engine HYUNDAI I800 2016 Owners Manual

717
Maintenance
Changing the coolant
We recommend that the coolant be
replaced by a HYUNDAI authorised
repairer.
CAUTION
Put a thick cloth or fabric around
the radiator cap before refilling the
coolant in order to prevent the
coolant from overflowing into
engine parts such as generator.
WARNING -Coolant
• Do not use radiator coolant or
antifreeze in the washer fluid
reservoir.
• Radiator coolant can severely
obscure visibility when sprayed
on the windscreen and may
cause loss of vehicle control or
damage to paint and body trim.
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Maintenance
18 7
BRAKE AND CLUTCH (IF EQUIPPED) FLUID
Checking the brake fluid level
Check the fluid level in the reservoir peri-
odically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir.
Before removing the reservoir cap and
adding brake fluid, clean the area around
the reservoir cap thoroughly to prevent
brake fluid contamination.
If the level is low, add fluid to the MAX
level. The level will fall with accumulated
mileage. This is a normal condition asso-
ciated with the wear of the brake linings.
If the fluid level is excessively low, we
recommend that the system be checked
by a HYUNDAI authorised repairer.
Use only the specified brake fluid. (Refer
to “Recommended lubricants or capaci-
ties” in section 9.)
Never mix different types of fluid.
✽NOTICE
Before removing the brake/clutch filter
cap, read the warning on the cap.
WARNING - Brake fluid
When changing and adding brake
fluid, handle it carefully. Do not let it
come in contact with your eyes. If
brake fluid should come in contact
with your eyes, immediately flush
them with a large quantity of fresh
tap water. Have your eyes examined
by a doctor as soon as possible.
WARNING - Loss of brake
fluid
In the event the brake system
requires frequent additions of fluid,
we recommend that the system be
inspected by a HYUNDAI autho-
rised repairer.
WARNING
Clean filler cap before removing.
Use only DOT3 or DOT4
brake/clutch fluid from a sealed
container.
OTQ077006RCAUTION
Do not allow brake fluid to contact
the vehicle's body paint, as paint
damage will result. Brake fluid,
which has been exposed to open air
for an extended time should never
be used as its quality cannot be
guaranteed. It should be disposed
of properly. Don't put in the wrong
kind of fluid. A few drops of miner-
al-based oil, such as engine oil, in
your brake system can damage
brake system parts.
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719
Maintenance
POWER STEERING FLUID
Checking the power steering fluid
level
With the vehicle on level ground, check
the fluid level in the power steering reser-
voir periodically. The fluid should be
between MAX and MIN marks on the
side of the reservoir at the normal tem-
perature.
Before adding power steering fluid, thor-
oughly clean the area around the reser-
voir cap to prevent power steering fluid
contamination.
If the level is low, add fluid to the MAX
level.
✽NOTICE
Check that the fluid level is in the
"HOT" range on the reservoir. If the
fluid is cold, check that it is in the
"COLD" range.
In the event the power steering system
requires frequent additions of fluid, we
recommend that the system be inspect-
ed by a HYUNDAI authorised repairer.
Use only the specified power steering
fluid. (Refer to "Recommended lubricants
or capacities" in section 9.)
Checking the power steering
hose
Check the connections for oil leaks, dam-
age and twists in the power steering
hose before driving.
CAUTION
• To avoid damage to the power
steering pump, do not operate the
vehicle for prolonged periods
with a low power steering fluid
level.
• Never start the engine when the
reservoir tank is empty.
• When adding fluid, be careful that
dirt does not get into the reser-
voir.
• Too little fluid can result in
increased steering effort and/or
noise from the power steering
system.
• The use of the non-specified fluid
could reduce the effectiveness of
the power steering system and
cause damage to it.OTQ077007
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Maintenance
20 7
AUTOMATIC TRANSMISSION FLUID (IF EQUIPPED)
Checking the automatic transmis-
sion fluid level
✽NOTICE
If your vehicle is not equipped with the
automatic transmission level gauge, we
recommend that the automatic trans-
mission fluid inspected by a HYUNDAI
authorised repairer according to the
maintenance schedule.
If your vehicle is equipped with the
automatic transmission level gauge,
inspect the fluid level as follows.
The automatic transmission fluid level
should be checked regularly.
Keep the vehicle on the level ground with
the parking brake applied and check the
fluid level according to the following pro-
cedure.
