brake HYUNDAI I800 2016 Repair Manual

What to do in an emergency
4 6
IF THE ENGINE WILL NOT START
If engine cannot be cranked
1. If your car has an automatic transmis-
sion, be sure the gear selector lever is
in N (Neutral) or P (Park) and the
emergency brake is set.
2. Check the battery terminals and con-
nections to ensure that these are clean
and also tight.
3. If the ignition warning lights dim when
the engine is cranked and the battery
terminals have been checked, a dis-
charged battery is indicated.
4. Do not attempt to push or tow start the
vehicle, refer to "Jump Starting" for
information regarding engine starting
when the battery is discharged.
If engine turns over normally but
does not start
1. Check fuel level.
2. With the ignition switch in the LOCK
position, check all connectors at the
ignition coils and spark plugs.
Reconnect any that may be discon-
nected or loose.
3. Check the fuel line in the engine com-
partment.
4. If the engine still does not start, we
recommend that you call a HYUNDAI
authorised repairer.
WARNING
If the engine refuses to start, no
attempt should be made to push or
tow start the vehicle. Vehicles with
automatic transmission or fuel
injection will not be able to be start-
ed in this manner since no drive is
transmitted through the automatic
transmission whilst the engine is
not running, and in the case of fuel
injected derivatives, the fuel pump
will not operate under tow start
conditions. In addition, if the vehi-
cle is equipped with an exhaust cat-
alyst, damage to the catalyst may
result if the vehicle is tow started.
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67
What to do in an emergency
IF THE ENGINE OVERHEATS
If your temperature gauge indicates over-
heating, you experience a loss of power,
or hear loud pinging or knocking, the
engine is probably too hot. If this hap-
pens, you should:
1. Pull off the road and stop as soon as it
is safe to do so.
2. Place the gear selector lever in P
(automatic transmission) or neutral
(manual transmission) and set the
parking brake. If the air conditioning is
on, turn it off.
3. If engine coolant is running out under
the car or steam is coming out from
the bonnet, stop the engine. Do not
open the bonnet until the coolant has
stopped running or the steaming has
stopped. If there is no visible loss of
engine coolant and no steam, leave
the engine running and check to be
sure the engine cooling fan is operat-
ing. If the fan is not running, turn the
engine off.4. Check to see if the water pump drive
belt is missing. If it is not missing,
check to see that it is tight. If the drive
belt seems to be satisfactory, check
for coolant leaking from the radiator,
hoses or under the car. (If the air con-
ditioning had been in use, it is normal
for cold water to be draining from it
when you stop).
5. If the water pump drive belt is broken
or engine coolant is leaking out, stop
the engine immediately and we recom-
mend that you call a HYUNDAI autho-
rised repairer.6. If the cause of the overheating cannot
be found, wait until the engine temper-
ature has returned to normal. Then, if
coolant has been lost, carefully add
coolant to the reservoir to bring the
fluid level in the reservoir up to the
base of the radiator fill opening. Fill the
coolant expansion tank to the halfway
mark. To ensure the correct water to
coolant mix is obtained after top up,
testing by an authorised repairer is
required.
7. Proceed with caution until it is estab-
lished that the engine is operating nor-
mally. If overheating happens again,
we recommend that you call a
HYUNDAI authorised repairer.
CAUTION
• Serious loss of coolant indicates
there is a leak in the cooling sys-
tem and we recommend that the
system be checked by a HYUNDAI
authorised repairer.
• When the engine overheats from
low engine coolant, suddenly
adding engine coolant may cause
cracks in the engine. To prevent
damage, add engine coolant
slowly in small quantities.
WARNING
Whilst the engine is running, keep
hair, hands and clothing away from
moving parts such as the fan and
drive belts to prevent injury.
WARNING
Do not remove the radiator cap
when the engine is hot since steam
and boiling water may be ejected
from the radiator resulting in burns
or scalding.
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611
What to do in an emergency
Changing a Tyre with TPMS
If you have a flat tyre, the Low Tyre
Pressure Telltale will illuminate. If you
believe you have a flat tyre or feel
any vehicle instability, take your foot
off the accelerator pedal and let the
vehicle slow down whilst driving
straight ahead. Do not apply the
brakes immediately or attempt to pull
off the road as this may cause a loss
of control resulting in an accident.
When the vehicle has slowed to such
a speed that it is safe to do so, brake
carefully and pull off the road. Drive
off the road as far as possible and
park on firm, level ground. If you are
on a divided highway, do not park in
the median area between the two
traffic lanes. Replace the flat tyre
with the compact spare tyre.The spare tyre is not equipped with a
tyre pressure monitoring sensor.
