change HYUNDAI I40 2019 Repair Manual

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WARNING- ENGINE EXHAUST CAN BE DANGEROUS!
Engine exhaust fumes can be extremely dangerous. If, at any time, you smell exhaust fumes inside the vehicle, open the win-
dows immediately.
• Do not inhale exhaust fumes.Exhaust fumes contain carbon monoxide, a colorless, odorless gas that can cause unconsciousness and death by asphyxia-
tion.
The exhaust system should be checked whenever the vehicle is raised to change the oil or for any other purpose. If you hear
a change in the sound of the exhaust or if you drive over something that strikes the underneath side of the vehicle, have the
exhaust system checked as soon as possible by an authorized HYUNDAI dealer.
Letting the engine idle in your garage, even with the garage door open, is a hazardous practice. Never run the engine in your
garage any longer than it takes to start the engine and back the vehicle out.
If it is necessary to idle the engine for a prolonged period with people inside the vehicle, be sure to do so only in an open a rea
with the air intake set at "Fresh" and fan operating at one of the higher speeds so fresh air is drawn into the interior.
If you must drive with the tailgate open because you are carrying objects that make this necessary:
1. Close all windows.
2. Open side vents.
3. Set the air intake control at "Fresh", the air flow control at "Floor" or "Face" and the fan at one of the higher speeds.
To assure proper operation of the ventilation system, be sure the ventilation air intakes located just in front of the windshie ld are
kept clear of snow, ice, leaves or other obstructions.

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ENGINE START/STOP BUTTON (IF EQUIPPED)
Illuminated engine start/stop but-
ton
Whenever the front door is opened, the
engine start/stop button will illuminate for
your convenience. The light will go off
after about 30 seconds when the door is
closed. It will also go off immediately
when the theft-alarm system is armed.
Engine start/stop button position
OFF
With manual transaxle
To turn off the engine (START/RUN posi-
tion) or vehicle power (ON position), stop
the vehicle then press the engine
start/stop button.
With automatic transaxle
To turn off the engine (START/RUN posi-
tion) or vehicle power (ON position),
press the engine start/stop button with
the shift lever in the P (Park) position.
When you press the engine start/stop
button without the shift lever in the P
(Park) position, the engine start/stop but-
ton will not change to the OFF position
but to the ACC position.Vehicles equipped with anti-theft steering
column lock
The steering wheel locks when the
engine start/stop button is in the OFF
position to protect you against theft.
It locks when the door is opened.
If the steering wheel is not locked prop-
erly when you open the driver's door, the
warning chime will sound. Try locking the
steering wheel again. If the problem is
not solved, have it checked by an author-
ized HYUNDAI dealer.
In addition, if the engine start/stop button
is in the OFF position after the driver's
door is opened, the steering wheel will
not lock and the warning chime will
sound. In such a situation, close the door.
Then the steering wheel will lock and the
warning chime will stop.
✽ ✽


NOTICE
If the steering wheel doesn't unlock
properly, the engine start/stop button
will not work. Press the engine
start/stop button while turning the
steering wheel right and left to release
the tension.
OVF051001
White

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START/RUN
With manual transaxle
To start the engine, depress the clutch
pedal and brake pedal, then press the
engine start/stop button with the shift
lever in the N (Neutral) position.
With automatic transaxle
To start the engine, depress the brake
pedal and press the engine start/stop
button with the shift lever in the P (Park)
or the N (Neutral) position. For your safe-
ty, start the engine with the shift lever in
the P (Park) position.
✽ ✽

NOTICE
If you press the engine start/stop button
without depressing the clutch pedal for
manual transaxle vehicles or without
depressing the brake pedal for automat-
ic transaxle vehicles, the engine will not
start and the engine start/stop button
changes as follow:
OFF ➔ ➔
ACC ➔
➔
ON ➔
➔
OFF or ACC
✽
✽

