fuel Hyundai H350 2016 Repair Manual

7-82
Maintenance
Bright-metal maintenance
To remove road tar and insects,use a tar remover, not a scraper or
other sharp object.
To protect the surfaces of bright- metal parts from corrosion, apply a
coating of wax or chrome preser-
vative and rub to a high luster.
During winter weather or in coastal areas, cover the bright metal parts
with a heavier coating of wax or
preservative. If necessary, coat the
parts with non-corrosive petroleum
jelly or other protective compound.
Underbody maintenance
Corrosive materials used for ice and
snow removal and dust control may
collect on the underbody. If these
materials are not removed, acceler-
ated rusting can occur on underbody
parts such as the fuel lines, frame,
floor pan and exhaust system, even
though they have been treated with
rust protection.
Thoroughly flush the vehicle under-
body and wheel openings with luke-
warm or cold water once a month,
after off-road driving and at the end
of each winter. Pay special attentionto these areas because it is difficult
to see all the mud and dirt. It will do
more harm than good to wet down
the road grime without removing it.
The lower edges of doors, rocker
panels, and frame members have
drain holes that should not be
allowed to clog with dirt; trapped
water in these areas can cause rust-ing. After washing the vehicle, test
the brakes while driving slowly
to see if they have been affected
by water. If braking performance
is impaired, dry the brakes by
applying them lightly while
maintaining a slow forwardspeed.WARNING

7-87
7
Maintenance
The emission control system of your
vehicle is covered by a written limited
warranty. Please see the warranty
information contained in the Service
Passport in your vehicle.
Your vehicle is equipped with an emission control system to meet all
emission regulations. There are three emission control
systems which are as follows.
(1) Crankcase emission control sys-tem
(2) Evaporative emission control sys- tem
(3) Exhaust emission control systemIn order to assure the proper function
of the emission control systems, it is
recommended that you have your
vehicle inspected and maintained by
an authorized HYUNDAI dealer orother repair shops that use qualifiedtechnicians in accordance with the
maintenance schedule in this manu-al.1. Crankcase emission control system
The positive crankcase ventilation
system is employed to prevent air
pollution caused by blow-by gases
being emitted from the crankcase.This system supplies fresh filtered air
to the crankcase through the air
intake hose. Inside the crankcase,
the fresh air mixes with blow-by
gases, which then pass through the
PCV valve into the induction system.
2. Evaporative emission con-trol System
The Evaporative Emission Control
System is designed to prevent fuel
vapors from escaping into the atmos-
phere.
Canister
Fuel vapors generated inside the fueltank are absorbed and stored in the
onboard canister. When the engine is
running, the fuel vapors absorbed in
the canister are drawn into the surgetank through the purge control sole-
noid valve.
Purge Control Solenoid Valve
(PCSV)
The purge control solenoid valve is
controlled by the Engine Control
Module (ECM); when the engine
coolant temperature is low during
idling, the PCSV closes so that evap-
orated fuel is not taken into the
engine. After the engine warms-up
during ordinary driving, the PCSV
opens to introduce evaporated fuel to
the engine.
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7-89
7
Maintenance
Operating precautions for cat-alytic converters (if equipped)Your vehicle is equipped with a cat-
alytic converter emission control
device.
Therefore, the following precautions
must be observed:
Do not operate the vehicle when there are signs of engine malfunc-
tion, such as misfire or a noticeable
loss of performance.
Do not misuse or abuse the engine. Examples of misuse arecoasting with the ignition off and
descending steep grades in gear
with the ignition off.
Do not operate the engine at high idle speed for extended periods (5
minutes or more).
Do not modify or tamper with any part of the engine or emission con-
trol system. We recommend that
the system be inspected by an
authorized HYUNDAI dealer.
Avoid driving with a extremely low fuel level. Running out of fuel
cause the engine to misfire, dam-
aging the catalytic converter. Failure to observe these precautionscould result in damage to the catalyt-
ic converter and to your vehicle.
Additionally, such actions could void
your warranties.
Fire
A hot exhaust system can
ignite flammable items under
your vehicle. Do not park,
idle, or drive the vehicle over
or near flammable objects,
such as dry grass, paper,
leaves, etc.
The exhaust system and cat-
alytic system are very hotwhile the engine is running or
immediately after the engine
is turned off. Keep away from
the exhaust system and cat-
alytic, you may get burned.
Also, do not remove the heat
sink around the exhaust sys-
tem, do not seal the bottom of
the vehicle or do not coat the
vehicle for corrosion control.
It may present a fire risk under
certain conditions.
WARNING

