fuel HYUNDAI I800 2016 Workshop Manual

775
Maintenance
Once the inducement system reached to
final status and disabled the vehicle
restart, it will only be deactivated in case
the urea tank is replenished or the mal-
functions have been rectified. If the vehi-
cle can't be restarted with "Refill Urea
tank or vehicle will not start " message,
refill more than 4 litres urea, wait for min-
utes and try vehicle starting again. If
vehicle starting is not possible regardless
of urea level, we recommend that the
system be inspected by a HYUNDAI
authorised repairer.
No restart
Low urea solution level
Urea system failure
(= no fuel injection)
Incorrect urea detected
(= abnormal urea)
Abnormal urea-solution consumption
(= post treatment failure)
OTQ045310
OTQ045417
OTQ045416
OTQ045417
Clearing the vehicle-restarting restriction (if equipped)
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Maintenance
76 7
Adding the urea solution
To refill the urea solution from the
refill hose
1. Press the ignition switch to the OFF
position.
2. Turn the urea solution tank cap in a
counterclockwise direction to open it.
3. Fully insert the refill hose to add the
ISO 22241-specified urea solution
over 5 litres or above the mark on the
urea solution tank.
❈Pay the great caution not to add the
urea solution into the fuel tank. If
not, it surely applies adverse impact
on the vehicle performance, causing
various malfunctions.❈Never use the urea solution mixture
with additives or water. It may allow
foreign substances to enter the urea
solution tank. If so, it surely applies
adverse impact on the vehicle per-
formance, causing various malfunc-
tions.
❈Use only the ISO 22241-specified
urea solution. Any unauthorized
urea solution surely applies adverse
impacts on the vehicle performance,
causing various malfunctions.
4. Turn the urea solution tank cap in a
clockwise direction to securely close it.
To refill the urea solution from the
refill bottle
1. Press the ignition switch to the OFF
position
2. Turn the urea solution tank cap in a
counterclockwise direction to open it.
3. Add the ISO 22241-specified urea
solution over 5 litres or above the mark
on the urea solution tank.
❈Pay the great caution not to add the
urea solution into the fuel tank. If
not, it surely applies adverse impact
on the vehicle performance, causing
various malfunctions.
❈Pay the great caution not to over-fill
the (completely) fulfilled urea solu-
tion tank by force whilst refilling the
urea solution from the refill bottle.
The over-filled urea solution tank will
be expanded when it becomes
frozen and this can cause a serious
malfunction of the urea solution tank
or urea solution system.
❈Never use the urea solution mixture
with additives or water. It may allow
foreign substances to enter the urea
solution tank. If so, it surely applies
adverse impact on the vehicle per-
formance, causing various malfunc-
tions.
OTQ045023
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Maintenance
78 7
Storing the urea solution
• It is improper to store the urea solution
in the containers made with the certain
materials (i.e. aluminum, copper, cop-
per alloy, non-alloyed still, and galva-
nized steel). The urea solution dis-
solves the metal materials, severely
damaging the exhaust purification sys-
tem to be non-repairable.
• Store the urea solution only in the con-
tainers made with the following materi-
als.
(DIN EN 10 088-1-/-2-/-3-specified CR-
Ni steel, Mo-Cr-Ni steel, polypropy-
lene, and polyethylene)(Continued)
• Store the urea solution tank only
in the well-ventilated locations.
When the urea solution is
exposed to the hot temperature at
approximately 50°C for an extend-
ed period of time (i.e. under the
direct sunlight), the chemical
decomposition may occur, emit-
ting the ammonia vapour.(Continued)
• When your cloth is contaminated
with the urea solution, immedi-
ately change your cloth.
• When you have an allergic reac-
tion to the urea solution, immedi-
ately consult a doctor.
• Do not allow a child to contact
the urea solution.
• Wipe off any urea solution
spillage with water or cloth. When
the urea solution is crystalized,
wipe it off with the sponge or the
cloth, which is dampened in the
cold water. When the urea solu-
tion spillage is exposed in the air
for an extended period of time, it
is crystalized in white, damaging
the vehicle surface.
