radiator HYUNDAI I20 2020 User Guide

10-9
10
While operating your vehicle:
• Note any changes in the sound of the
exhaust or any smell of exhaust fumes
in the vehicle.
• Check for vibrations in the steering
wheel. Notice any increased steering
effort or looseness in the steering
wheel, or change in its straight-ahead
position.
• Notice if your vehicle constantly turns
slightly or “pulls” to one side when
traveling on smooth, level road.
• When stopping, listen and check for
unusual sounds, pulling to one side,
increased brake pedal travel or “hard-
to-push” brake pedal.
• If any slipping or changes in the
operation of your transmission occurs,
check the transmission fluid level.
• Check the parking brake.
• Check for fluid leaks under your
vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:
• Check the coolant level in the engine
coolant reservoir.
• Check the operation of all exterior
lights, including the stoplights, turn
signals and hazard warning flashers.
• Check the inflation pressures of all
tires including the spare for tires that
are worn, show uneven wear, or are
damaged.
• Check for loose wheel lug nuts.
At least twice a year
(i.e., every Spring and Fall):
• Check the radiator, heater and air
conditioning hoses for leaks or
damage.
• Check the windshield washer spray
and wiper operation. Clean wiper
blades with clean cloth dampened
with washer fluid.
• Check the headlight alignment.
• Check the muffler, exhaust pipes,
shields and clamps.
• Check the lap/shoulder belts for wear
and function.
At least once a year:
• Clean the body and door drain holes.
• Lubricate the door hinges and checks,
and hood hinges.
• Lubricate the door and hood locks and
latches.
• Lubricate the door rubber
weatherstrips.
• Check the air conditioning system.
• Inspect and lubricate Automated
manual transmission linkage and
controls.
• Clean the battery and terminals.
• Check the brake/clutch fluid level.

10-25
10
Vacuum crankcase ventilation
hoses (if equipped)
Inspect the surface of hoses for
evidence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterioration.
Particular attention should be paid to
examine those hose surfaces nearest to
high heat sources, such as the exhaust
manifold.
Inspect the hose routing to assure that
the hoses do not come in contact with
any heat source, sharp edges or moving
component which might cause heat
damage or mechanical wear. Inspect
all hose connections, such as clamps
and couplings, to make sure they are
secure, and that no leaks are present.
Hoses should be replaced immediately if
there is any evidence of deterioration or
damage.
Air cleaner filter
We recommend that the air cleaner filter
be replaced by an authorized HYUNDAI
dealer.
Spark plugs
Make sure to install new spark plugs of
the correct heat range.
WARNING
Do not disconnect and inspect spark
plugs when the engine is hot. You may
burn yourself.
Valve clearance (For 1.0 T-GDi)
Inspect for excessive valve noise and/or
engine vibration and adjust if necessary.
We recommend that the system be
serviced by an authorized HYUNDAI
dealer.
Cooling system
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
Coolant
The coolant should be changed at the
intervals specified in the maintenance
schedule.
Manual transmission fluid
(if equipped)
Inspect the manual transmission fluid
according to the maintenance schedule.
Automated manual transmission
fluid (if equipped)
Inspect the Automated manual
transmission fluid according to the
maintenance schedule.

10-29
10
WARNING
Radiator hose
Be very careful not to touch the
radiator hose when checking or adding
the engine oil as it may be hot enough
to burn you.
CAUTION
• Do not overfill the engine oil. It may
damage the engine.
• Do not spill engine oil, when adding
or changing engine oil. If you drop
the engine oil on the engine room,
wipe it off immediately.
• When you wipe the oil level gauge,
you should wipe it with a clean cloth.
When mixed with debris, it can cause
engine damage.
• Oil consumption may increase while
you break in a new vehicle and it will
be stabilized after driving 6,000 km.
• The engine oil consumption can be
affected by driving habits, climate
conditions, traffic conditions,
oil quality, etc. Therefore, it is
recommended that you inspect the
engine oil level regularly and refill it if
necessary.
• The engine oil change interval is
set for the purpose of preventing
oil deterioration, and is not related
the amount of oil consumption; so,
check and refill the amount of the oil
regularly.
Checking the engine oil level
(Diesel Engine)
OBI3090006OBI3090006
FigureRequired action
Range (A)Recommend to contact
an authorized HYUNDAI
dealer.
Range (B)Do not refill engine oil.
Range (C)You may add engine oil
as long as the oil level
does not go above the C
range.
Range (D)You must add oil and
make sure that the oil
level is in the C Range.
1. Be sure the vehicle is on level ground.
2. Start the engine and allow it to reach
normal operating temperature.
3. Turn the engine off and wait for a few
minutes (about 5 minutes) for the oil
to return to the oil pan.
4. Pull the dipstick out, wipe it clean, and
re-insert it fully.
5. Pull the dipstick out again and check
the level.
6. The level should be in the C range. If
the level is in the D range, add enough
engine oil to bring the level up to the
C range.

