fuel HYUNDAI I20 2020 Service Manual

Engine compartment .................................................................................... 10-4
Maintenance services
................................................................................... 10-6
Owner’s responsibility ............................................................................................ 10-6
Owner maintenance precautions........................................................................... 10-6
Owner maintenance ..................................................................................... 10-8
Owner maintenance schedule ............................................................................... 10-8
Scheduled maintenance service ................................................................ 10-10
Normal maintenance schedule - petrol engine .................................................... 10-11
Maintenance under severe usage conditions - petrol engine
............................ 10-15
Normal maintenance schedule - diesel engine ....................................................10-17
Maintenance under severe usage conditions - diesel engine ............................10-20
Explanation of scheduled maintenance items ..........................................10-24
Engine oil
..................................................................................................... 10-26
Checking the engine oil level (Petrol Engine) .......................................................10-28
Checking the engine oil level (Diesel Engine) ......................................................10-29
Changing the engine oil and filter
......................................................................... 10-31
Engine coolant .............................................................................................10-32
Checking the coolant level .................................................................................... 10-32
Recommended engine coolant .............................................................................10-34
Changing the coolant
............................................................................................10-34
Brake/clutch fluid ........................................................................................10-35
Checking the brake/clutch fluid level ................................................................... 10-35
Intelligent Manual Transmission (iMT) System actuator fluid .................. 10-37
Checking the iMT system actuator fluid level ...................................................... 10-37
Washer fluid ................................................................................................ 10-38
Checking the washer fluid level ............................................................................10-38
Parking brake .............................................................................................. 10-39
Checking the parking brake ..................................................................................10-39
Fuel filter (for diesel) ................................................................................... 10-40
Draining water from fuel filter .............................................................................. 10-40
Fuel filter cartridge replacement
......................................................................... 10-40
Air cleaner .................................................................................................... 10-41
Filter replacement .................................................................................................. 10-41
Climate control air filter.............................................................................. 10-43
Filter inspection ..................................................................................................... 10-43
Filter replacement ................................................................................................. 10-43
10. Maintenance
10

10-5
10
1. Engine coolant reservoir
2. Engine oil filler cap
3. Brake/clutch* fluid reservoir
4. Air cleaner
5. Fuse box 6. Battery
7. Windshield washer fluid reservoir
8. Radiator cap
9. Engine oil dipstick
10. Fuel filter

„„(Diesel) 1.5 WGT(Diesel) 1.5 WGT
The actual engine room in the vehicle may differ from the illustration.
OBI3090002OBI3090002

10-7
10
WARNING
Do not leave gloves, rags or any other
combustible material in the engine
compartment. Doing so may cause a
heat-induced fire.
NOTICE
• Do not put heavy objects or apply
excessive force on top of the engine
cover (if equipped) or fuel related
parts.
• When you inspect the fuel system
(fuel lines and fuel injection devices),
we recommend that you contact an
authorized HYUNDAI dealer.
• Do not drive long time with the
engine cover (if equipped) removed.
• When checking the engine room, do
not go near fire. Fuel, washer fluid,
etc. are flammable oils that may
cause fire.
• Before touching the battery, ignition
cables and electrical wiring, you
should disconnect the battery “-”
terminal. You may get an electric
shock from the electric current.
• When you remove the interior trim
cover with a flat head (-) driver, be
careful not to damage the cover.
• Be careful when you replace and
clean bulbs to avoid burns or
electrical shock.

