fuel filter Hyundai H-1 (Grand Starex) 2016 Owner's Manual - RHD (UK, Australia)

17
Introduction
INDICATOR SYMBOLS ON THE INSTRUMENT CLUSTER
Seat belt warning light
High beam indicator
Turn signal indicator
ABS warning light (if equipped)
Parking brake & Brake fluid warning light
Engine oil pressure warning light
Malfunction indicator (if equipped)
Air bag warning light (if equipped)
Immobiliser indicator
Low fuel level warning light
Glow indicator (Diesel only)
Fuel filter warning light (Diesel only)
❈For more detailed explanations, refer to “Instrument cluster” in section 4.
Charging system warning light
A050000CTQ-EA
Door ajar warning light
Overspeed warning light (if equipped)
120km/h
Tailgate open warning light
O/D OFF indicator (if equipped) O/D
OFF
ESC* indicator (if equipped)
ESC* OFF indicator (if equipped)
* : Some countries use the term ESP (Electronic stability pro-
gram) instead of ESC. Please refer to the term your country
use.

443
Features of your vehicle
ESC OFF indicator
The ESC OFF indicator will illuminate
when the ignition switch is turned ON,
but should go off after approximately 3
seconds. To switch to ESC OFF mode,
press the ESC OFF button. The ESC
OFF indicator will illuminate indicating
the ESC is deactivated.
* : Some countries use the term ESP
(Electronic stability program) instead
of ESC. Please refer to the term your
country use.D150328AEN-EA
Glow indicator (Diesel
engine)
The indicator light illuminates when the
ignition switch is placed at the ON posi-
tion. The engine can be started after the
preheat indicator light goes off. The illu-
minating time varies with the water tem-
perature, air temperature and battery
condition.
✽NOTICE
If the engine was not started within 10
seconds after the preheating is complet-
ed, turn the ignition switch once more to
the LOCK position during 10 seconds,
and then to the ON position, in order to
preheat again.
D150329AEN-EA
Fuel filter warning light
(Diesel engine)
This warning light illuminates for 3 sec-
onds after the ignition switch is set to the
ON position and then it will go out. If it
lights up whilst the engine is running, it
indicates that water has accumulated
inside the fuel filter. If this happens,
remove the water from the fuel filter. For
more information, refer to “Fuel filter” in
section 7.
CAUTION
If the indicator light remains on or
blinks after the engine has warmed
up or whilst driving, there may a
malfunction with the engine pre-
heating system. In this case, we
recommend that you have the vehi-
cle inspected by an authorised
HYUNDAI dealer.
CAUTION
When the fuel filter warning light is
illuminated, engine power (vehicle
speed & idle speed) may decrease.
If you keep driving with the warning
light on, you can damage your vehi-
cle's engine parts and injection sys-
tem of the Common Rail. If this
occurs, we recommend that you
have the vehicle inspected by an
authorised HYUNDAI dealer as
soon as possible.

7
Engine compartment / 7-2
Maintenance services / 7-4
Owner maintenance / 7-6
Scheduled maintenance service / 7-8
Explanation of scheduled maintenance items / 7-14
Engine oil / 7-17
Engine coolant / 7-18
Brake and clutch fluid / 7-21
Power steering fluid / 7-22
Automatic transmission fluid / 7-23
Washer fluid / 7-25
Parking brake / 7-25
Fuel filter / 7-26
Air cleaner / 7-27
Climate control air filter / 7-28
Wiper blades / 7-30
Battery / 7-33
Tyres and wheels / 7-35
Fuses / 7-46
Light bulbs / 7-56
Appearance care / 7-63
Emission control system / 7-69
Maintenance

Maintenance
2 7
ENGINE COMPARTMENT
OTQ027003R
1. Power steering fluid reservoir
2. Automatic transmission fluid dipstick
(if equipped)
3. Engine oil filler cap
4. Fuel filter
5. Brake fluid reservoir
6. Fuse box
7. Negative battery terminal
8. Positive battery terminal
9. Engine coolant reservoir
10. Engine oil dipstick
11. Radiator cap
12. Windshield washer fluid reservoir
13. Air cleaner
* The actual engine room in the vehicle may differ from the illustration.
■Diesel Engine

