engine Hyundai H-100 Truck 2011 Manual Online

7
EMISSION CONTROL SYSTEMS
3EGR SYSTEM
!
H020C01HR-GAT (If Installed) This system helps control oxides of nitrogen by recirculating a part of the exhaust gas into the engine, there by reducing cylinder combustion tem-perature.The EGR system helps reduce Nox(Oxides of Nitrogen) emission gas- ses.
WARNING:
o Use diesel only.
o Maintain the engine in good operating condition. Extremely high catalytic converter tempera-tures can result from improper operation of the electrical, igni- tion or electronic fuel injection.
o If your engine stalls, pings, or is hard to start, have your Hyundaidealer inspect and repair theproblem as soon as possible.
o Avoid driving with a very low
fuel level. Running out of diesel may cause the engine to stop and result in damage to the cata-lytic converter.
o Avoid idling the engine for peri- ods longer than 10 minutes.
o The vehicle should not be pushed or pulled to get started.This may cause the catalytic converter to overheat and cre- ate a fire hazard. o Do not touch the catalytic con-
verter or any other part of theexhaust system while the cata- lytic converter is hot. Shut off the engine, wait for at least onehour before touching the cata- lytic converter or any other part of the exhaust system.
o Remember that your Hyundai dealer is your best source ofassistance.
o Do not park, idle or drive your
vehicle over any combustible ma- terial such as grass, paper, leaves or rags. These materials mightcontact the hot catalytic converter and a fire might result.

Vehicle Identification Number (VIN) .............................. 8-2
Engine Number ............................................................. 8-2
Recommended Inflation Pressures .............................. 8-3
Snow Tires ................................................................... 8-4
Tire Chains ................................................................... 8-4
Tire Rotation ................................................................. 8-4
Tire Balancing ............................................................... 8-5
Tire Traction ................................................................. 8-5
When to Replace Tires ................................................. 8-5
Spare Tire and Tools .................................................... 8-6
8
CONSUMER INFORMATION
8

8CONSUMER INFORMATION
2VEHICLE IDENTIFICATION NUMBER (VIN)ENGINE NUMBER
I010A01HR I010B01HR
I010A01HR-GAT The vehicle identification number (VIN) is the number used in registering yourcar and in all legal matters pertaining to its ownership, etc. It can be found on the identificationplate attached on the driver's side of the center pillar outer panel. I010B01A-GAT The engine number is stamped on the engine block as shown in the drawing.2.6 N/A
HHR6003
I010A02HR
The vehicle identification number is stamped as shown in the illustration. Please use this number when ordering replacement parts. 2.5 TCI

Measurement................................................................ 9-2
Engine ........................................................................... 9-3
Lubrication Chart .......................................................... 9-4
9
VEHICLE SPECIFICATIONS
9

9 VEHICLE SPECIFICATIONS
4
ITEMS
Engine Type Bore × Stroke(mm) Total displacement(cc) Compression ratioFiring order Valve clearance (Intake/Exhaust)(mm) Injection (or lgnition) timingIdle speed (RPM)Maximum Gross Power Maximum Gross TorqueENGINE
J030A02HR-GAT DIESEL ENGINE
2.6 N/A D4BB
91.1X100
2,60722
1-3-4-2
0.25/0.25 0.15/0.15
ATDC 5° ATDC 3° 850
79/4000 ps/rpm
58 kW at 4000 rpm 17/2200 kg·m/rpm
162 N·m at 2200 rpm
2.5 TCI D4BH
91.1 × 95
2,47620.5

ATDC 9° 800
94/3800 ps/rpm
69 kW at 3800 rpm
22.5/2000 kg·m/rpm
220 N·m at 2000 rpm
Warm engine Cold engineExcept South Africa South Africa only Except Middle East Middle East only Except Middle EastMiddle East only

9
VEHICLE SPECIFICATIONS
5
Items
ENGINE OIL (DIESEL) Recommends ENGINE OIL CONSUMPTION MANUAL TRANSMISSION OIL POWER STEERING OIL COOLANT BRAKE FLUID FRONT, REAR WHEEL BEARING REAR AXLE OIL *1. Restricted by driving condition and area
LUBRICATION CHART
Recommended in fieldSAE #30 (ABOVE 0°C) SAE 20W-40 (ABOVE -10°C) SAE 15W-40 (ABOVE -15°C) SAE 10W-30 (-20°C ~ 40°C)SAE 5W-30 (-25°C ~ 10°C) SAE 0W-30 (BELOW 10°C) *1
NORMAL DRIVING CONDITIONSEVERE DRIVING CONDITION HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) PSF-3 HIGH QUALITY ETHYLENE GLYCOL BASE FORALUMINUM RADIATOR DOT 3, DOT 4 or equivalent SAE J310a, MULTI-PURPOSE GREASE NLGI-2or equivalent SAE 90 (-30°C ~ 30°C)SAE 140 (ABOVE 30°C)
API GL-5 SAE 80 (BELOW -30°C)
J080A04HR-GAT
Quantity (liter)
Engine Oil : 5.7
at Oil Pan : 5.1 at Oil Filter : 0.6
Max. 1L/1,500 KmMax. 1L/1,000 Km 2.6 N/A : 2.42.5 TCI : 1.95 0.8 8 As required As required 2.6 N/A : 1.5 2.5 TCI : 1.7
API GL-4
2.6 N/A 2.5 TCI
API CF-4 or ABOVE, ACEA B2 or B3

10
INDEX
3
D Door Central door locks .................................................... 1-6
Door locks ................................................................ 1-5Locking, unlocking front doors with a key ................ 1-5
Drink Holder ................................................................ 1-41
Drive Belts .................................................................. 6-21
Driving Economical driving .................................................. 2-11
Smooth corneri ng ..................................................... 2-12
Winter driving ........................................................... 2-13
E
Emergency Commodity .............................................. 3-15
Emission Contro l System ............................................ 7-2
Engine
Before starting the engine ........................................ 2-3
Changing the oil and filter ......................................... 6-8Compartment ............................................................ 6-3
Coolant ..................................................................... 6-9
Coolant temperature gauge ......................................1-30
Engine idle RPM adjustment knob ..........................1-41
If the engine overheats ............................................. 3-4
Number ..................................................................... 8-2
Oil ............................................................................. 6-6Starting ..................................................................... 2-5 To access the
engine .............................................. 1-12
To inspect the engine compartment under the
driver's seat .......................................................... 1-12
To inspect the engine compartment under the frontpassenger's seat (Fixed seatback type) ............... 1-13
To inspect the engine compartment under the frontpassenger's seat (Fol ding seatback type) ............ 1-13
Engine Exhaust Can Be Dangerous ............................ 2-2
Exterior Tool Box ........................................................ 1-51
FFog Light Front ........................................................................ 1-37
Rear ......................................................................... 1-38
Front Open Service Panel ........................................... 6-2
Front Seats Adjustable front seats ............................................... 1-8
Adjusting seat forward and rearward ......................... 1-8
Adjusting seatback angle ......................................... 1-9
Center seat(with seatback console compartment) ... 1-11
Fuel
Capacity ................................................................... 9-3
Gauge ...................................................................... 1-29
Recommendations .................................................... 1-2
Fuel Tank Cap ............................................................ 1-48
Fuses ......................................................................... 6-22
Fuse Panel Description .............................................. 6-38