clutch HYUNDAI I20 2021 Owner's Manual

7-24
Driving your vehicle
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Transmission high temperature
• Under certain conditions, such as
repeated stop-and-go launches on
steep grades, sudden take off or
acceleration, or other harsh driving
conditions, the transmission clutch
temperatures will increase excessively.
• When the clutch is overheated, the
safe protection mode engages and the
gear position indicator on the cluster
blinks with a chime. At this time,
“Transmission temp. is high! Stop
safely” warning message will appear
on the LCD display and driving may
not be smooth.
• If this occurs, pull over to a safe
location, stop the vehicle with the
engine running, apply the brakes
and shift the vehicle to P (Park) with
engine on, and allow the transmission
to cool.
• If you ignore this warning, the driving
condition may become worse. You
may experience abrupt shifts, frequent
shifts, or jerkiness. To return to the
normal driving condition, stop the
vehicle and apply the foot brake or
shift into P (Park). Then allow the
transmission to cool for a few minutes
with engine on, before driving off.
• When possible, drive the vehicle
smoothly.
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Transmission overheated
• If the vehicle continues to be driven
and the clutch temperatures reach
the maximum temperature limit, the
“Trans Hot! Park with engine on”
warning will be displayed. When this
occurs the clutch is disabled until the
clutch cools to normal temperatures.
• The warning will display a time to wait
for the transmission to cool.

7-28
Driving your vehicle
Shift-lock system
For your safety, the dual clutch
transmission has a shift-lock system
which prevents shifting the transmission
from P (Park) into R (Reverse) unless the
brake pedal is depressed.
To shift the transmission from P (Park)
into R (Reverse):
1. Depress and hold the brake pedal.
2. Start the engine or place the ignition
switch in the ON position.
3. Move the shift lever.
Shift-lock release
If the shift lever cannot be moved from
the P (Park) position into R (Reverse)
position with the brake pedal depressed,
continue depressing the brake, and then
do the following:
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1. Place the ignition switch in the LOCK/
OFF position.
2. Apply the parking brake.
3. Push the shift-lock release button.
4. Move the shift lever while pushing the
shift-lock release button.
5. Stop pushing the shift-lock release
button.
6. Depress the brake pedal, and then
restart the engine.
If you need to use the shift-lock release,
we recommend that the system be
inspected by an authorized HYUNDAI
dealer immediately.

9-2
Emergency situations
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The hazard warning flasher serves as
a warning to other drivers to exercise
extreme caution when approaching,
overtaking, or passing your vehicle.
It should be used whenever emergency
repairs are being made or when the
vehicle is stopped near the edge of a
roadway.
To turn the hazard warning flasher on
or off, press the hazard warning flasher
button with the ignition switch in any
position. The button is located in the
crash pad garnish panel.
All turn signal lights will flash
simultaneously.
• The hazard warning flasher operates
whether your vehicle is running or not.
• The turn signals do not work when the
hazard flasher is on.
HAZARD WARNING FLASHER IN CASE OF AN EMERGENCY
WHILE DRIVING
If the engine stalls while driving
• Reduce your speed gradually, keeping
a straight line. Move cautiously off the
road to a safe place.
• Turn on your hazard warning flasher.
• Try to start the engine again. If your
vehicle will not start, we recommend
that you contact an authorized
HYUNDAI dealer.
If the engine stalls at a
crossroad or crossing
If the engine stalls at a crossroad or
crossing, if safe to do so, move the shift
lever to the N (Neutral) position and then
push the v ehicle to a safe location.
• If your vehicle has a manual
transmission not equipped with a
ignition lock switch, the vehicle can
move forward by shifting to the
2(second) or 3(third) gear and then
turning the starter without depressing
the clutch pedal.