• The urea solution is not the fuel
additives. Thus, it should not be
injected to the fuel tank.
Otherwise, it may damage the
engine.
• The urea solution is the aqueous
solution, which is inflammable,
non-toxic, colourless and odour-
less.
(Continued)
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779
Maintenance
Urea solution purity
• The following situations may damage
the DPF system.
- Fuels or any unauthorized liquids are
added into the urea solution tank.
- Additives are mixed in the urea solu-
tion.
- Water is added to dilute the urea
solution.
• Use only the ISO 22241- or DIN7007O-
specified urea solution. When any unau-
thorized urea solution is added to the
tank, we recommend you to contact a
HYUNDAI authorised repairer.
• When any unauthorized impurities
enter the urea solution tank, it may
occur the following problems.
- Increased emission
- Malfunction with the DPF system
- Engine failure
Never add the used urea solution, which
is drained from the tank (i.e. whilst main-
taining the vehicle). Its purity cannot be
guaranteed. Always add the new urea
solution.WARNING
• When opening the urea solution
tank cap at high outside tempera-
tures, ammonia vapours may
escape. Ammonia vapours have a
pungent smell and primarily
cause irritation of the:
- Skin
- Mucous membranes
- Eyes
You may experience a burning
sensation in your eyes, nose and
throat, as well as coughing and
watering of the eyes. Do not
inhale ammonia vapours. Do not
allow urea solution to come in
direct contact with your skin. It is
hazardous to your health. Wash
any affected areas off with plenty
of clean water. If necessary, con-
sult a doctor.
• When handling with urea solution
in closed space, ensure good
ventilation. When the bottle of
urea solution container is
opened, pungent smelling fumes
may escape.
(Continued)Specific
ation of
the
tandard
urea
solutionLiquid such as diesel, gasoline
and alcohol shall never be used
for SCR system. Any fluid other
than recommended urea solu-
tion (conform to ISO22241 or
DIN70070) can damage SCR
system hardware and deterio-
rate vehicle emission.
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Maintenance
80 7
CAUTION
• If defective urea solution or liquid
that is not recommended is sup-
plied, there may be damage on
the parts of the vehicle such as
processing device. If defective
fuel is used, foreign objects will
be accumulated to SCR catalyst
and cause catalyst pushed away
or breaking.
After adding the incorrect urea
solution, please visit the closest
service centre as early as possi-
ble.
• Liquid that are not recommended
such as diesel, petrol, and alcohol
shall never be used other than the
recommended urea solution that
satisfy ISO22241 or DIN70070.
• If defective urea solution or liquid
that is not recommended is sup-
plied, there may be damage on
the parts of the vehicle such as
processing device. If defective
fuel is used, foreign objects will
be accumulated to SCR catalyst
and cause catalyst pushed away
or breaking.
(Continued)
• The time to defrost the urea solu-
tion varies in accordance with
driving conditions and outside
temperatures.(Continued)
• Keep urea solution out of reach
of children.
• When urea solution overflows
into vehicle surface, wash out
vehicle surface with clean water
to prohibit corrosion from occur-
ring.
• When replenishing, be careful
lest the urea solution should
overflow.
• In case the vehicle was parked at
very low ambient temperature
(below 11 dgree Celcius) for a
long time, the urea solution will
be frozen in the urea solution
tank. With frozen urea, the tank
level may not be detected cor-
rectly until the urea solution will
be defrosted by activated heater.
Incorrect urea or diluted urea can
increase the freezing point, and
thus defrosting may not be prop-
erly done by the heater which is
activated below certain tempera-
tures. This phenomenon may
cause malfunction of the SCR
system which can lead to the pro-
hibition of engine restarting.
(Continued)
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Specifications
4 9
RECOMMENDED LUBRICANTS AND CAPACITIES
To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality.
The correct lubricants also help promote engine efficiency that results in improved fuel economy.
These lubricants and fluids are recommended for use in your vehicle.
*
1 : Refer to the recommended SAE viscosity numbers on page 9-6.