79
Maintenance
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
1: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped). Inspect and if nec-
essary correct or replace.
*
2: Check the engine oil level and leak every 500 km or before starting a long trip.
*3: If good quality petrol meeting Europe Fuel standards (EN228) or equivalent, including fuel additives is not available, one bot-
tle of additive is recommended. Additives are available from your authorised HYUNDAI dealer along with information on how
to use them. Do not mix other additives.
G040300ETQ-EA
NORMAL MAINTENANCE SCHEDULE
Number of months or driving distance, whichever comes first
Months1224364860728496
Km×1,000153045607590105120
Drive belts *1DieselAt first, inspect 80,000 km or 48 months
after that, inspect every 20,000 km or 12 months
PetrolIIII
Engine oil and engine oil filter *2RRRRRRRR
Fuel additives *3Add every 15,000 km or 12 months
Air cleaner filter IIRIIRII
Spark plugPetrolReplace every 100,000 km
Vapour hose and fuel filler capII
Vacuum and crankcase ventilation
hosesPetrolIIII
Vacuum hose (for EGR & throttle body)
(if equipped)IIIIIIII
Vacuum pump and vaccum hoseDieselIIIIIIII
Vaccum pump oil hoseDieselIIIIIIII
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM

Maintenance
10 7
NORMAL MAINTENANCE SCHEDULE (CONT.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
4: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or equivalent">.
If the diesel fuel specifications don't meet the EN590, it must be replaced more frequently. HYUNDAI recommends "every
7,500km inspection, every 15,000km replacement". If there are some important safety matters like fuel flow restriction, surging,
loss of power, hard starting problem etc., replace the fuel filter immediately regardless of maintenance schedule and consult an
authorised HYUNDAI dealer for details.
*
5: The fuel filter is considered to be maintenance free but periodic inspection is recommended for this maintenance schedule
depends on fuel quality. If there are some important safety matters like fuel flow restriction, surging, loss of power, hard start-
ing problem etc, replace the fuel filter immediately regardless of maintenance schedule and consult an authorised HYUNDAI
dealer for details.
*
6: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at
the factory. An improper coolant mixture can result in serious malfunction or engine damage.
*
7: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
Number of months or driving distance, whichever comes first
Months1224364860728496
Km×1,000153045607590105120
Fuel filter cartridge *4DieselIRIR
Fuel filter *5PetrolIRIR
Fuel lines, hoses and connectionsDieselIIII
PetrolII
Cooling systemInspect “Coolant level and leak” every day
Inspect “Water pump” when replacing the drive belt or timing belt
Engine coolant *6At first, replace at 210,000 km or 10 years:
after that, replace every 30,000 km or 24 months *7
Battery conditionIIIIIIII
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM

Maintenance
14 7
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
G050100AUN
Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the car is being
driven in severe conditions, more fre-
quent oil and filter changes are required.
G050200BUN
Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil satu-
ration and replace if necessary. Drive
belts should be checked periodically for
proper tension and adjusted as neces-
sary.
G050300ATQ-EA
Fuel filter (cartridge)
A clogged filter can limit the speed at
which the vehicle may be driven, damage
the emission system and cause multiple
issues such as hard starting. If an exces-
sive amount of foreign matter accumu-
lates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks
at the connections. We recommend that
the fuel filter be replaced by an authoized
HYUNDAI dealer.
G050400AEN-EA
Fuel lines, fuel hoses and con-
nections
Check the fuel lines, fuel hoses and con-
nections for leakage and damage. We
recommend that the fuel lines, fuel hoses
and connectionsr be replaced by an
authoized HYUNDAI dealer.
WARNING - Diesel only
Never work on injection system
with engine running or within 30
seconds after shutting off engine.
High pressure pump, rail, injectors
and high pressure pipes are sub-
ject to high pressure even after the
engine stopped. The fuel jet pro-
duced by fuel leaks may cause seri-
ous injury, if it touch the body.
People using pacemakers should
not move than 30cm closer to the
ECU or wiring harness within the
engine room whilst engine is run-
ning, since the high currents in the
Common Rail system produce con-
siderable magnetic fields.
CAUTION
If the fuel filter becomes clogged as
a result of using dirty or contami-
nated fuel or failure to replace it at
the specified interval, fuel supply
may become restricted, which will
result in damage to the fuel injec-
tion system. These damages can
cause drivability problems and in
the worst case total fuel system fail-
ure.
CAUTION
When you are inspecting the belt,
place the ignition switch in the
LOCK/OFF or ACC position.