9-24
Emergency situations
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• Use a towing cable or chain less than 5
m (16 feet) long. Attach a white or red
cloth (about 30 cm (12 inches) wide)
in the middle of the cable or chain for
easy visibility.
• Drive carefully so the towing cable or
chain remains tight during towing.
• Before towing, check the Automated
manual transmission for fluid leaks
under your vehicle. If the Automated
manual transmission fluid is leaking,
flatbed equipment or a towing dolly
must be used.
NOTICE
Accelerate or decelerate the vehicle
in a slow and gradual manner while
maintaining tension on the tow rope
or chain to start or drive the vehicle,
otherwise tow hooks and the vehicle
may be damaged.
NOTICE
To avoid damage to your vehicle and
vehicle components when towing:
• Always pull straight ahead when
using the towing hooks. Do not pull
from the side or at a vertical angle.
• Do not use the towing hooks to pull
a vehicle out of mud, sand or other
conditions from which the vehicle
cannot be driven out under its own
power.
• The vehicle should be towed at a
speed of 25 km/h (15 mph) or less
within the distance of 20 km (12
miles). (for Manual transmission/
Automated manual transmission
vehicle)
• The vehicle should be towed at a
speed of 15 km/h (10 mph) or less
within the distance of 1.5 km (1
mile). (for Dual clutch transmission/
Intelligent variable transmission
vehicle)

Engine compartment .................................................................................... 10-4
Maintenance services
................................................................................... 10-6
Owner’s responsibility ............................................................................................ 10-6
Owner maintenance precautions........................................................................... 10-6
Owner maintenance ..................................................................................... 10-8
Owner maintenance schedule ............................................................................... 10-8
Scheduled maintenance service ................................................................ 10-10
Normal maintenance schedule - petrol engine .................................................... 10-11
Maintenance under severe usage conditions - petrol engine
............................ 10-15
Normal maintenance schedule - diesel engine ....................................................10-17
Maintenance under severe usage conditions - diesel engine ............................10-20
Explanation of scheduled maintenance items ..........................................10-24
Engine oil
..................................................................................................... 10-26
Checking the engine oil level (Petrol Engine) .......................................................10-28
Checking the engine oil level (Diesel Engine) ......................................................10-29
Changing the engine oil and filter
......................................................................... 10-31
Engine coolant .............................................................................................10-32
Checking the coolant level .................................................................................... 10-32
Recommended engine coolant .............................................................................10-34
Changing the coolant
............................................................................................10-34
Brake/clutch fluid ........................................................................................10-35
Checking the brake/clutch fluid level ................................................................... 10-35
Intelligent Manual Transmission (iMT) System actuator fluid .................. 10-37
Checking the iMT system actuator fluid level ...................................................... 10-37
Washer fluid ................................................................................................ 10-38
Checking the washer fluid level ............................................................................10-38
Parking brake .............................................................................................. 10-39
Checking the parking brake ..................................................................................10-39
Fuel filter (for diesel) ................................................................................... 10-40
Draining water from fuel filter .............................................................................. 10-40
Fuel filter cartridge replacement
......................................................................... 10-40
Air cleaner .................................................................................................... 10-41
Filter replacement .................................................................................................. 10-41
Climate control air filter.............................................................................. 10-43
Filter inspection ..................................................................................................... 10-43
Filter replacement ................................................................................................. 10-43
10. Maintenance
10

10-4
Maintenance
1. Engine coolant reservoir
2. Engine oil filler cap
3. Brake/clutch* fluid reservoir
4. Air cleaner
5. Fuse box 6. Battery
7. Windshield washer fluid reservoir
8. Radiator cap
9. Engine oil dipstick
ENGINE COMPARTMENT
The actual engine room in the vehicle may differ from the illustration.
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„„Petrol Engine (Kappa 1.0 T-GDI)Petrol Engine (Kappa 1.0 T-GDI)
„„Petrol Engine (Smartstream G1.2)Petrol Engine (Smartstream G1.2)

10-5
10
1. Engine coolant reservoir
2. Engine oil filler cap
3. Brake/clutch* fluid reservoir
4. Air cleaner
5. Fuse box 6. Battery
7. Windshield washer fluid reservoir
8. Radiator cap
9. Engine oil dipstick
10. Fuel filter