NOTICE
If you leave the engine start/stop button
in the ACC or ON position for a long
time, the battery will discharge.
WARNING
Never press the engine start/stop
button while the vehicle is in
motion. This would result in loss
of directional control and braking
function, which could cause an
accident.
The anti-theft steering column lock (if equipped) is not a substi-
tute for the parking brake. Before
leaving the driver's seat, always
make sure the shift lever is
engaged in P (Park), set the park-
ing brake fully and shut the
engine off. Unexpected and sud-
den vehicle movement may occur
if these precautions are not
taken.
(Continued)
(Continued)
Never reach for the engine start/stop button or any other controls
through the steering wheel while
the vehicle is in motion. The pres-
ence of your hand or arm in the
area could cause loss of vehicle
control, an accident and serious
bodily injury or death.
Do not place any movable objects around the driver's seat as they
may move while driving, interfere
with the driver and lead to an
accident.
Not illuminated

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Driving your vehicle
Downshifting
When you must slow down in heavy traf-
fic or while driving up steep hills, down-
shift before the engine starts to labor.
Downshifting reduces the chance of
stalling and gives better acceleration
when you again need to increase your
speed. When the vehicle is traveling
down steep hills, downshifting helps
maintain safe speed and prolongs brake
life.
Good driving practices
Never take the vehicle out of gear andcoast down a hill. This is extremely
hazardous. Always leave the vehicle in
gear.
Don't "ride" the brakes. This can cause them to overheat and malfunction.
Instead, when you are driving down a
long hill, slow down and shift to a lower
gear. When you do this, engine braking
will help slow down the vehicle.
Slow down before shifting to a lower gear. This will help avoid over-revving
the engine, which can cause damage.
Slow down when you encounter cross winds. This gives you much better con-
trol of your vehicle.
Be sure the vehicle is completely stopped before you attempt to shift into
R (Reverse). The transaxle can be
damaged if you do not. To shift into R
(Reverse), depress the clutch, move
the shift lever to neutral, wait three sec-
onds, then shift to the R (Reverse)
position.
Exercise extreme caution when driving on a slippery surface. Be especially
careful when braking, accelerating or
shifting gears. On a slippery surface,
an abrupt change in vehicle speed can
cause the drive wheels to lose traction
and the vehicle to go out of control.WARNING
Always buckle-up! In a collision,an unbelted occupant is signifi-
cantly more likely to be seriously
injured or killed than a properly
belted occupant.
Avoid high speeds when corner- ing or turning.
Do not make quick steering wheel movements, such as sharp
lane changes or fast, sharp turns.
The risk of rollover is greatly increased if you lose control of
your vehicle at highway speeds.
Loss of control often occurs if two or more wheels drop off the
roadway and the driver over-
steers to reenter the roadway.
In the event your vehicle leaves the roadway, do not steer sharply.
Instead, slow down before pulling
back into the travel lanes.
Never exceed posted speed lim- its.

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Driving your vehicle
✽
✽NOTICE
• In sports mode, the driver must exe-
cute upshifts in accordance with road
conditions, taking care to keep the
engine speed below the red zone.
• In sports mode, only the 6 forward gears can be selected. To reverse or
park the vehicle, move the shift lever
to the R (Reverse) or P (Park) position
as required.
• In sports mode, downshifts are made automatically when the vehicle slows
down. When the vehicle stops, 1st gear
is automatically selected.
• In sports mode, when the engine rpm approaches the red zone shift points
are varied to upshift automatically.
• To maintain the required levels of vehicle performance and safety, the
system may not execute certain
gearshifts when the shift lever is oper-
ated.
• When driving on a slippery road, push the shift lever forward into the
+(up) position. This causes the
transaxle to shift into the 2nd gear
which is better for smooth driving on
a slippery road. Push the shift lever to
the -(down) side to shift back to the 1st
gear.
Paddle shifter (if equipped)
The paddle shifter is available when the
shift lever is in the D (Drive) position or
the sports mode. With the shift lever in the D position
The paddle shifter will operate when the
vehicle speed is more than 10km/h.
Pull the [+] or [-] paddle shifter once to
shift up or down one gear and the system
changes from automatic mode to manual
mode.
When the vehicle speed is lower than
10km/h, if you depress the accelerator
pedal for more than 5 seconds or if you
shift the shift lever from D (Drive) to
sports mode and shift it from sports
mode to D (Drive) again, the system
changes from manual mode to automatic
mode.
With the shift lever in the sports mode
Pull the [+] or [-] paddle shifter once to
shift up or down one gear.
✽ ✽
NOTICE
If you pull the [+] and [-] paddle shifters
at the same time, you cannot shift the
gear.
OVF051007