10-8
Maintenance
The following lists are vehicle checks
and inspections that should be
performed at the frequencies indicated
to help ensure safe, dependable
operation of your vehicle.
Any adverse conditions should be
brought to the attention of your dealer
as soon as possible.
These Owner Maintenance Checks are
generally not covered by warranties and
you may be charged for labor, parts and
lubricants used.
WARNING
Diesel Engine
Never manipulate or modify the
injection system while running the
diesel engine or within 30 seconds
after turning OFF the diesel engine. The
high-pressure pump, high-pressure
pipes, rail, and injectors are still subject
to high pressure immediately after
stopping the diesel engine.
When the fuel leakage vents out, it
may cause serious body injury. Any
people, who are implanted with the
artificial cardiac pacemaker, should
remain away from the ECU or the
wiring harness by at least 30 cm,
while running the diesel engine. The
high currents of the electronic engine
control system produce a considerable
amount of magnetic fields.
Owner maintenance schedule
When you stop for fuel:
• Check the engine oil level.
• Check the coolant level in coolant
reservoir.
• Check the windshield washer fluid
level.
• Look for low or under-inflated tires.
• Check the radiator and condenser.
Check if the front of the radiator and
condenser are clean and not blocked
with leaves, dirt or insects etc.
If any of the above parts are extremely
dirty or you are not sure of their
condition, we recommend that you
contact an authorized HYUNDAI
dealer.
WARNING
Be careful when checking your engine
coolant level when the engine is hot.
Scalding hot coolant and steam may
blow out under pressure. This could
cause burns or other serious injury.
OWNER MAINTENANCE

10-13
10
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Kmsx1,000
1.51020304050607080
Months
2 1224364860728496
Years
- 12345678
VEHICLE ON FLOOR
Wiper (wiper blade , washer fluid) I IIIIIIII
Brake/Clutch (Pedal free play/Pipes/Hoses/
Connectors)IIIIIIIII
Fuel filler cap -IIIIIIII
Climate control air filter I C R C R C R C R
Check AC system (refrigerant/Compressor) I IIIIIIII
Cooling system (water pump,hoses) & leakage I I IIIIIII
VEHICLE ON LIFT
Steering gear rack, linkage and bootsIIIIIIIII
Exhaust systemIIIIIIII
Fuel filter*8-----R---
Fuel tank air filter Not Applicable
Front & rear suspension (linkages & ball joints)------
I-I
I : Inspect and if necessary adjust,top-up, clean or replace
R : ReplaceC : Clean and Replace if necessaryNORMAL MAINTENANCE SCHEDULE - PETROL ENGINE (CONT.)

10-14
Maintenance
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Kmsx1,000
1.51020304050607080
Months
2 1224364860728496
Years
- 12345678
Tyre Pressure,condition & rotation - I,TR I,TR I,TR I,TR I,TR I,TR I,TR I,TR
Fuel lines, hoses and connections IIIIIIII
iMT system clutch tube and line - I IIIIIII
Driveshafts & bootsIIIIIIIII
Fluid leakages IIIIIIIII
Front and rear wheel bearings & bushes Inspect if reqd.
Parking brake (disc/drum ,shoe & operation) - CCCCCCCC
Wheel Alignment & Balancing - Inspect if reqd.
FINAL CHECKS
Bolt and nuts on chasis and body I I IIIIIII
Lubricate locks & hinges ILLLLLLLL
Check all electrical systems (Drive belts ,alterna-
tor)*
9
IIIIIIIII
Warning lights operation & GDS system check I IIIIIIII
Ext & int. lights, horn & gaugesIIIIIIIII
NORMAL MAINTENANCE SCHEDULE - PETROL ENGINE (CONT.)
I : Inspect and if necessary adjust,top-up, clean or replace
R : ReplaceC : Clean and Replace if necessary
TR : Tyre Rotation L : Lubricate

10-19
10
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Kmsx1,000
1.51020304050607080
Months
2 1224364860728496
Years
- 12345678
VEHICLE ON FLOOR
Wiper (wiper blade , washer fluid)IIIIIIIII
Brake/Clutch (Pedal free play/Pipes/Hoses/
Connectors)IIIIIIIII
Fuel filler cap - I IIIIIII
Climate control air filter I C R C R C R C R
Check AC system (refrigerant/Compressor)IIIIIIIII
Cooling system (water pump,hoses) & leakage IIIIIIIII
VEHICLE ON LIFT
Steering gear rack, linkage and boots I I IIIIIII
Exhaust system (leakages & damages)IIIIIIIII
Fuel filter*8IIIIIIIII
Fuel tank air filter (If equipped) - -R-R-R
-R
Front & rear suspension (linkages & ball joints)IIIIIIIII
I : Inspect and if necessary adjust,top-up, clean or replace
R : ReplaceC : Clean and Replace if necessary
NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE (CONT.)