7-90
Maintenance
Diesel Particulate Filter (if equipped)
The Diesel Particulate Filter (DPF)
system removes the soot emitted
from the vehicle.
Unlike a disposable air filter, the DPF
system automatically burns (oxi-
dizes) and removes the accumulated
soot according to the driving condi-
tion. In other words, the active burn-
ing by engine control system and
high exhaust gas temperature
caused by normal/high driving condi-
tion burns and removes the accumu-lated soot.
However, if the vehicle continues to
be driven in short distance repeated-
ly or at low speed for a long time, the
accumulated soot may not be auto-
matically removed because of low
exhaust gas temperature. In this par-
ticular case, if the amount of soot is
out of detection limit, the DPF warn-
ing indicator ( ) will illuminate. In order to start the DPF regenera-
tion and to stop the DPF warning
lamp illuminating, drive the vehicle in
a safety driving circumstance with
more than 60km/h (37 mph) vehiclespeed or with more than secondgear engaged and 1500 ~ 2000
engine rpm for a certain time (for
about 25 minutes).
If the DPF warning indicator( )
continues to blink or "check emissionsystem" message comes on in the
cluster in spite of the above proce-
dure, we recommend that the system
be checked by an authorized
HYUNDAI dealer.
If you continue to drive with the indi-
cator light blinking for a long time, theDPF system can be damaged and
fuel consumption can be worsen.Diesel Fuel (if equipped with DPF) It is recommended to use the regulated automotive diesel
fuel for diesel vehicle equippedwith the DPF system.
If you use diesel fuel including high sulfur (more than 50 ppm
sulfur) and unspecified addi-
tives, it can cause the DPF sys-
tem to be damaged and whitesmoke can be emitted.
CAUTION

8-7
8
Specifications & Consumer information
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To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality.
The correct lubricants also help promote engine efficiency that results in improved fuel economy.
These lubricants and fluids are recommended for use in your vehicle.
LubricantVolume Classification
Engine oil *1 *2
(drain and refill) Recommends
Diesel Engine8.7 l(9.19 US qt.)
ACEA C2
SAE 15W-40 : -15°C above
SAE 10W-30/40 : -20°C above SAE 5W-30/40 : -25°C aboveSAE 0W-30/40 : -30°C below
Engine Oil ConsumptionNormal driving conditionMAX. 1L /1500 Km-
Severe driving conditionMAX. 1L /1000 Km-
Manual transmission fluidWith PTO3.5 l(3.7 US qt.)API GL-4, SAE 75W/85 (Synthetic)Without PTO3.2 l(3.38 US qt.)
Rear axle oilTropical zone2.5 ± 0.25 l(2.64 ± 0.26 US qt.)API GL-5, SAE 140
Temperated/frigid zone2.5 ± 0.25 l(2.64 ± 0.26 US qt.)API GL-5, SAE 80W90
Coolant BUS15 l(15.9 US qt.)
15.2 l(16.1 US qt.) (with preheat)Mixture of antifreeze and distilled water
(Ethylene glycol base coolant for aluminum radiator)
VAN, Truck11.2 l(11.8 US qt.)
Power steering fluid1.15 l(1.2 US qt.)PSF-3
*1
Refer to the recommended SAE viscosity numbers on 8-9 page.
* 2
Engine oils labeled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel econo -
my by reducing the amount of fuel necessary to overcome engine friction. Often, these improvements are difficult to measure in
everyday driving, but in a year’s time, they can offer significant cost and energy savings.

8-8
Specifications & Consumer information
Lubricant Volume Classification
Brake/clutch fluid0.984 l(1.04 US qt.)FMVSS116 DOT-4
Urea solution 22
l(23.2 US qt.) AUS 32 DIN V70070, ISO/DIS 22241-1 (If the vehicle is driven with
urea solution volume less than 4%, engine output will be limited.
And if it is less than 1%, vehicle speed will be limited to 20 km/h.)
Fuel 75
l(79.3 US gal.)
Refer to “Fuel requirements” in foreword
Urea consumption per liter 580 km
Available Engine oil (For Europe)
Supplier Product
Diesel Engine
Shell HELIX ULTRA AP-L 5W-30

8-9
8
Specifications & Consumer information
Recommended SAE viscosity
number
Always be sure to clean the area
around any filler plug, drain
plug, or dipstick before check-
ing or draining any lubricant.
This is especially important in
dusty or sandy areas and when
the vehicle is used on unpaved
roads. Cleaning the plug and
dipstick areas will prevent dirt
and grit from entering the
engine and other mechanisms
that could be damaged.
CAUTION
Temperature Range for SAE Viscosity Numbers
Temperature°C
(°F)-30 -20 -10 0 10 20 30 40 50 -10 0 20 40 60 80 100 120
Diesel
Engine Oil5W-30/40
15W-40
10W-30/40
0W-30/40
Engine oil viscosity (thickness) has an effect on fuel economy and cold
weather operating (engine start and engine oil flowability). Lower viscosity
engine oils can provide better fuel economy and cold weather performance,
however, higher viscosity engine oils are required for satisfactory lubrication
in hot weather.
Using oils of any viscosity other than those recommended could result in
engine damage.
When choosing an oil, consider the range of temperature your vehicle will be
operated in before the next oil change. Proceed to select the recommended
oil viscosity from the chart.

