maintenance HYUNDAI I20 2020 Owner's Manual

10-4
Maintenance
1. Engine coolant reservoir
2. Engine oil filler cap
3. Brake/clutch* fluid reservoir
4. Air cleaner
5. Fuse box 6. Battery
7. Windshield washer fluid reservoir
8. Radiator cap
9. Engine oil dipstick
ENGINE COMPARTMENT
The actual engine room in the vehicle may differ from the illustration.
OBI3090001/OBC3090003ROBI3090001/OBC3090003R
„„Petrol Engine (Kappa 1.0 T-GDI)Petrol Engine (Kappa 1.0 T-GDI)
„„Petrol Engine (Smartstream G1.2)Petrol Engine (Smartstream G1.2)

10-6
Maintenance
You should exercise the utmost care
to prevent damage to your vehicle and
injury to yourself whenever performing
any maintenance or inspection
procedures. Inadequate, incomplete
or insufficient servicing may result in
operational problems with your vehicle
that could lead to vehicle damage, an
accident, or personal injury.
Owner’s responsibility
i Information
Maintenance Service and Record
Retention are the owner’s responsibility.
We recommend in general that you have
your vehicle serviced by an authorized
HYUNDAI dealer.
You should retain documents that show
proper maintenance has been performed
on your vehicle in accordance with
the scheduled maintenance service
charts shown on the following pages.
You need this information to establish
your compliance with the servicing
and maintenance requirements of your
vehicle warranties.
Detailed warranty information is
provided in your Service Passport.
Repairs and adjustments required as
a result of improper maintenance or a
lack of required maintenance are not
covered when your vehicle is covered by
warranty.
Owner maintenance
precautions
Improper or incomplete service may
result in problems. This chapter gives
instructions only for the maintenance
items that are easy to perform.
i Information
Improper owner maintenance during the
warranty period may affect warranty
coverage. For details, read the separate
Service Passport provided with the
vehicle. If you’re unsure about any
servicing or maintenance procedure, we
recommend that the system be serviced by
an authorized HYUNDAI dealer.
WARNING
Maintenance work
• Performing maintenance work on a
vehicle can be dangerous. You can
be seriously injured while performing
some maintenance procedures.
If you lack sufficient knowledge
and experience or the proper tools
and equipment to do the work, we
recommend that the system be
serviced by an authorized HYUNDAI
dealer.
• Working under the hood with the
engine running is dangerous. It
becomes even more dangerous when
you wear jewelry or loose clothing.
These can become entangled in
moving parts and result in injury.
Therefore, if you must run the engine
while working under the hood, make
certain that you remove all jewelry
(especially rings, bracelets, watches,
and necklaces) and all neckties,
scarves, and similar loose clothing
before getting near the engine or
cooling fans.
MAINTENANCE SERVICES

10-8
Maintenance
The following lists are vehicle checks
and inspections that should be
performed at the frequencies indicated
to help ensure safe, dependable
operation of your vehicle.
Any adverse conditions should be
brought to the attention of your dealer
as soon as possible.
These Owner Maintenance Checks are
generally not covered by warranties and
you may be charged for labor, parts and
lubricants used.
WARNING
Diesel Engine
Never manipulate or modify the
injection system while running the
diesel engine or within 30 seconds
after turning OFF the diesel engine. The
high-pressure pump, high-pressure
pipes, rail, and injectors are still subject
to high pressure immediately after
stopping the diesel engine.
When the fuel leakage vents out, it
may cause serious body injury. Any
people, who are implanted with the
artificial cardiac pacemaker, should
remain away from the ECU or the
wiring harness by at least 30 cm,
while running the diesel engine. The
high currents of the electronic engine
control system produce a considerable
amount of magnetic fields.
Owner maintenance schedule
When you stop for fuel:
• Check the engine oil level.
• Check the coolant level in coolant
reservoir.
• Check the windshield washer fluid
level.
• Look for low or under-inflated tires.
• Check the radiator and condenser.
Check if the front of the radiator and
condenser are clean and not blocked
with leaves, dirt or insects etc.
If any of the above parts are extremely
dirty or you are not sure of their
condition, we recommend that you
contact an authorized HYUNDAI
dealer.
WARNING
Be careful when checking your engine
coolant level when the engine is hot.
Scalding hot coolant and steam may
blow out under pressure. This could
cause burns or other serious injury.
OWNER MAINTENANCE

