check engine HYUNDAI I30 2023 Repair Manual

7-34
Maintenance
B BR
RA
AK
KE
E/
/C
CL
LU
UT
TC
CH
H
F
FL
LU
UI
ID
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Checking the brake/clutch
fluid level
Check the fluid level in the reservoir
periodically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir.
Before removing the reservoir cap
and adding brake/clutch fluid, clean
the area around the reservoir cap
thoroughly to prevent brake/clutch
fluid contamination.
If the level is low, add fluid to the MAX
level. The level will fall with accumulat-
ed kilometres. This is a normal condi-
tion associated with the wear of the
brake linings.If the fluid level is excessively low,
we recommend that the system be
checked by an authorised HYUNDAI
dealer.
Information
Use only the specified brake/clutch
fluid. Refer to Recommended lubri-
cants and capacities in chapter 8.
Information
Before removing the brake/clutch filler
cap, read the warning on the cap (if
equipped).
Information
Clean the filler cap before removing.
Use only DOT3 or DOT4 brake/clutch
fluid from a sealed container. Do not allow brake/clutch fluid
to contact the vehicle's body
paint, as paint damage will
result.
Brake/clutch fluid, which has
been exposed to open air for an
extended time should never be
used as its quality cannot be
guaranteed. It should be dis-
posed of properly.
Don't put in the wrong kind of
fluid. A few drops of mineral-
based oil, such as engine oil, in
your brake/clutch system can
damage system parts.
NOTICE
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OPD077016R
If the brake/clutch system
requires frequent additions of
fluid this could indicate a leak in
the brake/clutch system. We
recommend that the vehicle be
inspected by an authorised
HYUNDAI dealer.
WARNING
Do not allow brake/clutch fluid
to come in contact with your
eyes. If brake/clutch fluid comes
in contact with your eyes, flush
your eyes with clean water for at
least 15 minutes and get imme-
diate medical attention.
WARNING

7-35
7
Maintenance
W WA
AS
SH
HE
ER
R
F
FL
LU
UI
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Checking the washer fluid
level
Check the fluid level in the washer
fluid reservoir and add fluid if neces-
sary. Plain water may be used if
washer fluid is not available.
However, use washer solvent with
antifreeze characteristics in cold cli-
mates to prevent freezing.
Checking the parking brake
Check the stroke of the parking
brake by counting the number of
“clicks’’ heard whilst fully applying it
from the released position. Also, the
parking brake alone should securely
hold the vehicle on a fairly steep
grade. If the stroke is more or less
than specified, we recommend that
the system be serviced by an autho-
rised HYUNDAI dealer.
Stroke : 5~6 “clicks’’ at a force of
20 kg (44 lbs, 196 N).OPD077017L
P PA
AR
RK
KI
IN
NG
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B
BR
RA
AK
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OPD056016
To prevent serious injury or
death, take the following safety
precautions when using washer
fluid:
Do not use engine coolant or
antifreeze in the washer fluid
reservoir. Engine coolant can
severely obscure visibility
when sprayed on the wind-
screen and may cause loss of
vehicle control resulting in an
accident or damage to paint
and body trim.
Do not allow sparks or flames
to contact the washer fluid or
the washer fluid reservoir.
Washer fluid may contain
alcohol and can be flamma-
ble.
Do not drink washer fluid and
avoid contact with skin.
Washer fluid is poisonous to
humans and animals.
Keep washer fluid away from
children and animals.
WARNING

7-36
Maintenance
A AI
IR
R
C
CL
LE
EA
AN
NE
ER
R F
FU
UE
EL
L
F
FI
IL
LT
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)
Draining water from fuel filter
The fuel filter in the diesel engine
operates the critical function of sepa-
rating water from the fuels and pre-
venting accumulating of water in the
base.
When enough water has accumulat-
ed inside the fuel filter, the warning
light ( ) illuminates with the igni-
tion switch in the ON position.
In this case, we recommend you to
have the system checked by an
authorised HYUNDAI dealer.
When the accumulated water is not
drained at the proper timing, water
may permeate in the fuel filter,
damaging the major vehicle com-
ponents, such as the fuel system.
Fuel filter cartridge replace-
ment
We recommend the fuel filter car-
tridge be replaced by an authorised
HYUNDAI dealer according to the
Maintenance Schedule at the begin-
ning of this chapter.
Filter replacement
The air cleaner filter can be cleaned
for inspection using compressed air.
Do not attempt to wash or to rinse it,
as water will damage the filter.
If soiled, the air cleaner filter must be
replaced.NOTICE
OPD077018L

