clutch HYUNDAI I20 2021 Owner's Guide

10-14
Maintenance
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Kmsx1,000
1.51020304050607080
Months
2 1224364860728496
Years
- 12345678
Tyre Pressure,condition & rotation - I,TR I,TR I,TR I,TR I,TR I,TR I,TR I,TR
Fuel lines, hoses and connections IIIIIIII
iMT system clutch tube and line - I IIIIIII
Driveshafts & bootsIIIIIIIII
Fluid leakages IIIIIIIII
Front and rear wheel bearings & bushes Inspect if reqd.
Parking brake (disc/drum ,shoe & operation) - CCCCCCCC
Wheel Alignment & Balancing - Inspect if reqd.
FINAL CHECKS
Bolt and nuts on chasis and body I I IIIIIII
Lubricate locks & hinges ILLLLLLLL
Check all electrical systems (Drive belts ,alterna-
tor)*
9
IIIIIIIII
Warning lights operation & GDS system check I IIIIIIII
Ext & int. lights, horn & gaugesIIIIIIIII
NORMAL MAINTENANCE SCHEDULE - PETROL ENGINE (CONT.)
I : Inspect and if necessary adjust,top-up, clean or replace
R : ReplaceC : Clean and Replace if necessary
TR : Tyre Rotation L : Lubricate

10-16
Maintenance
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - PETROL ENGINEThe following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.I : Inspect and if necessary, adjust, correct, clean or replace R:Replace or change
Maintenance itemMaintenance
operationMaintenance intervalsDriving
condition
Engine oil and engine oil filter R1.0 T-GDi every 5,000km (3,000miles) or 6 months
A, B, C, D, E, F,
G, H, I, J , K, L
Smartstream
G1.2every 7,500km (5,000miles) or 6 months
Air cleaner filter R Replace more frequently depending on the condition C, E
Spark plugs R Replace more frequently depending on the condition B, H
Manual transmission fluid
(Intelligent manual transmission fluid)
(if equipped)R Every 120,000 km (80,000 miles)C, D, E, F, G,
H, I, J
Dual clutch transmission fluid
(if equipped)R Every 120,000 km (80,000miles)C, D, E, F, G,
H, I, J
Steering gear rack, linkage and boots I Inspect more frequently depending on the condition C, D, E, F, G

10-18
Maintenance
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Kmsx1,000
1.51020304050607080
Months
2 1224364860728496
Years
- 12345678
ENGINE BAY
Engine oil & filter *
1 *2 *3
I RRRRRRRR
Drive beltAt first, inspect every 80,000km (50,000miles) or 48months :
after that, inspect every 20,000km (12,500miles) or 12months
Air cleaner filter - C R C R C R C
Battery condition & specific gravityIIIIIIIII
Valve clearance*
4
Inspect at every 90,000 kms or 108 months
Hoses (Vaccum/ EGR / VGT/ WGT) -IIIIIIII
Idler / damper pulley/Adj. Bolt Inspect when replacing the drive belt or timing belt/chain
Brake/Clutch fluid Inspect @ Every service ; Replace @ every 45,000 km or 3 years
Engine Coolant (topup & specify gravity) *
5
Inspect at every service;
Replace first at 120,000 Km or 120 months ; then at every 30,000 Km or 24 months
Manual transaxle fluid *
6
------ I - I
Dual Transmission fluid (if equipped) *
6
No Check ; No Service reqd.
NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE
C : Clean and Replace if necessary I : Inspect and if necessary adjust,top-up, clean or replace
R : Replace

10-19
10
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Kmsx1,000
1.51020304050607080
Months
2 1224364860728496
Years
- 12345678
VEHICLE ON FLOOR
Wiper (wiper blade , washer fluid)IIIIIIIII
Brake/Clutch (Pedal free play/Pipes/Hoses/
Connectors)IIIIIIIII
Fuel filler cap - I IIIIIII
Climate control air filter I C R C R C R C R
Check AC system (refrigerant/Compressor)IIIIIIIII
Cooling system (water pump,hoses) & leakage IIIIIIIII
VEHICLE ON LIFT
Steering gear rack, linkage and boots I I IIIIIII
Exhaust system (leakages & damages)IIIIIIIII
Fuel filter*8IIIIIIIII
Fuel tank air filter (If equipped) - -R-R-R
-R
Front & rear suspension (linkages & ball joints)IIIIIIIII
I : Inspect and if necessary adjust,top-up, clean or replace
R : ReplaceC : Clean and Replace if necessary
NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE (CONT.)