When the low pressure tyre or the flat
tyre is replaced with the spare tyre,
the Low Tyre Pressure Telltale will
remain on. Also, the TPMS
Malfunction Indicator will illuminate
after blinking for one minute if the
vehicle is driven at speed above 25
km/h (15.5 mph) for approximately 10
minutes.
Once the original tyre equipped with
a tyre pressure monitoring sensor is
reinflated to the recommended pres-
sure and reinstalled on the vehicle,
the Low Tyre Pressure Telltale and
TPMS Malfunction Indicator will go
off within a few minutes.
If the indicator is not extinguished
after a few minutes of driving, We rec-
ommend that the system be checked
by a HYUNDAI authorised repairer.
Each wheel is equipped with a tyre
pressure sensor mounted inside the
tyre behind the valve stem (except for
the spare tyre). You must use TPMS
specific wheels. It is recommended
that you always have your tyres serv-
iced by a HYUNDAI authorised
repairer as soon as possible.
CAUTION
To prevent damaging your tyre
pressure sensor, never use a
puncture-repairing agents or
tyre sealants to repair and/or
inflate a low pressure tyre. If
used, you will have to replace
the tyre pressure sensor.
WARNING - For EUROPE
• Do not modify the vehicle, it
may interfere with the TPMS
function.
• The wheels on the market do
not have a TPMS sensor.
For your safety, we recom-
mend that you use parts for
replacement from a HYUNDAI
authorised repairer.
• If you use the wheels on the
market, use a TPMS sensor
approved by a HYUNDAI dealer.
If your vehicle is not equipped
with a TPMS sensor or TPMS
does not work properly, you
may fail the periodic vehicle
inspection conducted in your
country.
❈All vehicles sold in the
EUROPE market during below
period must be equipped with
TPMS.
- New model vehicle :
Nov. 1, 2012 ~
- Current model vehicle :
Nov. 1, 2014~ (Based on vehi-
cle registrations)
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615
What to do in an emergency
Changing tyres
1. Park on a level surface and apply
the parking brake firmly.
2. Shift the shift lever into R
(Reverse) with manual transmis-
sion or P (Park) with automatic
transmission.
3. Activate the hazard warning flash-
er.4. Remove the wheel lug nut wrench,
jack and spare tyre from the vehi-
cle.
5. Block both the front and rear of the
wheel that is diagonally opposite
the jack position.
OTQ047006K/H
WARNING- Changing a tyre
• To prevent vehicle movement
whilst changing a tyre, always
set the parking brake fully,
and always block the wheel
diagonally opposite the wheel
being changed.
• We recommend that the
wheels of the vehicle be
blocked, and that no person
remain in a vehicle that is
being jacked.
OTQ065022
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What to do in an emergency
20 6
Jack label1. Model Name
2. Maximum allowable load
3. When using the jack, set your
parking brake.
4. When using the jack, stop the
engine.
5. Do not get under a vehicle that is
supported by a jack.
6. The designated locations under
the frame
7. When supporting the vehicle, the
base plate of jack must be vertical
under the lifting point.
8. Shift into Reverse gear on vehicles
with manual transaxle or move the
shift lever to the P position on
vehicles with automatic transaxle.
9. The jack should be used on firm
level ground.
10. Jack manufacture
11. Production date
12. Representative company and
address ❈The actual Jack label in the vehicle may differ from the illustration.
For more detailed specifications, refer to the label attached to the jack.
• Type A ■Example
• Type B
OTQ044219
OHYK064002
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623
What to do in an emergency
When towing your vehicle in an emer-
gency without wheel dollies :
1. Set the ignition switch in the ACC posi-
tion.
2. Place the transmission shift lever in N
(Neutral).
3. Release the parking brake.
Removable towing hook
(front, if equipped)
1. Remove the towing hook from the tool
case.
2. Remove the hole cover on the front
bumper by turning it.3. Install the towing hook by turning it
clockwise into the hole until it is fully
secured.
4. Remove the towing hook and install
the cover after use.
CAUTION
Failure to place the transmission
shift lever in N (Neutral) may cause
internal damage to the transmis-
sion.
OTQ066019OTQ065020
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What to do in an emergency
24 6
Emergency towing
If towing is necessary, we recommend
you to have it done by a HYUNDAI
authorised repairer or a commercial
tow truck service.If towing service is not available in an
emergency, your vehicle may be tem-
porarily towed using a cable or chain
secured to the emergency towing hook
under the front (or rear) of the vehicle.