1. Place the selector lever in N (Neutral)
position and confirm the engine is run-
ning at normal idle speed.
2. After the transmission is warmed up
sufficiently (fluid temperature 70~80°C
(158~176°F), for example by 10 min-
utes usual driving, move the shift lever
through all positions then place the
selector lever in “N (Neutral) or P
(Park)” position.3. Confirm that the fluid level is in “HOT”
range on the level gauge. If the fluid
level is lower, add the specified fluid
from the fill hole. If the fluid level is
higher, drain the fluid from the drain
hole.
4. If the fluid level is checked in cold con-
dition (fluid temperature 20~30°C
(68~86°F) add the fluid to “C” (COLD)
line and then recheck the fluid level
according to the above step 2.
OTQ077009
OTQ076008
OTQ073008
■Type A
■Type B
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721
Maintenance
✽NOTICE
“C” (COLD) range is for reference only
and should NOT be used to determine
transmission fluid level.
✽NOTICE
New automatic transmission fluid
should be red. The red dye is added so
the assembly plant can identify it as
automatic transmission fluid and distin-
guish it from engine oil or antifreeze.
The red dye, which is not an indicator of
fluid quality, is not permanent. As the
vehicle is driven, the automatic trans-
mission fluid will begin to look darker.
The colour may eventually appear light
brown. Therefore, we recommend that
the system be replaced by a HYUNDAI
authorised repairer according to the
Scheduled Maintenance at the begin-
ning of this section.
Use only the specified automatic trans-
mission fluid. (Refer to “Recommended
lubricants and capacities” in section 9.)
Changing the automatic transmis-
sion fluid
We recommend that the automatic trans-
mission fluid changed by a HYUNDAI
authorised repairer according to the
maintenance schedule.
WARNING - Transmission
fluid
The transmission fluid level should
be checked when the engine is at
normal operating temperature. This
means that the engine, radiator,
radiator hose and exhaust system
etc., are very hot. Exercise great
care not to burn yourself during
this procedure.
WARNING- Parking brake
To avoid sudden movement of the
vehicle, apply parking brake and
depress the brake pedal before
moving the shift lever.
CAUTION
• Low fluid level causes transmis-
sion slippage. Overfilling can
cause foaming, loss of fluid and
transmission malfunction.
• The use of a non-specified fluid
could result in transmission mal-
function and failure.
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723
Maintenance
FUEL FILTER (FOR DIESEL)
Draining water from fuel filter
The fuel filter for diesel engine plays an
important role of separating water from
fuel and accumulating the water in its
bottom.
If water accumulates in the
fuel filter, the warning light
comes on when the ignition
switch is in the ON position.
If the stroke is more or less
than specified, we recom-
mend that the system be
serviced by a HYUNDAI
authorised repairer.
Fuel filter cartridge replacement
✽NOTICE
When replacing the fuel filter cartridge,
we recommend that you use parts for
replacement from a HYUNDAI autho-
rised repairer.
OTQ077012R
CAUTION
If the water accumulated in the fuel
filter is not drained at proper times,
damages to the major parts such as
the fuel system can be caused by
water permeation in the fuel filter.
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725
Maintenance
Replace the filter according to the
Maintenance Schedule.
If the vehicle is operated in extremely
dusty or sandy areas, replace the ele-
ment more often than the usual recom-
mended intervals.
Filter inspection
The climate control air filter should be
replaced according to the maintenance
schedule. If the vehicle is operated in
severely air-polluted cities or on dusty
rough roads for a long period, it should
be inspected more frequently and
replaced earlier. When you replace the
climate control air filter, replace it per-
forming the following procedure, and be
careful to avoid damaging other compo-
nents.
Filter replacement
1. Open the glove box and remove the
support rod (1).
CAUTION
• Do not drive with the air cleaner
removed; this will result in exces-
sive engine wear.
• When removing the air cleaner fil-
ter, be careful that dust or dirt
does not enter the air intake, or
damage may result.
• We recommend that you use
parts for replacement from a
HYUNDAI authorised repairer.
CLIMATE CONTROL AIR FILTER (IF EQUIPPED)
OTQ077018R
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731
Maintenance
❈The actual battery label in the vehicle
may differ from the illustration.
Battery capacity label
1. CMF60L-BCI : The HYUNDAI model
name of battery
2. 12V : The nominal voltage
3. 60Ah (20HR) : The nominal capacity
(in Ampere hours)
4. 92RC : The nominal reserve capacity
(in min.)