10-27
10
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately.
Brake/clutch fluid (if equipped)
Check brake/clutch fluid level in the
brake fluid reservoir. The level should
be between “MIN” (Minimum) and
“MAX” (Maximum) marks on the side of
the reservoir. Use only hydraulic brake/
clutch fluid conforming to DOT 3 or 4
specification.
Parking brake
Inspect the parking brake system
including the parking brake lever and
cables.
Rear brake drums and linings
(if equipped)
Check the rear brake drums and linings
for scoring, burning, leaking fluid,
broken parts, and excessive wear.
Brake pads, calipers and discs
Check the pads for excessive wear, discs
for run out and wear, and calipers for
fluid leakage.
Suspension mounting bolts
Check the suspension connections for
looseness or damage. Retighten to the
specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine
off, check for excessive free-play in the
steering wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints
for deterioration, cracks, or damage.
Replace any damaged parts.
Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged parts
and, if necessary, repack the grease.
Air conditioning refrigerant
(if equipped)
Check the air conditioning lines and
connections for leakage and damage.

10-35
10
Checking the brake/clutch fluid
level
OBC3090016ROBC3090016R
Check the fluid level in the reservoir
periodically. The fluid level should be
between MAX (Maximum) and MIN
(Minimum) marks on the side of the
reservoir.
Before removing the reservoir cap
and adding brake/clutch fluid, clean
the area around the reservoir cap
thoroughly to prevent brake/clutch fluid
contamination. If the level is low, add
fluid to the MAX (Maximum) level. The
level will fall with accumulated mileage.
This is a normal condition associated
with the wear of the brake linings and/or
clutch disc (if equipped).
If the fluid level is excessively low, we
recommend that the system be checked
by an authorized HYUNDAI dealer.
Use only the specified brake/clutch fluid.
(Refer to “Recommended lubricants or
capacities” in chapter 2.)
Never mix different types of fluid.
WARNING
Loss of brake fluid
In the event the brake system
requires frequent additions of fluid,
we recommend that the system be
inspected by an authorized HYUNDAI
dealer.
i Information
Before removing the brake/clutch filter
cap, read the warning on the cap.
WARNING
Clean filler cap before removing. Use
only DOT 4 brake/clutch fluid from a
sealed container.
%5$.(&/87&+

10-36
Maintenance
WARNING
Brake/clutch fluid
When changing and adding brake/
clutch fluid, handle it carefully. Do not
let it come in contact with your eyes.
If brake/clutch fluid come in contact
with your eyes, immediately flush them
with a large quantity of fresh tap water.
Have your eyes examined by a doctor
as soon as possible.
NOTICE
Do not allow brake/clutch fluid to
contact the vehicle’s body paint, as
paint damage will result.
Brake/clutch fluid, which has been
exposed to open air for an extended
time should never be used as its quality
cannot be guaranteed. It should be
properly disposed. Don’t put in the
wrong kind of fluid. A few drops of
mineral-based oil, such as engine oil, in
your brake/clutch system can damage
brake/clutch system parts.

10-67
10
Fuse NameSymbolFuse
ratingCircuit Protected
HEATED
MIRROR10A RR HEATED MIRROR, ECU
SAFETY
P/WINDOW
25A SAFETY ECU
P/WINDOW
RH
25A POWER WINDOW MOTOR
TCU2
10ADCT/ECLUTCH/TCU, S_MODE_SW/ATM_LEVER,
INHIBITOR SW
MODULE 8
10A MUT/VDMS/MOOD_LAMP_UNIT
MEMORY
10A CLUSTER, FATC, MTC
AMP
25A EXT. AMP
SUNROOF
15A SUNROOF MOTOR
P/WINDOW
LH
25A POWER WINDOW MOTOR
SENSOR7
10A FUEL_WATER_SNSR, GLOW_RLY_UNIT
MODULE 2
10A O/S MIRR SW, AMP, IBU,AUDIO
MULTIMEDIA
20A AUDIO
AIR BAG
10A ACU
POWER
OUTLET
15A POWER OUTLET
Inner Compartment Fuse Panel (ICU)

10-71
10
Engine Compartment Fuse Panel (1.0 T-GDi)
Fuse Name SymbolFuse
RatingCircuit Protected
ALT150A Alternator, Multi Fuse - F3, Fuse - F32/F33/F34/F35
MDPS
80A MDPS Unit
DCT1
40A TCU
E-CLUTCH1
40A Electronic Clutch Module
DCT2
40A TCU
ECU1
30A E/R Junction Block (RLY.1)
IG1
30A[With Smart Key] PDM Relay Box (IG1, ACC Relay)
[W/O Smart Key] Ignition Switch
FUEL PUMP
20A E/R Junction Block (RLY.6)
ECU3
15A ECU
ECU2
15A ECU
A/CON 1
10A E/R Junction Block (RLY.3)
DCT4
40A Smart Gear Actuator
BATT4
40AICU Junction Block
(Power Window Relay, Fuse - F3/F10/F11)
BATT1
50A ICU Junction Block (IPS1, IPS3, IPS5, IPS7, IPS8, IPS11)
BATT3
40AICU Junction Block (Fuse - F8/F21/F25/F29,
Long Term Load Latch Relay)
DCT3
15A TCU
E-CLUTCH2
15A Electronic Clutch Module
HORN
15A E/R Junction Block (RLY.11, RLY.12)