Use extreme caution when towing the
vehicle. A driver must be in the vehicle to
steer it and operate the brakes.
Towing in this manner may be done only
on hard-surfaced roads for a short dis-
tance and at low speeds. Also, the
wheels, axles, power train, steering and
brakes must all be in good condition.
• Do not use the tow hooks to pull a vehi-
cle out of mud, sand or other condi-
tions from which the vehicle cannot be
driven out under its own power.
• Avoid towing a vehicle heavier than the
vehicle doing the towing.
• The drivers of both vehicles should
communicate with each other frequent-
ly.• Before emergency towing, check that
the hook is not broken or damaged.
• Fasten the towing cable or chain
securely to the hook.
• Do not jerk the hook. Apply steady and
even force.
• To avoid damaging the hook, do not
pull from the side or at a vertical angle.
Always pull straight ahead.
CAUTION
• Attach a towing strap to the tow
hook.
• Using a portion of the vehicle
other than the tow hooks for tow-
ing may damage the body of your
vehicle.
• Use only a cable or chain specifi-
cally intended for use in towing
vehicles. Securely fasten the
cable or chain to the towing hook
provided.
OTQ066021
OTQ067013
Front (if equipped)
Rear
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625
What to do in an emergency
• Use a towing strap less than 16 feet (5
m) long. Attach a white or red cloth
(about 12 inches (30 cm) wide) in the
middle of the strap for easy visibility.
• Drive carefully so that the towing strap
is not loosened during towing.
Emergency towing precautions
• Turn the ignition switch to ACC so the
steering wheel isn’t locked.
• Place the transmission shift lever in N
(Neutral).
• Release the parking bake.
• Press the brake pedal with more force
than normal since you will have
reduced brake performance.
• More steering effort will be required
because the power steering system
will be disabled.
• If you are driving down a long hill, the
brakes may overheat and brake per-
formance will be reduced. Stop often
and let the brakes cool off.WARNING
Use extreme caution when towing
the vehicle.
• Avoid sudden starts or erratic
driving manoeuvres which would
place excessive stress on the
emergency towing hook and tow-
ing cable or chain. The hook and
towing cable or chain may break
and cause serious injury or dam-
age.
• If the disabled vehicle is unable
to be moved, do not forcibly con-
tinue the towing. Contact a
HYUNDAI authorised repairer or a
commercial tow truck service for
assistance.
• Tow the vehicle as straight ahead
as possible.
• Keep away from the vehicle dur-
ing towing.
OTQ067014
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Tie-down hook
(for flatbed towing)
WARNING
Do not use the hooks under the
front (or rear) of the vehicle for tow-
ing purposes. These hooks are
designed ONLY for transport tie-
down. If the tie-down hooks are
used for towing, the tie-down hooks
or front bumper will be damaged
and this could lead to serious
injury.
CAUTION - Automatic
transmission
• If the car is being towed with all
four wheels on the ground, it can
be towed only from the front. Be
sure that the transmission is in
neutral. Be sure the steering is
unlocked by placing the ignition
switch in the ACC position. A
driver must be in the towed vehi-
cle to operate the steering and
brakes.
• To avoid serious damage to the
automatic transmission, limit the
vehicle speed to 10 mph (15 km/h)
and drive less than 1 mile (1.5
km) when towing.
• Before towing, check the auto-
matic transmission fluid leak
under your vehicle. If the auto-
matic transmission fluid is leak-
ing, a flatbed equipment or tow-
ing dolly must be used.
626
What to do in an emergency
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7
Engine compartment / 7-2
Maintenance services / 7-4
Owner maintenance / 7-6
Scheduled maintenance service / 7-8
Explanation of scheduled maintenance items / 7-9
Engine oil / 7-13
Engine coolant / 7-15
Brake and clutch fluid / 7-18
Power steering fluid / 7-19
Automatic transmission fluid / 7-20
Washer fluid / 7-22
Parking brake / 7-22
Fuel filter (for diesel) / 7-23
Air cleaner / 7-24
Climate control air filter / 7-25
Wiper blades / 7-27
Battery / 7-30
Tyres and wheels / 7-33
Fuses / 7-45
Light bulbs / 7-54
Appearance care / 7-62
Emission control system / 7-69
• Selective catalytic reduction / 7-72
• Urea gauge / 7-72
• Low urea warning message / 7-73
• Malfunction with the scr system / 7-74
• Clearing the vehicle-restarting restriction / 7-75
• Adding the urea solution / 7-76
• Storing the urea solution / 7-78
• Urea solution purity / 7-79
Maintenance
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