engine HYUNDAI I10 2009 Service Manual

495
Features of your vehicle
CAUTION IN USING
USB DEVICE
To use an external USB device, make sure the device is not con-nected when starting up the vehi-cle. Connect the device afterstarting up.
If you start the engine when the USB device is connected, it maydamage the USB device. (USBflashdrives are very sensitive to
electric shock.)
If the engine is started up or turned off while the external USBdevice is connected, the externalUSB device may not work.
It may not play inauthentic MP3 or WMA files.
1) It can only play MP3 files with the compression rate between8Kbps~320Kbps.
2) It can only play WMA music files with the compression ratebetween 8Kbps~320Kbps.
Take precautions for static elec- tricity when connecting or dis-connecting the external USB
device.
(Continued)
(Continued) An encrypted MP3 PLAYER is not recognizable.
Depending on the condition of the external USB device, the con-
nected external USB device can be unrecognizable.
When the formatted byte/sector setting of External USB device isnot either 512BYTE or 2048BYTE,
then the device will not be recog- nized.
Use only a USB device formatted to FAT 12/16/32.
USB devices without USB I/F authentication may not be recog-nizable.
Make sure the USB connection terminal does not come in con-tact with the human body or other
objects.
If you repeatedly connect or dis- connect the USB device in a shortperiod of time, it may break thedevice.
You may hear a strange noise when connecting or disconnect-ing a USB device.
(Continued)(Continued) If you disconnect the external USB device during playback inUSB mode, the external USBdevice can be damaged or may
malfunction. Therefore, discon-nect the external USB device when the audio is turned off or in
another mode. (e.g, Radio or CD)
Depending on the type and capacity of the external USBdevice or the type of the filesstored in the device, there is a dif-
ference in the time taken forrecognition of the device.
Do not use the USB device for purposes other than playingmusic files.
Use of USB accessories such as rechargers or heaters using USBI/F may lower performance orcause trouble.
If you use devices such as a USB hub purchased separately, thevehicle’s audio system may not recognize the USB device. In thatcase, connect the USB device
directly to the multimedia termi- nal of the vehicle.
(Continued)

5
Before driving ....................................................... 5-3
Key positions ......................................................... 5-4
Starting the engine ................................................ 5-5
ISG (Idle Stop And Go) ..........................................5-6
Manual transaxle .................................................. 5-9
Automatic transaxle ........................................... 5-12
Brake system ....................................................... 5-18
Economical operation ......................................... 5-28
Special driving conditions .................................. 5-30
Winter driving ..................................................... 5-34
Trailer towing ...................................................... 5-38
Vehicle weight ..................................................... 5-46
Driving your vehicle

Driving your vehicle
2
5
E010000AEN
WARNING - ENGINE EXHAUST CAN BE DANGEROUS!
Engine exhaust fumes can be extremely dangerous. If, at any time, you smell exhaust fumes inside the vehicle, open the win-
dows immediately.
• Do not inhale exhaust fumes. Exhaust fumes contain carbon monoxide, a colorless, odorless gas that can cause unconsciousness and death by asphyxia- tion.
The exhaust system should be checked whenever the vehicle is raised to change the oil or for any other purpose. If you hear
a change in the sound of the exhaust or if you drive over something that strikes the underneath side of the car, have the
exhaust system checked as soon as possible by an authorized HYUNDAI dealer.
Letting the engine idle in your garage, even with the garage door open, is a hazardous practice. Never run the engine in your
garage any longer than it takes to start the engine and back the car out.
If it is necessary to idle the engine for a prolonged period with people inside the car, be sure to do so only in an open area
with the air intake set at "Fresh" and fan operating at one of the higher speeds so fresh air is drawn into the interior.
If you must drive with the tailgate open because you are carrying objects that make this necessary:
1. Close all windows.
2. Open side vents.
3. Set the air intake control at "Fresh", the air flow control at "Floor" or "Face" and the fan at one of the higher speeds.
To assure proper operation of the ventilation system, be sure the ventilation air intakes located just in front of the windshie ld are
kept clear of snow, ice, leaves or other obstructions.

