belt HYUNDAI IX20 2017 Workshop Manual

Driving your vehicle
52
5
Fuel, engine coolant and engine oil
High speed travel consumes more fuel
than urban motoring. Do not forget to
check both engine coolant and engineoil.
Drive belt
A loose or damaged drive belt may result
in overheating of the engine.
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What to do in an emergency
8
6
IF THE ENGINE OVERHEATS
If your temperature gauge indicates over-
heating, you will experience a loss of
power, or hear loud pinging or knocking,
the engine is probably too hot. If this hap-
pens, you should:
1. Pull off the road and stop as soon as it is safe to do so.
2. Place the shift lever in P (automatic transaxle) or Neutral (manual
transaxle) and set the parking brake. If
the air conditioning is on, turn it off.
3. If engine coolant is running out under the vehicle or steam is coming out
from the hood, stop the engine. Do notopen the hood until the coolant has
stopped running or the steaming has
stopped. If there is no visible loss of
engine coolant and no steam, leave
the engine running and check to be
sure the engine cooling fan is operat-
ing. If the fan is not running, turn the
engine off. 4. Check to see if the water pump drive
belt is missing. If it is not missing,
check to see that it is tight. If the drive
belt seems to be satisfactory, check for
coolant leaking from the radiator,
hoses or under the vehicle. (If the air
conditioning had been in use, it is nor-
mal for cold water to be draining from
it when you stop).
5. If the water pump drive belt is broken or engine coolant is leaking out, stop
the engine immediately and we recom-
mend that you call an authorized
HYUNDAI dealer. 6. If you cannot find the cause of over-
heating, wait until the engine tempera-
ture has returned to normal. Then, ifcoolant has been lost, carefully add
coolant to the reservoir to bring the
fluid level in the reservoir up to the
halfway mark.
7. Proceed with caution, keeping alert for further signs of overheating. If over-
heating happens again, we recom-
mend that you call an authorized
HYUNDAI dealer.
WARNING
While the engine is running, keep
hair, hands and clothing away from
moving parts such as the fan and
drive belts to prevent injury.
WARNING
Do not remove the radiator cap
when the engine is hot. This can
allow coolant to be blown out of the
opening and cause serious burns.
CAUTION
Serious loss of coolant indicates there is a leak in the cooling sys-tem and we recommend that the
system be checked by an author-ized HYUNDAI dealer.
When the engine overheats from low engine coolant, suddenlyadding engine coolant may cause cracks in the engine. To prevent
damage, add engine coolant slowly in small quantities.
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Maintenance
6
7
At least monthly:
Check the coolant level in the engine
coolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn sig-
nals and hazard warning flashers.
Check the inflation pressures of all tires including the spare.
At least twice a year
(i.e., every Spring and Fall):
Check the radiator, heater and air con- ditioning hoses for leaks or damage.
Check the windshield washer spray and wiper operation. Clean wiper
blades with clean cloth dampened with
washer fluid.
Check the headlight alignment.
Check the muffler, exhaust pipes, shields and clamps.
Check the lap/shoulder belts for wear and function.
Check for worn tires and loose wheel lug nuts.
At least once a year:
Clean the body and door drain holes.
Lubricate the door hinges and checks,
and hood hinges.
Lubricate the door and hood locks and latches.
Lubricate the door rubber weather- strips.
Check the air conditioning system.
Inspect and lubricate automatic transaxle linkage and controls.
Clean the battery and terminals.
Check the brake/clutch fluid level.
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Maintenance
8
7
NORMAL MAINTENANCE SCHEDULE - FOR EUROPE
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all
vehicle emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is deter-
mined by whichever occurs first.❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace
* 1
: Check the engine oil level and leak every 500 km (350
miles) or before starting a long trip.
* 2
: This maintenance schedule depends on fuel quality. It is
applicable only when using a qualified fuel <"EN590 or
equivalent">. If the diesel fuel specifications don't meet the
EN590, it must be replaced according to the severe mainte-
nance schedule.
* 3
: If the recommended oil is not available, replace engine oil
and engine oil filter every 20,000 km or 12 months.
* 4
: If the recommended oil is not available, replace engine oil
and engine oil filter every 15,000 km.
* 5
: The engine oil level should be checked regularly and main-
tained properly. Operating with an insufficient amount of oil
can damage the engine, and such damage is not covered
by warranty.