10-10
Maintenance
Follow Normal Maintenance Schedule if the vehicle is usually operated where none of
the following conditions apply.
If any of the following conditions apply, you must follow the Maintenance Under
Severe Usage Conditions.
• Repeated driving short distance of less than 8 km (5 miles) in normal temperature
or less than 16 km(10 miles) in freezing temperature
• Extensive engine idling or low speed driving for long distances
• Driving on rough, dusty, muddy, unpaved, graveled or salt-spread roads
• Driving in areas using salt or other corrosive materials or in very cold weather
• Driving in the condition of inflowing sand or dust into engine
• Driving in heavy traffic area
• Driving on uphill, downhill, or mountain road repeatedly
• Using for towing or camping, and driving with loading on the roof
• Driving as a patrol car, taxi, other commercial use of vehicle towing
• Frequently driving under high speed or rapid acceleration
• Frequently driving in stop-and-go condition
• Engine oil usage which is not recommended (Mineral type, Semi-synthetic, Lower
grade spec, etc.)
If your vehicle is operated under the above conditions, you should inspect, replace
or refill more frequently than the following Normal Maintenance Schedule. After the
periods or distance shown in the chart, continue to follow the prescribed maintenance
intervals.
SCHEDULED MAINTENANCE SERVICE

10-12
Maintenance
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Kmsx1,000
1.51020304050607080
Months
2 1224364860728496
Years
- 12345678
ENGINE BAY
Engine oil & filter *
1 *2 *3
I RRRRRRRR
Drive beltAt first, Inspect 90,000km or 72 months after that,
Inspect every 30,000km or 24 month
Air cleaner filter 1.0 T-GDI C C R C R C R C C
S
martstream G1.2
CCCRCCRCC
Battery condition & specific gravity IIIIIIIII
Spark Plugs *
10
1.0 T-GDI Replace at every 70,000 kmsSmartstream G1.2
Replace at every 150,000 kms
Valve clearance *
4
Inspect at every 90,000 kms or 108 months
Vaccum Hose - - - I - - I - I
Idler / damper pulley/Adj. Bolt Inspect when replacing the drive belt or timing belt/chain
Brake/Clutch fluid Replace @ every 40,000 kms or 3 years
Engine Coolant (topup & specify gravity) *
5
Inspect at every service;
Replace first at 100,000 Km or 60 months ; then at every 30,000 Km or 24 months
Manual transaxle fluid *
6
------ I --
Dual Clutch transaxle fluid (if equipped)*
6
------ I --
MT system actuator fluid (if equipped) *
6
-R-R R-R
Intelligent Var. transaxle fluid (if equipped)*
6
-- -- I ---
I : Inspect and if necessary adjust,top-up, clean or replaceC : Clean and Replace if necessary R : Replace
NORMAL MAINTENANCE SCHEDULE - PETROL ENGINE (CONT.)

10-13
10
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Kmsx1,000
1.51020304050607080
Months
2 1224364860728496
Years
- 12345678
VEHICLE ON FLOOR
Wiper (wiper blade , washer fluid) I IIIIIIII
Brake/Clutch (Pedal free play/Pipes/Hoses/
Connectors)IIIIIIIII
Fuel filler cap -IIIIIIII
Climate control air filter I C R C R C R C R
Check AC system (refrigerant/Compressor) I IIIIIIII
Cooling system (water pump,hoses) & leakage I I IIIIIII
VEHICLE ON LIFT
Steering gear rack, linkage and bootsIIIIIIIII
Exhaust systemIIIIIIII
Fuel filter*8-----R---
Fuel tank air filter Not Applicable
Front & rear suspension (linkages & ball joints)------
I-I
I : Inspect and if necessary adjust,top-up, clean or replace
R : ReplaceC : Clean and Replace if necessaryNORMAL MAINTENANCE SCHEDULE - PETROL ENGINE (CONT.)