53
Driving your vehicle
E020100AUN
Before entering vehicle
• Be sure that all windows, outside mir-ror(s), and outside lights are clean.
Check the condition of the tires.
Check under the vehicle for any sign of leaks.
Be sure there are no obstacles behind you if you intend to back up.
E020200AUN
Necessary inspections
Fluid levels, such as engine oil, engine
coolant, brake fluid, and washer fluid
should be checked on a regular basis,
with the exact interval depending on the
fluid. Further details are provided in sec-
tion 7, “Maintenance”. E020300BUN
Before starting
Close and lock all doors.
Position the seat so that all controls are
easily reached.
Adjust the inside and outside rearview mirrors.
Be sure that all lights work.
Check all gauges.
Check the operation of warning lights when the ignition switch is turned to the ON position.
Release the parking brake and make sure the brake warning light goes out.
For safe operation, be sure you are famil-
iar with your vehicle and its equipment.
BEFORE DRIVING
WARNING
All passengers must be properly
belted whenever the vehicle is mov-
ing. Refer to “Seat belts” in section
3 for more information on their
proper use.
WARNING
Always check the surrounding
areas near your vehicle for people,
especially children, before putting a
car into D (Drive) or R (Reverse).
WARNING - Driving under
the influence of alcohol or drugs
Drinking and driving is dangerous.
Drunk driving is the number one
contributor to the highway death
toll each year. Even a small amount
of alcohol will affect your reflexes,
perceptions and judgment. Drivingwhile under the influence of drugs
is as dangerous or more dangerousthan driving drunk.
You are much more likely to have a
serious accident if you drink or
take drugs and drive.
If you are drinking or taking drugs,
don’t drive. Do not ride with a driv-er who has been drinking or taking
drugs. Choose a designated driveror call a cab.
WARNING
When you intend to park or stop the
vehicle with the engine on, be care-ful not to depress the accelerator
pedal for a long period of time. It
may overheat the engine or exhaust
system and cause fire.

Driving your vehicle
4
5
Ignition switch position
E030201AUN
LOCK
The steering wheel locks to protect
against theft. The ignition key can be
removed only in the LOCK position.
When turning the ignition switch to the
LOCK position, push the key inward at
the ACC position and turn the key towardthe LOCK position. E030202BUN
ACC (Accessory)
The steering wheel is unlocked and elec-
trical accessories are operative.
✽✽
NOTICE
If difficulty is experienced turning the
ignition switch to the ACC position, turn
the key while turning the steering wheel
right and left to release the tension.
E030203AUN
ON
The warning lights can be checked
before the engine is started. This is the
normal running position after the engine
is started.
Do not leave the ignition switch ON if the engine is not running to prevent battery
discharge.
E030204AUN
START
Turn the ignition switch to the START
position to start the engine. The engine
will crank until you release the key; then
it returns to the ON position. The brake
warning lamp can be checked in thisposition.
E030205APA
KEY POSITIONS
OPA057001WARNING -
Ignition
switch
Never turn the ignition switch to LOCK or ACC while the vehicle is
moving. This would result in loss
of directional control and braking
function, which could cause anaccident.
The anti-theft steering column lock is not a substitute for the parking
brake. Before leaving the driver’s
seat, always make sure the shift
lever is engaged in 1 st
gear for
manual transaxle or P (Park) for
automatic transaxle, set the park-
ing brake fully and shut the engine
off. Unexpected and sudden vehi-
cle movement may occur if theseprecautions are not taken.
(Continued)

55
Driving your vehicle
E040000AUN-EU
E040100AUN
1. Make sure the parking brake isapplied.
2. Manual Transaxle - Depress the
clutch pedal fully and shift the
transaxle into Neutral. Keep the clutch
pedal and brake pedal depressed
while turning the ignition switch to the
start position.
Automatic Transaxle - Place the
transaxle shift lever in P (Park).
Depress the brake pedal fully.
You can also start the engine when
the shift lever is in the N (Neutral) position.
3. Turn the ignition switch to START and hold it there until the engine starts (a
maximum of 10 seconds), then
release the key. 4. In extremely cold weather (below
-18°C / 0°F) or after the vehicle has
not been operated for several days, let
the engine warm up without depress-
ing the accelerator.
Whether the engine is cold or warm, it
should be started without depressing
the accelerator.
(Continued)
Never reach for the ignition switch, or any other controls through the
steering wheel while the vehicle is
in motion. The presence of yourhand or arm in this area could
cause a loss of vehicle control, an
accident and serious bodily injuryor death.
Do not place any movable objects around the driver’s seat as they
may move while driving, interferewith the driver and lead to an acci-dent.
STARTING THE ENGINE
WARNING
Always wear appropriate shoes
when operating your vehicle.
Unsuitable shoes (high heels, ski
boots,etc.) may interfere with yourability to use the brake and acceler-ator pedal.
CAUTION
If the engine stalls while you are in motion, do not attempt to move theshift lever to the P (Park) position. If traffic and road conditions permit,
you may put the shift lever in the N (Neutral) position while the vehicleis still moving and turn the ignition switch to the START position in an
attempt to restart the engine.
CAUTION
Do not engage the starter for morethan 10 seconds. If the engine stalls or fails to start, wait 5 to 10 seconds
before re-engaging the starter. Improper use of the starter maydamage it.