7-37
7
Maintenance
1. Loosen the air cleaner cover
attaching clips and open the cover.
2. Wipe the inside of the air cleaner.
3. Replace the air cleaner filter.4. Lock the cover with the cover
attaching clips.
5. Check that the cover is firmly
installed.
Information
Be sure to insert the hinge (A) before
locking the cover with the cover
attaching clips.
Information
If the vehicle is operated in extremely
dusty or sandy areas, replace the element
more often than the usual recommended
intervals (refer to “Maintenance Under
Severe Usage Conditions” in this chap-
ter).
Do not drive with the air cleaner
filter removed. This will result in
excessive engine wear.
When removing the air cleaner
filter, be careful that dust or dirt
does not enter the air intake, or
damage may result.
Use HYUNDAI genuine parts.
Use of non-genuine parts could
damage the air flow sensor.
NOTICE
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OPD077021L
OPD077022L
OPD077104L

7-45
7
Maintenance
AGM battery (if equipped)
Absorbent Glass Matt (AGM)
batteries are maintenance-
free and we recommend that
the AGM battery be serviced
by an authorised HYUNDAI
dealer. For charging your
AGM battery, use only fully
automatic battery chargers
that are specially developed
for AGM batteries.
When replacing the AGM bat-
tery, we recommend that you
use parts for replacement
from an authorised HYUNDAI
dealer.
Do not open or remove the
cap on top of the battery. This
may cause leaks of internal
electrolyte that could result in
severe injury.
CAUTION
Always follow these instructions
when recharging your vehicle’s
battery to avoid the risk of SERI-
OUS INJURY or DEATH from
explosions or acid burns:
Before performing mainte-
nance or recharging the bat-
tery, turn off all accessories
and stop the engine.
Keep all flames, sparks, or
smoking materials away from
the battery.
Always work outdoors or in an
area with plenty of ventilation.
Wear eye protection when
checking the battery during
charging.
The battery must be removed
from the vehicle and placed in
a well ventilated area.
(Continued)
WARNING (Continued)
Watch the battery during
charging, and stop or reduce
the charging rate if the battery
cells begin boiling violently.
The negative battery cable
must be removed first and
installed last when the battery
is disconnected. Disconnect
the battery charger in the fol-
lowing order:
(1) Turn off the battery charger
main switch.
(2) Unhook the negative
clamp from the negative
battery terminal.
(3) Unhook the positive clamp
from the positive battery
terminal.
Always use a genuine HYUNDAI
approved battery when you
replace the battery.

7-59
7
Maintenance
F FU
US
SE
ES
S
A vehicle’s electrical system is pro-
tected from electrical overload dam-
age by fuses.
This vehicle has 2 (or 3) fuse panels,
one located in the driver’s side panel
bolster, the other in the engine com-
partment.
If any of your vehicle’s lights, acces-
sories, or controls do not work, check
the appropriate circuit fuse. If a fuse
has blown, the element inside the
fuse will be melted or broken.
If the electrical system does not
work, first check the driver’s side
fuse panel. Before replacing a blown
fuse, turn the engine and all switches
off, and then disconnect the negative
battery cable. Always replace a
blown fuse with one of the same rat-
ing.
If the replacement fuse blows, this indi-
cates an electrical problem. Avoid
using the system involved and immedi-
ately consult an authorised HYUNDAI
dealer.Information
Three kinds of fuses are used: blade
type for lower amperage rating, car-
tridge type, and multi fuse for higher
amperage ratings.
Do not use a screwdriver or any
other metal object to remove
fuses because it may cause a
short circuit and damage the sys-
tem.
NOTICE
i
Normal ■Blade type
■Cartridge typeBlown
NormalBlown
NormalBlown
OLF074075
NEVER replace a fuse with
anything but another fuse of
the same rating.
A higher capacity fuse could
cause damage and possibly
cause a fire.
Do not install a wire or alu-
minium foil instead of the
proper fuse - even as a tem-
porary repair. It may cause
extensive wiring damage and
possibly a fire.
WARNING
Normal
Blown
■Multi fuse