I-2Active eco system .........................................................5-40
Active eco operation ..................................................5-40
Limitation of active eco operation:............................5-41
When active eco is activated: ....................................5-41
Adjustable speed limit device (ASLD) ........................3-34
Air bag - supplemental restraint system .......................2-25 Air bag warning light.................................................2-28
Do not install a child restraint on the front passenger seat ..........................................................2-27
Driver's and front passenger's air bag........................2-31
How does the air bag operate? ..................................2-26
SRS care.....................................................................2-39
SRS components and functions .................................2-29
Additional safety precautions .......................................2-40
Air bag warning labels .................................................2-42
Air cleaner ....................................................................7-31
Air conditioner compressor label .................................8-11
Air conditioning system .................................................8-3
Appearance care ...........................................................7-79
Battery...........................................................................7-37 Battery capacity label ................................................7-40
Battery recharging......................................................7-40
For best battery service ..............................................7-37
Reset items .................................................................7-41 Before driving .................................................................5-3
Before entering the vehicle ..........................................5-3
Before starting .............................................................5-3
Necessary inspections ..................................................5-3
Brake system.................................................................5-18
Anti-lock brake system (ABS) ..................................5-21
Emergency stop signal (ESS) ....................................5-28
Good braking practices ..............................................5-29
Hill-start assist control (HAC)...................................5-27
Parking brake .............................................................5-19
Power brakes..............................................................5-18
Vehicle dynamic control (VDC) ................................5-24
Brake/Clutch fluid ........................................................7-27
Bulb wattage ...................................................................8-4
Cargo bed (for van) ....................................................3-129
Caring for disc ................................................................4-5
CD Player (For RDS Model)........................................4-13
CD Player .....................................................................4-16
Ceiling ventilator ........................................................3-122
Climate control air filter ...............................................7-33
Climate control system ...............................................3-110
Checking the amount of air conditioner refrigerant and compressor lubricant.......................................3-120
Climate control air filter ..........................................3-119
Fuel-fired heater .......................................................3-119
Heating and air conditioning....................................3-111
Index
A
C
B

I-3
Rear heating and air conditioning............................3-116
System operation......................................................3-117
Cruise control system ...................................................5-30
Declaration of conformity ............................................8-12
Defroster .....................................................................3-109
Digital tachograph ........................................................3-80
Dimensions .....................................................................8-2
Door lock ......................................................................3-11 Deadlocks...................................................................3-14
Operating door locks from inside the vehicle ...........3-12
Operating door locks from outside the vehicle .........3-11
Speed sensing door lock system ................................3-14
Economical operation ...................................................5-42 Electrical step.............................................................3-17
Electrical step warning alarm ....................................3-19
Operation and obstacle detection...............................3-19
Regular cleaning ........................................................3-21
Emergency commodity .................................................6-27 Fire extinguisher ........................................................6-27
First aid kit .................................................................6-27
Tire pressure gauge ....................................................6-28
Triangle reflector .......................................................6-28
Emergency exit .............................................................6-26 Emergency starting .........................................................6-4
Emission control system ...............................................7-87
Crankcase emission control system ...........................7-87
Evaporative emission control system ........................7-87
Exhaust emission control system...............................7-88
Engine compartment .............................................1-10, 7-3
Engine coolant ..............................................................7-24 Changing the coolant .................................................7-26
Checking the coolant level ........................................7-24
Engine number ..............................................................8-11
Engine oil......................................................................7-22 Changing the engine oil and filter .............................7-23
Checking the engine oil level ....................................7-22
Engine .............................................................................8-3
Explanation of scheduled maintenance items ..............7-19
Exterior overview (I) .....................................................1-2
Exterior overview (II) .....................................................1-3
Exterior overview (III) ...................................................1-4
Exterior overview (IV) ...................................................1-5
Exterior overview (V).....................................................1-6
Exterior overview (VI) ...................................................1-7
Fuel filler lid .................................................................3-32
Fuel filter (For diesel)...................................................7-30 Draining water from fuel filter ..................................7-30
Fuel filter cartridge replacement................................7-30
I
Index
D
E
F

I-8Trailer brakes ............................................................5-54
Trip computer ..............................................................3-60 Driving distance/average vehicle speed/elapsed time ............................................................3-62
Driving Information ...................................................3-66
Fuel economy.............................................................3-63
Overview....................................................................3-60
Total AUTO STOP Hour ...........................................3-66
Trip modes .................................................................3-61
Urea solution filler lid ...............................................3-34
Urea Solution Gauge .................................................3-65
Urea solution filler lid ..................................................3-34
Vehicle certification label .............................................8-10
Vehicle identification number (VIN)............................8-10
Vehicle weight ..............................................................5-62 Warning and indicator lights ........................................3-66
Washer fluid ..................................................................7-29
Windows .......................................................................3-26
Power windows..........................................................3-27
Rear seat windows .....................................................3-29
Windshield defrosting and defogging ........................3-121
Winter driving...............................................................5-48
Wiper blades .................................................................7-34
Wipers and washers ....................................................3-102 Windshield washers .................................................3-105
Windshield wiper/washer.........................................3-102
Windshield wipers ......................................................3-102
Index
V
W
U