Driving your vehicle
6
5
Your vehicle may be equipped with the ISG system, which reduces fuel con-
sumption by automatically shutting down
the engine, when the vehicle is at astandstill.
(For example : red light, stop sign and
traffic jam)
The engine starts automatically as soon
as the starting conditions are met.
✽✽
NOTICE
When the engine automatically starts by
the ISG system, some warning lights
(ABS, ESP, ESP OFF or Parking brake
warning light) may turn on for a few
seconds.
This happens because of low battery
voltage. It does not mean the system is
malfunctioning.
ISG (Idle Stop and Go) Operation
The ISG system is ON whenever the igni-
tion switch is turned on.
The engine will enter the idle stop (AUTO
STOP) mode automatically when all ofthe essential conditions are met. The gear is not engaged & clutch not
pressed
The vehicle speed should be over 10km/h at least once after key starting
or idle starting.
The vehicle speed should be below 5km/h
The outside temperature is between 2°C to 35°C
The engine coolant temperature is not too low
Battery charge status is adequately high
The driver's seat belt is fastened
The driver's door and hood are closed.
It could be different up to the vehicle con- dition.
ISG (IDLE STOP AND GO) SYSTEM (IF EQUIPPED)
OPA050020

57
Driving your vehicle
When the engine automatically stops,
the "AUTO STOP" indicator on the clus-
ter panel will illuminate.
After you press the clutch pedal, the
engine will start automatically. The
"AUTO STOP" indicator on the cluster
panel will turn off. You can continue driv-ing.
ISG auto-starting
Before and after the engine enters the
idle stop mode, the ISG system will auto-
matically check all the necessary items
such as the safety of the vehicle and pas-
senger comfort.
The engine will start automatically with-
out the driver's action if any of the follow-ing occurs:
If the brake vacuum pressure is low
If the fan speed of the manual climatecontrol system is set above the 3rd position when the air conditioning is on
If the fan speed of the automatic cli- mate control system is set above the6th position when the air conditioningis on
When a certain amount of time has passed with the climate control systemon
When the defroster is ON
When the battery charge status is low
If the vehicle speed is over 5 km/h by rolling down a hill
It could be different up to the vehicle con-dition.
When the automatic starting occurs, the
"AUTO STOP" indicator on the cluster
will blink for 5 seconds. ISG (Idle Stop and Go) system
deactivation
If you desire to deactivate the ISG sys-
tem, you can do it temporarily by press-
ing the ISG OFF button. After pressing
the ISG OFF button, the button light will
illuminate. The ISG system will activate
by pressing the ISG OFF button again
and the button light will turn off.
OPA050022OPA050021

Driving your vehicle
8
5
✽✽
NOTICE
 When the ISG related sensors or sys- tem error occurs, the ISG OFF button
light will illuminate. If the button light
is not turned off by pressing the ISG
OFF button again or if the ISG system
continuously does not work correctly,
please contact an authorized
HYUNDAI dealer as soon as possible.
 Also, if the battery charging status is
low, the ISG OFF button light will
illuminate. When the button light
comes on, it may stop illuminating
after driving your vehicle at approxi-
mately 80 km/h for a maximum of two
hours and setting the fan speed con-
trol knob below the 2nd position. If
the button light continues to be illumi-
nated in spite of the procedure, please
contact an authorized HYUNDAI
dealer as soon as possible.WARNING
When the engine is in Idle Stop
mode, it's possible to restart theengine without the driver taking
any action.
Before leaving the car or doing any-
thing in the engine room area, stop
the engine by turning the ignition
key to the LOCK position or remov-ing it.

59
Driving your vehicle
E050000AUNE050100BPA
Manual transaxle operation
The manual transaxle has 5 forward
gears.
This shift pattern is imprinted on the shift
knob. The transaxle is fully synchronized
in all forward gears so shifting to either a
higher or a lower gear is easily accom-plished.
Press the clutch pedal down fully while
shifting, then release it slowly.
The gearshift lever must be returned to
the neutral position before shifting into R
(Reverse).
The ring (1) located immediately below
the shift knob must be pulled upward
while moving the shift lever to the R posi-
tion. (Type B)
Make sure the vehicle is completely
stopped before shifting into R (Reverse).
Never operate the engine with thetachometer (rpm) in the red zone.
MANUAL TRANSAXLE (IF EQUIPPED)
The shift lever can be moved without pulling
the ring (1).
The ring (1) must be pulled up while moving
the shift lever.
CAUTION
When downshifting from fifthgear to fourth gear, caution
should be taken not to inadver- tently press the gear shift leversideways in such a manner thatsecond gear is engaged. Such a
drastic downshift may cause theengine speed to increase to the point that the tachometer will
enter the red-zone. Such over- revving of the engine may possi-bly cause engine damage.
Do not downshift more than 2 gears or downshift the gear when
the engine is running at highspeed (5,000 RPM or higher). Such a downshifting may damagethe engine.
OPA057008
OPA057002
Type A
Type B