10-14
Maintenance
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Kmsx1,000
1.51020304050607080
Months
2 1224364860728496
Years
- 12345678
Tyre Pressure,condition & rotation - I,TR I,TR I,TR I,TR I,TR I,TR I,TR I,TR
Fuel lines, hoses and connections IIIIIIII
iMT system clutch tube and line - I IIIIIII
Driveshafts & bootsIIIIIIIII
Fluid leakages IIIIIIIII
Front and rear wheel bearings & bushes Inspect if reqd.
Parking brake (disc/drum ,shoe & operation) - CCCCCCCC
Wheel Alignment & Balancing - Inspect if reqd.
FINAL CHECKS
Bolt and nuts on chasis and body I I IIIIIII
Lubricate locks & hinges ILLLLLLLL
Check all electrical systems (Drive belts ,alterna-
tor)*
9
IIIIIIIII
Warning lights operation & GDS system check I IIIIIIII
Ext & int. lights, horn & gaugesIIIIIIIII
NORMAL MAINTENANCE SCHEDULE - PETROL ENGINE (CONT.)
I : Inspect and if necessary adjust,top-up, clean or replace
R : ReplaceC : Clean and Replace if necessary
TR : Tyre Rotation L : Lubricate

10-15
10
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Kmsx1,000
1.51020304050607080
Months
2 1224364860728496
Years
- 12345678
Power window / Sunroof operation (if equipped) I I IIIIIII
All seat belt operationIIIIIIIII
Road test - - - I - - - - INORMAL MAINTENANCE SCHEDULE - PETROL ENGINE (CONT.)I : Inspect and if necessary adjust,top-up, clean or replace
R : ReplaceC : Clean and Replace if necessary

10-16
Maintenance
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - PETROL ENGINEThe following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.I : Inspect and if necessary, adjust, correct, clean or replace R:Replace or change
Maintenance itemMaintenance
operationMaintenance intervalsDriving
condition
Engine oil and engine oil filter R1.0 T-GDi every 5,000km (3,000miles) or 6 months
A, B, C, D, E, F,
G, H, I, J , K, L
Smartstream
G1.2every 7,500km (5,000miles) or 6 months
Air cleaner filter R Replace more frequently depending on the condition C, E
Spark plugs R Replace more frequently depending on the condition B, H
Manual transmission fluid
(Intelligent manual transmission fluid)
(if equipped)R Every 120,000 km (80,000 miles)C, D, E, F, G,
H, I, J
Dual clutch transmission fluid
(if equipped)R Every 120,000 km (80,000miles)C, D, E, F, G,
H, I, J
Steering gear rack, linkage and boots I Inspect more frequently depending on the condition C, D, E, F, G

10-17
10
Maintenance itemMaintenance
operationMaintenance intervalsDriving
condition
Front suspension ball joints I Inspect more frequently depending on the condition C, D, E, F, G
Disc brakes and pads, calipers and rotors I Inspect more frequently depending on the condition C, D, E, G, H
Drum brakes and linings I Inspect more frequently depending on the condition C, D, E, G, H
Parking brake I Inspect more frequently depending on the condition C, D, G, H
Driveshaft and boots I Inspect more frequently depending on the conditionC, D, E, F, G,
H, I, J
Climate control air filter R Replace more frequently depending on the condition C, ESevere driving conditionsA : Repeated short distance driving
B : Extensive idling
C : Driving in dusty, rough roads
D : Driving in areas using salt or other corrosive materials or in very
cold weather
E : Driving in the condition of inflowing sand or dust into engineF : Driving in heavy traffic area
G : Driving in mountainous areas
H : Towing a trailer
I : Driving for patrol car, taxi, commercial car or vehicle towing
J : Driving with high speed and rapid accelation
K : Frequently driving in stop-and-go condition
L : Engine oil usage which is not recommended (Mineral type, Semi-
synthetic, Lower grade spec, etc.)