* 6
: This maintenance schedule depends on fuel quality. It is
applicable only when using a qualified fuel <"EN590 or
equivalent">. If the diesel fuel specifications don't meet the
EN590, it must be replaced more frequently. If there are
some important safety matters like fuel flow restriction,
surging, loss of power, hard starting problem etc., replacethe fuel filter immediately regardless of maintenance sched-
ule. We recommend that you contact an authorized
HYUNDAI dealer for details. *
7
: The fuel filter is considered to be maintenance free but peri-
odic inspection is recommended for this maintenance
schedule depends on fuel quality. If there are some impor-
tant matters like fuel flow restriction, surging, loss of power,
hard starting problem etc, replace the fuel filter immediately
regardless of maintenance schedule. We recommend that
you consult authorized HYUNDAI dealer for details.
* 8
: Manual transaxle fluid should be changed anytime they
have been submerged in water.
* 9
: Inspect drive belt tensioner, idler and alternator pulley and if
necessary correct or replace.
* 10
: When adding coolant, use only a qualified coolant additive
for your vehicle and never mix hard water in the coolant
filled at the factory. An improper coolant mixture can result
in serious malfunction or engine damage.
* 11
: Inspect for excessive valve noise and/or engine vibration
and adjust if necessary. We recommend that the system be
checked by an authorized HYUNDAI dealer.
* 12
: If good quality gasolines that meet Europe Fuel standards
(EN228) or equivalents including fuel additives is not avail-
able, one bottle of additive is recommended. Additives are
available from your authorized HYUNDAI dealer along with
information on how to use them. Do not mix other additives.
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711
Maintenance
NORMAL MAINTENANCE SCHEDULE - FOR EUROPE
90,000 km (60,000 miles) or 72 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections (90,000 km (60,000 miles) or 36 months)
❑ Inspect disc brakes and pads (90,000 km (60,000 miles) or 36 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter cartridge (Diesel) * 6
❑
Inspect fuel lines, fuel hoses and connections
❑ Inspect parking brake (90,000 km (60,000 miles) or 36 months)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear) (90,000 km (60,000 miles) or 36 months)
❑ Inspect valve clearance (Gasoline) * 11
❑
Replace brake/clutch(if equipped) fluid
(Continued)
(Continued)
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter (Diesel) * 1
*2
*3
* 5
❑
Replace engine oil and filter (Gasoline) * 1
*4
*5
(90,000 km (60,000 miles) or 36 months)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Diesel) * 9
(At first, 90,000 km (60,000 miles) or 48months after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Gasoline) * 9
(At first, 90,000 km (60,000 miles) or 72months after that, every 30,000 km (20,000 miles) or 24months )
❑ Add fuel additives (Gasoline) * 12
(Every 15,000 km or 12months)
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Maintenance
12
7
NORMAL MAINTENANCE SCHEDULE - FOR EUROPE
120,000 km (80,000 miles) or 96 months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections (120,000 km (80,000 miles) or 48 months)
❑ Inspect disc brakes and pads (120,000 km (80,000 miles) or 48 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter (Gasoline) * 7
❑
Inspect fuel lines, fuel hoses and connections
❑ Inspect manual transaxle fluid (if equipped) * 8
❑
Inspect parking brake (120,000 km (80,000 miles) or 48 months)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear) (120,000 km (80,000 miles) or 48 months)
(Continued)
(Continued)
❑ Inspect vapor hose and fuel filler cap
❑ Replace air cleaner filter
❑ Replace brake/clutch (if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter (Diesel) * 1
*2
*3
* 5
❑
Replace engine oil and filter (Gasoline) * 1
*4
*5
(120,000 km (80,000 miles) or 48 months)
❑ Replace fuel filter cartridge (Diesel) * 6
❑
Replace spark plugs (Gasoline)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Diesel) * 9
(At first, 90,000 km (60,000 miles) or 48months after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Gasoline) * 9
(At first, 90,000 km (60,000 miles) or 72months after that, every 30,000 km (20,000 miles) or 24months )
❑ Add fuel additives (Gasoline) * 12
(Every 15,000 km or 12months)
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NORMAL MAINTENANCE SCHEDULE - FOR EUROPE
150,000 km (100,000 miles) or 120 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections (150,000 km (100,000 miles) or 60 months)
❑ Inspect disc brakes and pads (150,000 km (100,000 miles) or 60 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter cartridge (Diesel) * 6
❑
Inspect fuel lines, fuel hoses and connections
❑ Inspect parking brake (150,000 km (100,000 miles) or 60 months)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear) (150,000 km (100,000 miles) or 60 months)