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5
Sport drive mode (if equipped)
Sport drive mode focuses on dynamic
driving by automatically controlling the
shift pattern.
To activate the system push the SPORT
button. An indicator on the instrument
cluster will illuminate. If the system is activated:
The shift pattern changes when com-
pared to normal mode.
Up-shifting is delayed.
After speeding, it maintains the gear and RPM for some time even though
the accelerator pedal is not depressed.
To turn off the system push the SPORT
button again. The indicator on the instru-
ment cluster will turn off.
✽ ✽ NOTICE
In Sport drive mode, the fuel efficiency
may decrease.
Shift lock system (if equipped)
For your safety, the automatic transaxle
has a shift lock system which prevents
shifting the transaxle from P (Park) or N
(Neutral) into R (Reverse) unless the
brake pedal is depressed.
To shift the transaxle from P (Park) or N
(Neutral) into R (Reverse):
1. Depress and hold the brake pedal.
2. Start the engine or turn the ignition
switch to the ON position.
3. Move the shift lever.
If the brake pedal is repeatedly
depressed and released with the shift
lever in the P (Park) position, a chattering
noise near the shift lever may be heard.
This is a normal condition.
WARNING
Always fully depress the brake
pedal before and while shifting out
of the P (Park) position into anoth-
er position to avoid inadvertent
motion of the vehicle which could
injure persons in or around the
vehicle.
OVF051053
OVF051052
■ Type A
■Type B

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Exercise extreme caution when driving
on a slippery surface. Be especially
careful when braking, accelerating or
shifting gears. On a slippery surface,
an abrupt change in vehicle speed can
cause the drive wheels to lose traction
and the vehicle to go out of control.
Optimum vehicle performance and economy is obtained by smoothly
depressing and releasing the accelera-
tor pedal.
Moving up a steep grade from a stand-ing start
To move up a steep grade from a stand-
ing start, depress the brake pedal, shift
the shift lever to D (Drive). Select the
appropriate gear depending on load
weight and steepness of the grade, and
release the parking brake. Depress the
accelerator gradually while releasing the
service brakes.
WARNING
Always buckle-up! In a collision, an unbelted occupant is signifi-
cantly more likely to be seriously
injured or killed than a properly
belted occupant.
Avoid high speeds when corner- ing or turning.
Do not make quick steering wheel movements, such as sharp
lane changes or fast, sharp turns.
The risk of rollover is greatly increased if you lose control of
your vehicle at highway speeds.
Loss of control often occurs if two or more wheels drop off the
roadway and the driver over-
steers to reenter the roadway.
In the event your vehicle leaves the roadway, do not steer sharply.
Instead, slow down before pulling
back into the travel lanes.
Never exceed posted speed lim- its.
WARNING
If your vehicle becomes stuck in
snow, mud, sand, etc., then you
may attempt to rock the vehicle free
by moving it forward and backward.
Do not attempt this procedure if
people or objects are anywhere
near the vehicle. During the rocking
operation the vehicle may suddenly
move forward of backward as it
becomes unstuck, causing injury
or damage to nearby people or
objects.