10-20
Maintenance
NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE (CONT.)
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Kmsx1,000
1.51020304050607080
Months
2 1224364860728496
Years
- 12345678
Tyre Pressure,condition & rotation - I,TR I,TR I,TR I,TR I,TR I,TR I,TR I,TR
Fuel lines, hoses and connectionsIIIIIIIII
Driveshafts & bootsIIIIIIIII
Fluid leakages I IIIIIIII
Front and rear wheel bearings & bushes Inspect if reqd.
Parking brake (disc/drum ,shoe & operation) - C CCCCCCC
Wheel Alignment & Balancing - Inspect if reqd.
FINAL CHECKS
Bolt and nuts on chasis and body I I IIIIIII
Lubricate locks & hinges ILLLLLLLL
Check all electrical systems (Drive belts ,alterna-
tor)*
9
IIIIIIIII
Warning lights operation & GDS system check I IIIIIIII
Ext & int. lights, horn & gaugesIIIIIIIII
C : Clean and Replace if necessary
TR : Tyre Rotation L : Lubraicate I : Inspect and if necessary adjust,top-up, clean or replace
R : Replace

10-24
Maintenance
Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the car
is being driven in severe conditions,
more frequent oil and filter changes are
required.
Drive belts
Inspect all drive belts for evidence
of cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked
periodically for proper tension and
adjusted as necessary.
NOTICE
When you are inspecting the belt, place
the ignition switch in the LOCK/OFF or
ACC position.
Fuel filter
A clogged filter can limit the speed
at which the vehicle may be driven,
damage the emission system and cause
multiple issues such as hard starting.
If an excessive amount of foreign
matter accumulates in the fuel tank, the
filter may require replacement more
frequently.
After installing a new filter, run the
engine for several minutes, and check
for leaks at the connections.
We recommend that the fuel filter be
replaced by an authoized HYUNDAI
dealer.
Fuel lines, fuel hoses and
connections
Check the fuel lines, fuel hoses and
connections for leakage and damage.
We recommend that the fuel lines, fuel
hoses and connections be replaced by
an authoized HYUNDAI dealer.
WARNING
Diesel Engine
Never manipulate or modify the
injection system while running the
diesel engine or within 30 seconds
after turning OFF the diesel engine. The
high-pressure pump, high-pressure
pipes, rail, and injectors are still subject
to high pressure immediately after
stopping the diesel engine.
When the fuel leakage vents out, it
may cause serious body injury. Any
people, who are implanted with the
artificial cardiac pacemaker, should
remain away from the ECU or the
wiring harness by at least 30 cm,
while running the diesel engine. The
high currents of the electronic engine
control system produce a considerable
amount of magnetic fields.
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap should
be inspected at those intervals specified
in the maintenance schedule. Make sure
that a new vapor hose or fuel filler cap is
correctly replaced.
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS

10-40
Maintenance
Draining water from fuel filter
The fuel filter for diesel engine plays an
important role of separating water from
fuel and accumulating the water in its
bottom.
If water accumulates in the fuel filter,
the warning light comes on when the
ignition switch is in the ON position.
If this warning light turned
on, we recommend that the
system be serviced by an
authorized HYUNDAI dealer.
NOTICE
If the water accumulated in the fuel
filter is not drained at proper times,
damages to the major parts such as the
fuel system can be caused by water
permeation in the fuel filter.
Fuel filter cartridge replacement
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When replacing the fuel filter cartridge,
we recommend that you use parts
for replacement from an authorized
HYUNDAI dealer.
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