5. 550CCA :The cold-test current in
amperes by SAE
6. 440A :The cold-test current in
amperes by EN
(Continued)
• The electrical ignition system
works with high voltage. Never
touch these components with the
engine running or the ignition
switched on.
Failure to follow the above warn-
ings can result in serious bodily
injury or death.
CAUTION
If you connect unauthorised elec-
tronic devices to the battery, the
battery may be discharged. Never
use unauthorised devices.OJD072039 ■Example
(Continued)
If electrolyte gets on your
skin, thoroughly wash the
contacted area. If you feel a
pain or a burning sensa-
tion, get medical attention
immediately.
Wear eye protection when
charging or working near a
battery. Always provide
ventilation when working in
an enclosed space.
An inappropriately dis-
posed battery can be harm-
ful to the environment and
human health. Dispose the
battery according to your
local law(s) or regulation.
• When lifting a plastic-cased bat-
tery, excessive pressure on the
case may cause battery acid to
leak, resulting in personal injury.
Lift with a battery carrier or with
your hands on opposite corners.
• Never attempt to recharge the
battery when the battery cables
are connected.
(Continued)
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Maintenance
32 7
Battery recharging
Your vehicle has a maintenance-free,
calcium-based battery.
• If the battery becomes discharged in a
short time (because, for example, the
headlights or interior lights were left on
whilst the vehicle was not in use),
recharge it by slow charging (trickle)
for 10 hours.
• If the battery gradually discharges
because of high electric load whilst the
vehicle is being used, recharge it at 20-
30A for two hours.
Reset items
Items should be reset after the battery
has been discharged or the battery has
been disconnected.
• Climate control system
(See section 4)
• Clock (See section 4)
• Audio (See section 4)
• Auto up/down window (See section 4)
• Trip computer (See section 4)
(Continued)
• Before performing maintenance
or recharging the battery, turn off
all accessories and stop the
engine.
• The negative battery cable must
be removed first and installed
last when the battery is discon-
nected.WARNING- Recharging
battery
When recharging the battery,
observe the following precautions:
• The battery must be removed
from the vehicle and placed in an
area with good ventilation.
• Do not allow cigarettes, sparks,
or flame near the battery.
• Watch the battery during charg-
ing, and stop or reduce the charg-
ing rate if the battery cells begin
gassing (boiling) violently or if
the temperature of the electrolyte
of any cell exceeds 49°C (120°F).
• Wear eye protection when check-
ing the battery during charging.
• Disconnect the battery charger in
the following order.
1. Turn off the battery charger main
switch.
2. Unhook the negative clamp from
the negative battery terminal.
3. Unhook the positive clamp from
the positive battery terminal.
(Continued)
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745
Maintenance
FUSES
A vehicle’s electrical system is protected
from electrical overload damage by
fuses.This vehicle has 3 fuse panels, one locat-
ed in the driver’s side panel bolster, the
other in the engine compartment.
If any of your vehicle’s lights, acces-
sories, or controls do not work, check the
appropriate circuit fuse. If a fuse has
blown, the element inside the fuse will be
melted.
If the electrical system does not work,
first check the driver’s side fuse panel.
Before replacing a blown fuse, turn off
the ignition. and then disconnect the neg-
ative battery cable. replace it in a safe
place.
JAlways replace a blown fuse with one of
the same rating.
If the replacement fuse blows, this indi-
cates an electrical problem. Avoid using
the system involved and we recommend
that you consult a HYUNDAI authorised
repairer.
Three kinds of fuses are used: blade type
for lower amperage rating, cartridge type,
and fusible link for higher amperage rat-
ings.
✽NOTICE
The actual fuse/relay panel label may
differ from equipped items.1VQA4037 Normal Normal Blade type
Cartridge type
Fusible linkBlown
Blown
Normal Blown
WARNING - Fuse replace-
ment
• Never replace a fuse with any-
thing but another fuse of the
same rating.
• A higher capacity fuse could
cause damage and possibly a
fire.
• Never install a wire or aluminum
foil instead of the proper fuse -
even as a temporary repair. It may
cause extensive wiring damage
and a possible fire.
CAUTION
Do not use a screwdriver or any
other metal object to remove fuses
because it may cause a short circuit
and damage the system.
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