
any heat source, sharp edges or movingcomponent which might cause heat dam-
age or mechanical wear. Inspect all hose
connections, such as clamps and cou-
plings, to make sure they are secure, and
that no leaks are present. Hoses should
be replaced immediately if there is any
evidence of deterioration or damage. G050800AEN
Air cleaner filter
A Genuine HYUNDAI air cleaner filter is recommended when the filter isreplaced.
G050900AUN-UK
Spark plugs (for petrol engine)
Make sure to install new spark plugs of
the correct heat range. G051000AEN-UK
Valve clearance (if equipped)
Inspect excessive valve noise and/or
engine vibration and adjust if necessary.
A HYUNDAI authorised repairer should
perform the operation.
G051100AUN Cooling system
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
G051200AUN Coolant The coolant should be changed at the
intervals specified in the maintenance
schedule.
G051300AUN
Manual transmission fluid (if equipped)
Inspect the manual transmission fluid
according to the maintenance schedule.
G051400ATQ-UK
Automatic transmission fluid (if equipped)
The fluid level should be in the "HOT"
range of the dipstick, after the engine
and transmission are at normal operating
temperature. Check the automatic trans-
mission fluid level with the engine run-
ning and the transmission in neutral, with
the parking brake properly applied.
✽✽
NOTICE
If your vehicle is not equipped with the automatic transmission level gauge,have the automatic transmission fluidinspected by a HYUNDAI authorised
repairer according to the maintenanceschedule.

Maintenance
12
7
ENGINE OIL
G060100AEN
Checking the engine oil level
1. Be sure the vehicle is on level ground.
2. Start the engine and allow it to reach normal operating temperature. 3. Turn the engine off and wait for a few
minutes (about 5 minutes) for the oil to
return to the oil pan.
4. Pull the dipstick out, wipe it clean, and re-insert it fully.
5. Pull the dipstick out again and check the level. The level should be betweenF and L. If it is near or at L, add enough oil to bring
the level to F.
Do not overfill.
Use a funnel to help prevent oil frombeing spilled on engine components.
Use only the specified engine oil. (Refer to “Recommended lubricants and capaci- ties” in section 9.)
WARNING - Radiator hose
Be very careful not to touch the
radiator hose when checking or
adding the engine oil as it may be
hot enough to burn you.
OTQ077002LOTQ077003L
CAUTION - Diesel engine
Overfilling the engine oil may cause
severe dieseling due to churning effect. It may lead to engine damageaccompanied with abrupt engine speed increment, combustion noiseand white smoke emission.
CAUTION
Do not overfill with engine oil. Engine damage may result.

713
Maintenance
G060200AEN-UK Changing the engine oil and filter
Have engine oil and filter changed by a
HYUNDAI authorised repairer according
to the Maintenance Schedule.G070000AUN-UK The high-pressure cooling system has a
reservoir filled with year-round antifreeze
coolant. The reservoir is filled at the fac-
tory.
Check the antifreeze protection and
coolant level at least once a year, at thebeginning of the winter season, and
before travelling to a colder climate. G070100AEN-UK
Checking the coolant level
WARNING
Prolonged and repeated contact
with used engine oils may result in
serious skin disorders including
dermatitis and cancer. Avoid con-
tact with skin as far as possible and
always wash thoroughly after any
contact. Keep used oils out of
reach of children. It is illegal to pol-
lute drains, water courses and soil.
Use only authorised waste collec-
tion facilities including civic ameni-
ty sites and garages for the dispos-
al of used oil and oil filters. If in
doubt, contact the local authority
for disposal instructions.
ENGINE COOLANT
WARNING - Removing
radiator cap
Never attempt to remove the radi- ator cap whilst the engine is
operating or hot. Doing so mightlead to cooling system and
engine damage and could result
in serious personal injury fromescaping hot coolant or steam.
(Continued)

Maintenance
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7
Check the condition and connections of all cooling system hoses and heater
hoses. Replace any swollen or deterio-
rated hoses.
The coolant level should be filled
between F and L marks on the side of the
coolant reservoir when the engine iscool.
If the coolant level is low, add enough
specified coolant to provide protection
against freezing and corrosion. Bring the
level to F, but do not overfill. If frequent
additions are required, see a HYUNDAI
authorised repairer for a cooling systeminspection. G070101AUN-UK
Recommended engine coolant
Use only soft (de-mineralized) water in
the coolant mixture.
The engine in your vehicle has alu- minium engine parts and must be pro-
tected by an ethylene-glycol-based
coolant to prevent corrosion and freez-ing.
DO NOT USE alcohol or methanol coolant or mix them with the specifiedcoolant.
Do not use a solution that contains more than 60% antifreeze or less than
35% antifreeze, which would reduce
the effectiveness of the solution.
For mixture percentage, refer to the fol-
lowing table.
OTQ077004
-15°C (5°F) 35 65
-25°C (-13°F) 40 60
-35°C (-31°F) 50 50
-45°C (-49°F) 60 40
Ambient
Temperature Mixture Percentage (volume)
Antifreeze Water
(Continued)
Turn the engine off and wait until
it cools down. Use extreme care
when removing the radiator cap.
Wrap a thick towel around it, and
turn it counterclockwise slowly to
the first stop. Step back whilst
the pressure is released from the
cooling system. When you aresure all the pressure has been
released, press down on the cap,
using a thick towel, and continue
turning counterclockwise to
remove it.
Even if the engine is not operat- ing, do not remove the radiatorcap or the drain plug whilst the
engine and radiator are hot. Hot
coolant and steam may still blow
out under pressure, causing seri-
ous injury.