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Driving your vehicle
EPB malfunction indicator (if equipped)
This warning light illuminates if the
engine start/stop button is changed to
the ON position and goes off in approxi-
mately 3 seconds if the system is opera-
tion normally.
If the EPB malfunction indicator remains
on, comes on while driving, or does not
come on when the ignition switch or the
engine start/stop button is changed to
the ON position, this indicates that the
EPB may have malfunctioned.
If this occurs, have your vehicle checked
by an authorized HYUNDAI dealer as
soon as possible. The EPB malfunction indicator may illu-
minate when the ESP indicator comes on
to indicate that the ESP is not working
properly, but it does not indicate a mal-
function of the EPB.
Emergency braking
If there is a problem with the brake pedal
while driving, emergency braking is pos-
sible by pulling up and holding the EPB
switch. Braking is possible only while you
are holding the EPB switch.
✽ ✽
NOTICE
During emergency braking by the EPB,
the parking brake warning light will
illuminate to indicate that the system is
operating.
WARNING
Do not operate the parking brake
while the vehicle is moving except
in an emergency situation.
OVF051047/OVF051067
■Type A■Type B
CAUTION
The EPB warning light may illumi-
nate if the EPB switch operatesabnormally. Shut the engine off and turn it on again after a fewminutes. The warning light will gooff and the EPB switch will oper-ate normally. However, if the EPBwarning light is still on, have thesystem checked by an authorizedHYUNDAI dealer.
If the parking brake warning light does not illuminate or blinks eventhough the EPB switch was pulled up, the EPB is not applied.
If the parking brake warning light blinks when the EPB warning lightis on, press the switch, then pull itup. Once more press it back to itsoriginal position and pull it backup. If the EPB warning does notgo off, have the system checkedby an authorized HYUNDAI dealer.
CAUTION
If you continuously notice a noiseor burning smell when the EPB isused for emergency braking, have your vehicle checked by an author-ized HYUNDAI dealer.

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Driving your vehicle
2. When you stop the vehicle completelyby depressing the brake pedal, the
AUTO HOLD indicator changes from
white to green.
3. The vehicle will remain stationary even if you release the brake pedal.
4. If EPB is applied, Auto Hold will be released and the indicator will change
to white. Leaving
If you press the accelerator pedal with
the shift lever in R (Reverse), D (Drive) or
sports mode, the Auto Hold will be
released automatically and the vehicle
will start to move. The indicator changes
from green to white.Cancel
To cancel the Auto Hold operation, press
the Auto Hold switch. The AUTO HOLD
indicator will go out.
To cancel the Auto Hold operation when
the vehicle is at a standstill, press the
Auto Hold switch while depressing the
brake pedal.
OVF051049
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nOVF051051
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WARNING
When driving off from Auto Hold by
depressing the accelerator pedal,
always check the surrounding area
near your vehicle.
Slowly depress the accelerator
pedal for a smooth launch.

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✽
✽
NOTICE
• The Auto Hold does not operate
when:
- The driver's seat belt is unfastenedand driver's door is opened
- The engine hood is opened
- The tailgate is opened
- The shift lever is in P (Park)
- The EPB is applied
• For your safety, the Auto Hold auto- matically switches to EPB in such
cases:
- The driver's seat belt is unfastenedand driver's door is opened
- The engine hood is opened
- The tailgate is opened
- The vehicle is in a standstill for more than 10 minutes
- The vehicle is standing on a steep slope
- The vehicle moved several times
In these cases, the brake warning light
comes on, the AUTO HOLD indicator
changes from green to white, and a
warning sounds and a message will
appear to inform you that EPB has
been automatically engaged. Before
driving off again, press foot brake
pedal, check the surrounding area
near your vehicle and release parking
brake manually with the EPB switch. (Continued)(Continued)
• If the AUTO HOLD indicator lights
up yellow, the Auto Hold is not work-
ing properly. Take your vehicle to an
authorized HYUNDAI dealer and
have the system checked.WARNING
Press the accelerator pedal slow-
ly when you start the vehicle.
For your safety, cancel the Auto Hold when you drive downhill or
back up the vehicle or park the
vehicle.
CAUTION
If there is a malfunction with the dri-ver’s door, engine hood or tailgate open detection system, the AutoHold may not work properly.
Take your vehicle to an authorizedHYUNDAI dealer and have the sys- tem checked.