715
Maintenance
G050600AUN-EA
Vapour hose and fuel filler cap
The vapour hose and fuel filler cap
should be inspected at those intervals
specified in the maintenance schedule.
Make sure that a new vapour hose or fuel
filler cap is correctly replaced.
G050700AUN
Vacuum crankcase ventilation
hoses (if equipped)
Inspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold.
Inspect the hose routing to assure that
the hoses do not come in contact with
any heat source, sharp edges or moving
component which might cause heat dam-
age or mechanical wear. Inspect all hose
connections, such as clamps and cou-
plings, to make sure they are secure, and
that no leaks are present. Hoses should
be replaced immediately if there is any
evidence of deterioration or damage.
G050800AEN
Air cleaner filter
We recommend that the air cleaner filter
be replaced by an authoized HYUNDAI
dealer.
G050900BUN-EA
Spark plugs (for petrol engine)
Make sure to install new spark plugs of
the correct heat range.
G051000AEN-EA
Valve clearance (if equipped)
Inspect excessive valve noise and/or
engine vibration and adjust if necessary.
We recommend that the system be serv-
iced by an authorised HYUNDAI dealer.
G051100AUN
Cooling system
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
G051200AUN
Coolant
The coolant should be changed at the
intervals specified in the maintenance
schedule.
G051300AUN
Manual transmission fluid
(if equipped)
Inspect the manual transmission fluid
according to the maintenance schedule.
WARNING
Do not disconnect and inspect
spark plugs when the engine is hot.
You may burn yourself.

Maintenance
26 7
FUEL FILTER (FOR DIESEL)
G150100AFD-EA
Draining water from fuel filter
The fuel filter for diesel engine plays an
important role of separating water from
fuel and accumulating the water in its
bottom.
If water accumulates in the
fuel filter, the warning light
comes on when the ignition
switch is in the ON position.
If this warning light turned
on, we recommend that the
system be serviced by an
authorised HYUNDAI dealer.
G150200AEN
Fuel filter cartridge replacement
✽NOTICE
When replacing the fuel filter cartridge,
we recommend that you use parts for
replacement from an authorised
HYUNDAI dealer.
OTQ077012R
CAUTION
If the water accumulated in the fuel
filter is not drained at proper times,
damages to the major parts such as
the fuel system can be caused by
water permeation in the fuel filter.

751
Maintenance
Instrument panel fuse panel
Description Fuse rating Protected component
AUDIO-2 10A Audio, Digital clock, BCM, Power outside mirror switch
C/LIGHTER 20A Cigarette lighter, Front power outlet
S/HTD DRI 10A Driver seat warmer switch (if equipped)
DRL 10A BCM (if equipped)
RR FOG LP 15A Rear fog lamp relay
H/LP 10A Head lamp High/Low relay
FRT WIPER 25A Front wiper relay, Front wiper motor
BCM 10A BCM
HTR 10A Front/Rear blower relay, Front/Rear A/C control module, Condenser fan relay, Electro chromic mirror, Thermo
switch, PTC heater relay (D4CB), EGR solenoid valve (D4BH)
B/UP LP 10A Back-up lamp relay, Back-up lamp switch, Transmission range switch
ABS 10A ABS/ESP(or ESC) control module, ESP(or ESC) switch (D4CB)
T/SIG LP 10A Hazard switch
A/BAG 10A SRS control module
A/BAG IND 10A Instrument cluster
MODULE 10A Instrument cluster, BCM, Immobiliser control module (D4BH), A/C relay (D4BH), Generator resister
ECU 10A Vehicle speed sensor, ECM, Air flow sensor (D4CB), Injection pump (D4BH), TCM, Fuel filter warning sensor
START 10A Start relay, Burglar alarm relay
MIRR HTD 10A Front A/C control module, Power outside mirror & defogger LH/RH
STOP LP 15A Stop lamp switch
BWS 10A Buzzer