*2 : Engine oils labeled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel econ-
omy by reducing the amount of fuel necessary to overcome engine friction. Often, these improvements are difficult to measure
in everyday driving, but in a year’s time, they can offer significant cost and energy savings.
*
3 : DPF : Diesel Particulate Filter
*4 : If the API service SM engine oil is not available in your country, you are able to use API service SL.Lubricant Volume Classification
Engine oil *
1*2
(drain and refill)
RecommendsDiesel engine7,4 l
(6,51 Imp. qts.)- without DPF*3: ACEA B4
- with DPF*3: ACEA C2/C3
Petrol engine5,1 l
(4,49 Imp. qts.)API Service SM *
4, ILSAC GF-4 or above
Manual transmission fluid Diesel engine A2 2,52,2 ~ 2,3l
(2,32 ~ 2,43 Imp. qts.)
API Service GL-4
SAE 75W/85
Petrol engine1,95 ~ 2,05l
(2,06 ~ 2,16 Imp. qts.)
Automatic transmission
fluidDiesel engine10,0 l (8,79 Imp. qts.)
APOLLOIL ATF RED-1
Petrol engine8,0 l (7,03 Imp. qts.)
CASTLE AUTO FLUID T-IV, DIAMOND ATF SP-I
Power steering0,9~1,0 l
(0,79~0,87 Imp. qts.)PSF-3
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95
Specifications
Available Engine oil (For Europe A2 2.5 Diesel engine)
Supplier Product
Shell HELIX ULTRA AP-L 5W-30
Lubricant Volume Classification
CoolantWagonDiesel engine13 l (11,43 Imp. qts.)
Mixture of antifreeze and water
(Ethylene glycol base coolant for aluminium radiator) Petrol engine10,2 l
(8,97 Imp. qts.)
Va nDiesel engine10 l (8,79 Imp. qts.)
Petrol engine7,1 l (6,24 Imp. qts.)
Brake fluid0,7~0,8 l
(0,61~0,70 Imp. qts.)FMVSS116 DOT-3 or DOT-4
Rear axle oil2,1l (1,85 Imp. qts.)The temperate zone (-30°C~30°C) : API GL-4 (SAE 90)
The torrid zone (30°C~) : API GL-4 (SAE 140)
The frigid zone (~-30°C) : API GL-5 (SAE 80)
Urea14,0l (14,79 Imp. qts.)ISO 22241 or DIN70070
Fuel75 l(16,49 Imp. gal.)
-
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Specifications
6 9
Recommended SAE viscosity
number Engine oil viscosity (thickness) has an
effect on fuel economy and cold weather
operating (engine start and engine oil
flowability). Lower viscosity engine oils
can provide better fuel economy and cold
weather performance, however, higher
viscosity engine oils are required for sat-
isfactory lubrication in hot weather.Using oils of any viscosity other than
those recommended could result in
engine damage.
When choosing an oil, consider the range
of temperature your vehicle will be oper-
ated in before the next oil change.
Proceed to select the recommended oil
viscosity from the chart.
CAUTION
Always be sure to clean the area
around any filler plug, drain plug, or
dipstick before checking or drain-
ing any lubricant. This is especially
important in dusty or sandy areas
and when the vehicle is used on
unpaved roads. Cleaning the plug
and dipstick areas will prevent dirt
and grit from entering the engine
and other mechanisms that could
be damaged.
Temperature Range for SAE Viscosity Numbers
Temperature
Petrol
Engine Oil *
1
°C
(°F)-30 -20 -10 0 10 20 30 40 50
-10 0 20 40 60 80 100 120
Diesel
Engine Oil
5W-30/5W-40
15W-40
10W-30/10W-40
0W-30 *2
1. For better fuel economy, it is recommended to use the engine oil of a viscosity grade SAE 5W-
20 (API SM / ILSAC GF-4). However, if the engine oil is not available in your country, select
the proper engine oil using the engine oil viscosity chart.
2. It is only for extreme cold area and to be restricted by driving condition and area.
(Especially, not recommended for sustained high loaded and high speed operation.)
20W-50
10W-30
15W-40
5W-20, 5W-30
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