❑ Replace brake/clutch(if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter (Diesel) * 1
*2
*3
* 5
(Continued)
(Continued)
❑
Replace engine oil and filter (Gasoline) * 1
*4
*5
(150,000 km (100,000 miles) or 60 months)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Diesel) * 9
(At first, 90,000 km (60,000 miles) or 48months after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Gasoline) * 9
(At first, 90,000 km (60,000 miles) or 72months after that, every 30,000 km (20,000 miles) or 24months )
❑ Add fuel additives (Gasoline) * 12
(Every 15,000 km or 12months)
713
Maintenance
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Maintenance
14
7
NORMAL MAINTENANCE SCHEDULE - FOR EUROPE
180,000 km (120,000 miles) or 144 months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections (180,000 km (120,000 miles) or 72 months)
❑ Inspect disc brakes and pads (180,000 km (120,000 miles) or 72 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter (Gasoline) * 7
❑
Inspect fuel lines, fuel hoses and connections
❑ Inspect manual transaxle fluid (if equipped) * 8
❑
Inspect parking brake (180,000 km (120,000 miles) or 72 months)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear) (180,000 km (120,000 miles) or 72 months)
❑ Inspect valve clearance (Gasoline) * 11
(Continued)
(Continued)
❑
Inspect vapor hose and fuel filler cap
❑ Replace air cleaner filter
❑ Replace brake/clutch(if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter (Diesel) * 1
*2
*3
* 5
❑
Replace engine oil and filter (Gasoline) * 1
*4
*5
(180,000 km (120,000 miles) or 72 months)
❑ Replace fuel filter cartridge (Diesel) * 6
❑
Replace spark plugs (Gasoline)
❑ Inspect cooling system (At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Diesel) * 9
(At first, 90,000 km (60,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Gasoline) * 9
(At first, 90,000 km (60,000 miles) or 72months
after that, every 30,000 km (20,000 miles) or 24months )
❑ Add fuel additives (Gasoline) * 12
(Every 15,000 km or 12months)
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715
Maintenance
NORMAL MAINTENANCE SCHEDULE - FOR EUROPE
210,000 km (140,000 miles) or 168 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections (210,000 km (140,000 miles) or 84 months)
❑ Inspect disc brakes and pads (210,000 km (140,000 miles) or 84 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter cartridge (Diesel) * 6
❑
Inspect fuel lines, fuel hoses and connections
❑ Inspect parking brake (210,000 km (140,000 miles) or 84 months)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear) (210,000 km (140,000 miles) or 84 months)
❑ Replace brake/clutch(if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter (Diesel) * 1
*2
*3
* 5
(Continued)
(Continued)
❑
Replace engine oil and filter (Gasoline) * 1
*4
*5
(210,000 km (140,000 miles) or 84 months)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Diesel) * 9
(At first, 90,000 km (60,000 miles) or 48months after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Gasoline) * 9
(At first, 90,000 km (60,000 miles) or 72months after that, every 30,000 km (20,000 miles) or 24months )
❑ Replace coolant * 10
(At first, 210,000 km (120,000 miles) or 120 months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Add fuel additives (Gasoline) * 12
(Every 15,000 km or 12months)
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Maintenance
16
7
NORMAL MAINTENANCE SCHEDULE - FOR EUROPE
240,000 km (160,000 miles) or 192 months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections (240,000 km (160,000 miles) or 96 months)
❑ Inspect disc brakes and pads (240,000 km (160,000 miles) or 96 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter (Gasoline) * 7
❑
Inspect fuel lines, fuel hoses and connections
❑ Inspect manual transaxle fluid (if equipped) * 8
❑
Inspect parking brake (240,000 km (160,000 miles) or 96 months)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear) (240,000 km (160,000 miles) or 96 months)
❑ Inspect vapor hose and fuel filler cap
❑ Replace air cleaner filter
❑ Replace brake/clutch(if equipped) fluid
❑ Replace climate control air filter (if equipped)
(Continued)
(Continued)
❑ Replace engine oil and filter (Diesel) * 1
*2
*3
* 5
❑ Replace engine oil and filter (Gasoline) * 1
*4
*5
(240,000 km (160,000 miles) or 96 months)
❑ Replace fuel filter cartridge (Diesel) * 6
❑ Replace spark plugs (Gasoline)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Diesel) * 9
(At first, 90,000 km (60,000 miles) or 48months after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Gasoline) * 9
(At first, 90,000 km (60,000 miles) or 72months after that, every 30,000 km (20,000 miles) or 24months )
❑ Replace coolant * 10
(At first, 210,000 km (120,000 miles) or 120 months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Add fuel additives (Gasoline) * 12
(Every 15,000 km or 12months)
No check, No service required
❑ Automatic transaxle fluid
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