7-60
Maintenance
Instrument panel fuse replace-
ment
1. Turn the engine off.
2. Turn all other switches off.
3. Open the fuse panel cover.
4. Refer to the label on the inside of
the fuse panel cover to locate the
suspected fuse location.5. Pull the suspected fuse straight
out. Use the removal tool provided
in the engine compartment fuses
panel.
6. Check the removed fuse; replace it
if it is blown. Spare fuses are pro-
vided in the instrument panel fuse
panels (or in the engine compart-
ment fuse panel).
7. Push in a new fuse of the same
rating, and make sure it fits tightly
in the clips. If it fits loosely, we rec-
ommend that you consult an
authorised HYUNDAI dealer.In an emergency, if you do not have
a spare fuse, use a fuse of the same
rating from a circuit you may not
need for operating the vehicle, such
as the cigarette lighter fuse.
If the headlamps or other electrical
components do not work and the
fuses are undamaged, check the
fuse panel in the engine compart-
ment. If a fuse is blown, it must be
replaced with the same rating.
OPDE076034R
OPD077035L

7-62
Maintenance
4. Check the removed fuse; replace it
if it is blown. To remove or insert
the fuse, use the fuse puller in the
engine compartment fuse panel.
5. Push in a new fuse of the same
rating, and make sure it fits tightly
in the clips. If it fits loosely, we rec-
ommend that you consult an
authorised HYUNDAI dealer.
After checking the fuse panel in
the engine compartment, securely
install the fuse panel cover. You
may hear a clicking sound if the
cover is securely latched. If it is
not securely latched, electrical
failure may occur from water con-
tact.
Main fuse
1. Turn the engine off.
2. Turn all other switches off.
3. Remove the fuse panel cover by
pressing the tab and pulling it up.
4. Remove the nuts shown in the pic-
ture above.
5. Replace the fuse with a new one
of the same rating.
6. Reinstall in the reverse order of
removal.
Information
If the main fuse is blown, we recom-
mend that you consult an authorised
HYUNDAI dealer.
Multi fuse
If the multi fuse is blown, it must be
removed as follows:
1. Turn the engine off.
2. Disconnect the negative battery
cable.
3. Remove the fuse panel cover by
pressing the tab and pulling it up.
4. Remove the nuts shown in the pic-
ture above.
5. Replace the fuse with a new one
of the same rating.
6. Reinstall in the reverse order of
removal.
Information
If the multi fues is blown, we recom-
mend that you consult an authorised
HYUNDAI dealer.
i
i
NOTICE
OPD077030LOPD077031L

7-65
7
Maintenance
Engine compartment fuse panel
(Battery terminal cover)
Inside the fuse/relay box cover, you
can find the fuse/relay label describ-
ing fuse/relay names and ratings.
Information
Not all fuse panel descriptions in this
manual may be applicable to your
vehicle; the information is accurate at
the time of printing. When you inspect
the fuse panel in your vehicle, refer to
the fuse panel label.
i
OPD076066
OPD076065
After checking the fuse panel in the engine compartment, securely
install the cover. If it is not securely latched, electrical failure may occur
from water contact.
NOTICE

7-73
7
Maintenance
Stop/Tail lamp (Type B, Type C)
If the LED lamp does not operate, we
recommend that you have the vehi-
cle checked by an authorized
HYUNDAI dealer.
Type A - Tail lamp and Reverse lamp
Type B, Type C - Reverse lamp
1. Turn off the engine.
2. Open the tailgate.
3. Remove the service cover using a
flat-blade screwdriver.
Type A
4. Remove the socket from the
assembly by turning the socket
counterclockwise until the tabs on
the socket align with the slots on
the assembly.
5. Remove the bulb by pulling it
straight out.
6. Insert a new bulb by inserting it
into the socket and rotating it until
it locks into place.
7. Install the socket into the assembly
by aligning the tabs on the socket
with the slots in the assembly.
Push the socket into the assembly
and turn the socket clockwise.
8. Reinstall the service cover.
OPDE076072OPD076052
Reverse lamp
Tail lamp