10-30
Maintenance
OBI3090007OBI3090007
If it is near or at L, add enough oil to
bring the level to F. Do not overfill.
Use only the specified engine oil.
• If exceeding the maintenance
schedule for replacement of engine
oil, the engine oil performance
may deteriorate and the engine
condition may be affected. Therefore,
the replacement cycle should be
observed.
• If not using the recommended oil,
replace it according to the severe
usage maintenance conditions.
(Refer to “Recommended lubricants
and capacities” in chapter 2.)
WARNING
Radiator hose
Be very careful not to touch the
radiator hose when checking or adding
engine oil as it may be hot enough to
burn you.
CAUTION
• Do not spill engine oil, when adding
or changing engine oil. If you drop
the engine oil on the engine room,
wipe it off immediately.
• When you wipe the oil level gauge,
you should wipe it with a clean cloth.
When mixed with debris, it can cause
engine damage.

10-33
10
OBI3090009OBI3090009
„„Petrol Engine (1.0 T-GDi)Petrol Engine (1.0 T-GDi)
OBC3090006OBC3090006
„„Petrol Engine (Smartstream G1.2)Petrol Engine (Smartstream G1.2)
WARNING
Removing radiator cap
• Never attempt to remove the radiator
cap while the engine is operating or
hot. Doing so might lead to cooling
system and engine damage and could
result in serious personal injury from
escaping hot coolant or steam.• Turn the engine off and wait until it
cools down. Use extreme care when
removing the radiator cap. Wrap
a thick towel around it, and turn it
counterclockwise slowly to the first
stop. Step back while the pressure
is released from the cooling system.
When you are sure all the pressure
has been released, press down on the
cap, using a thick towel, and continue
turning counterclockwise to remove
it.
• Even if the engine is not operating,
do not remove the radiator cap
or the drain plug while the engine
and radiator are hot. Hot coolant
and steam may still blow out under
pressure, causing serious injury.
WARNING
The electric motor (cooling
fan) is controlled by engine
coolant temperature,
refrigerant pressure and
vehicle speed. It may
sometimes operate even when the
engine is not running. Use extreme
caution when working near the blades
of the cooling fan so that you are not
injured by a rotating fan blades. As the
engine coolant temperature decreases,
the electric motor will automatically
shut off. This is a normal condition.

10-34
Maintenance
Recommended engine coolant
• Use only soft (distilled) water in the
coolant mixture.
• The engine in your vehicle has
aluminum engine parts and must be
protected by an ethylene-glycol-based
coolant to prevent corrosion and
freezing.
• DO NOT USE alcohol or methanol
coolant or mix them with the specified
coolant.
• Do not use a solution that contains
more than 60% antifreeze or less than
35% antifreeze, which would reduce
the effectiveness of the solution.
For mixture percentage, refer to the
following table.
Ambient
TemperatureMixture Percentage
(volume)
Antifreeze Water
-15°C (5°F)35 65
-25°C (-13°F)40 60
-35°C (-31°F) 50 50
-45°C (-49°F) 60 40

WARNING
Radiator cap
Do not remove the radiator
cap when the engine and
radiator are hot. Scalding
hot coolant and steam
may blow out under pressure causing
serious injury.
Changing the coolant
We recommend that the coolant be
replaced by an authorized HYUNDAI
dealer.
NOTICE
Put a thick cloth or fabric around the
radiator cap before refilling the coolant
in order to prevent the coolant from
overflowing into engine parts such as
the alternator.
WARNING
Coolant
• Do not use radiator coolant or
antifreeze in the washer fluid
reservoir.
• Radiator coolant can severely
obscure visibility when sprayed on
the windshield and may cause loss
of vehicle control or damage to paint
and body trim.

10-38
Maintenance
Checking the washer fluid level
OBI3090038OBI3090038
Check the fluid level in the washer fluid
reservoir and add fluid if necessary. Plain
water may be used if washer fluid is not
available.
However, use washer solvent with
antifreeze characteristics in cold
climates to prevent freezing.
WARNING
Coolant
• Do not use radiator coolant or
antifreeze in the washer fluid
reservoir.
• Radiator coolant can severely
obscure visibility when sprayed on
the windshield and may cause loss
of vehicle control or damage to the
paint and body trim.
• Windshield washer fluid agents
contain some amounts of alcohol
and can be flammable under certain
circumstances. Do not allow sparks
or flame come in contact with the
washer fluid or the washer fluid
reservoir. Damage to the vehicle or
occupants could occur.
• Windshield washer fluid is poisonous
to humans and animals. Do not drink
and avoid coming in contact with
the windshield washer fluid. Serious
injury or death could occur.
WASHER FLUID