„„(Diesel) 1.5 WGT(Diesel) 1.5 WGT
The actual engine room in the vehicle may differ from the illustration.
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10-9
10
While operating your vehicle:
• Note any changes in the sound of the
exhaust or any smell of exhaust fumes
in the vehicle.
• Check for vibrations in the steering
wheel. Notice any increased steering
effort or looseness in the steering
wheel, or change in its straight-ahead
position.
• Notice if your vehicle constantly turns
slightly or “pulls” to one side when
traveling on smooth, level road.
• When stopping, listen and check for
unusual sounds, pulling to one side,
increased brake pedal travel or “hard-
to-push” brake pedal.
• If any slipping or changes in the
operation of your transmission occurs,
check the transmission fluid level.
• Check the parking brake.
• Check for fluid leaks under your
vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:
• Check the coolant level in the engine
coolant reservoir.
• Check the operation of all exterior
lights, including the stoplights, turn
signals and hazard warning flashers.
• Check the inflation pressures of all
tires including the spare for tires that
are worn, show uneven wear, or are
damaged.
• Check for loose wheel lug nuts.
At least twice a year
(i.e., every Spring and Fall):
• Check the radiator, heater and air
conditioning hoses for leaks or
damage.
• Check the windshield washer spray
and wiper operation. Clean wiper
blades with clean cloth dampened
with washer fluid.
• Check the headlight alignment.
• Check the muffler, exhaust pipes,
shields and clamps.
• Check the lap/shoulder belts for wear
and function.
At least once a year:
• Clean the body and door drain holes.
• Lubricate the door hinges and checks,
and hood hinges.
• Lubricate the door and hood locks and
latches.
• Lubricate the door rubber
weatherstrips.
• Check the air conditioning system.
• Inspect and lubricate Automated
manual transmission linkage and
controls.
• Clean the battery and terminals.
• Check the brake/clutch fluid level.

10-12
Maintenance
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Kmsx1,000
1.51020304050607080
Months
2 1224364860728496
Years
- 12345678
ENGINE BAY
Engine oil & filter *
1 *2 *3
I RRRRRRRR
Drive beltAt first, Inspect 90,000km or 72 months after that,
Inspect every 30,000km or 24 month
Air cleaner filter 1.0 T-GDI C C R C R C R C C
S
martstream G1.2
CCCRCCRCC
Battery condition & specific gravity IIIIIIIII
Spark Plugs *
10
1.0 T-GDI Replace at every 70,000 kmsSmartstream G1.2
Replace at every 150,000 kms
Valve clearance *
4
Inspect at every 90,000 kms or 108 months
Vaccum Hose - - - I - - I - I
Idler / damper pulley/Adj. Bolt Inspect when replacing the drive belt or timing belt/chain
Brake/Clutch fluid Replace @ every 40,000 kms or 3 years
Engine Coolant (topup & specify gravity) *
5
Inspect at every service;
Replace first at 100,000 Km or 60 months ; then at every 30,000 Km or 24 months
Manual transaxle fluid *
6
------ I --
Dual Clutch transaxle fluid (if equipped)*
6
------ I --
MT system actuator fluid (if equipped) *
6
-R-R R-R
Intelligent Var. transaxle fluid (if equipped)*
6
-- -- I ---
I : Inspect and if necessary adjust,top-up, clean or replaceC : Clean and Replace if necessary R : Replace
NORMAL MAINTENANCE SCHEDULE - PETROL ENGINE (CONT.)

10-13
10
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Kmsx1,000
1.51020304050607080
Months
2 1224364860728496
Years
- 12345678
VEHICLE ON FLOOR
Wiper (wiper blade , washer fluid) I IIIIIIII
Brake/Clutch (Pedal free play/Pipes/Hoses/
Connectors)IIIIIIIII
Fuel filler cap -IIIIIIII
Climate control air filter I C R C R C R C R
Check AC system (refrigerant/Compressor) I IIIIIIII
Cooling system (water pump,hoses) & leakage I I IIIIIII
VEHICLE ON LIFT
Steering gear rack, linkage and bootsIIIIIIIII
Exhaust systemIIIIIIII
Fuel filter*8-----R---
Fuel tank air filter Not Applicable
Front & rear suspension (linkages & ball joints)------
I-I
I : Inspect and if necessary adjust,top-up, clean or replace
R : ReplaceC : Clean and Replace if necessaryNORMAL MAINTENANCE SCHEDULE - PETROL ENGINE (CONT.)