fuel filter HYUNDAI IX35 2014 Repair Manual

7 115
Maintenance
Operating precautions for catalyticconverters (if equipped)Your vehicle is equipped with a catalytic
converter emission control device.
Therefore, the following precautions
must be observed:
 Use only UNLEADED FUEL for gaso- line engine.
 Do not operate the vehicle when there are signs of engine malfunction, such
as misfire or a noticeable loss of per-
formance.
 Do not misuse or abuse the engine. Examples of misuse are coasting withthe ignition off and descending steep
grades in gear with the ignition off.
 Do not operate the engine at high idle speed for extended periods (5 minutesor more).
 Do not modify or tamper with any part of the engine or emission control sys-
tem. We recommend that the system
be inspected by an authorized
HYUNDAI dealer.
 Avoid driving with a extremely low fuel level. Running out of fuel cause the
engine to misfire, damaging the cat-
alytic converter.
Failure to observe these precautionscould result in damage to the catalytic
converter and to your vehicle.
Additionally, such actions could void your
warranties.Diesel Particulate Filter (if equipped)
The Diesel Particulate Filter (DPF) sys-
tem removes the soot emitted from the
vehicle.
Unlike a disposable air filter, the DPF
system automatically burns (oxidizes)
and removes the accumulated soot
according to the driving condition. In
other words, the active burning by engine
control system and high exhaust gas
temperature caused by normal/high driv-
ing condition burns and removes the
accumulated soot.
However, if the vehicle continues to be
driven at low speed for long time, the
accumulated soot may not be automati-
cally removed because of low exhaust
gas temperature. In this particular case,the amount of soot is out of detection
limit, the soot oxidation process by
engine control system may not happen
and the malfunction indicator light may
blink. When the malfunction indicator light
blinks, it may stop blinking by driving the
vehicle at more than 60km/h (37 mph) orat more than second gear with 1500 ~
2000 engine rpm for a certain time (for
about 25 minutes).
WARNING - Fire
 A hot exhaust system can ignite flammable items under your vehi-
cle. Do not park, idle, or drive the
vehicle over or near flammable
objects, such as dry grass, paper,
leaves, etc.
 The exhaust system and catalytic system are very hot while the
engine is running or immediately
after the engine is turned off.
Keep away from the exhaust sys-
tem and catalytic, you may get
burned.
Also, do not remove the heat sink
around the exhaust system, do
not seal the bottom of the vehicle
or do not coat the vehicle for cor-
rosion control. It may present a
fire risk under certain conditions.
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87
Specifications & Consumer information
Lubricant Volume Classification
Coolant Gasoline Engine6.7 l(7.08 US qt.)Mixture of antifreeze and distilled water
(Ethylene glycol base coolant for aluminum radiator)
Diesel Engine8.5 l(8.98 US qt.)
Brake/clutch fluid0.7~0.8 l
(0.7~0.8 US qt.)FMVSS116 DOT-3 or DOT-4
Rear differential oil (4WD) 0.65
l( 0.69 US qt.) HYPOID GEAR OIL API GL-5, SAE 75W/90
(SHELL SPIRAX X or equivalent)
Transfer case oil (4WD) 0.6
l(0.63 US qt.) HYPOID GEAR OIL API GL-5, SAE 75W/90
(SHELL SPIRAX X or equivalent)
Fuel Gasoline Engine
58 l(15.3 US gal.)
Refer to “Fuel requirements” in section 1
Diesel Engine
Available Engine oil
Supplier Product
Gasoline Engine Diesel Engine
Shell HELIX ULTRA AH-E 5W-30
HELIX ULTRA AP 5W-30
HELIX ULTRA 5W-40
SK ZIC LD5W-30 ZIC LS 5W-30
Chevron KIXX G1 LL KIXX D1 5W-30
Total QUARTZ HKS G-310
QUARTZ INEO MC3 5W-30
QUARTZ INEO MC3 5W-30
Fuchs TITAN SUPERSYN LONG LIFE 5W-30/40
* 1
Refer to the recommended SAE viscosity numbers on 8-8 page.
* 2
Engine oils labeled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel economy by reducing
the amount of fuel necessary to overcome engine friction. Often, these improvements are difficult to measure in everyday driving, but in a year’s
time, they can offer significant cost and energy savings.
* 3
Diesel Particulate Filter
EL(FL) Eng 8.QXP 8/8/2013 6:58 PM Page 7

Introduction
6
1
INDICATOR SYMBOLS ON THE INSTRUMENT CLUSTER
Engine oil pressure warning light
Seat belt warning light
Door and tailgate open position light
High beam indicator
Light on indicator*
Turn signal indicator
ABS warning light
Parking brake & Brake fluid
warning light
4WD system warning light* 4WD LOCK indicator*
Malfunction indicator*
Air bag warning light
Cruise SET indicator*
Low fuel level warning light
Charging system warning light
Door ajar warning light
Glow indicator (Diesel only)
Fuel filter warning light (Diesel only)
Cruise indicator*
ESC indicator*
ESC OFF indicator*
Immobiliser indicator*
Shift pattern indicator*
Front fog light indicator*
Rear fog light indicator*
Low beam indicator*
Electric power steering (EPS)
system warning light*
Key out warning*
KEY
OUT
DBC indicator*
Tailgate open warning light
Sunroof open warning light
Engine oil level warning light (Diesel engine*)Manual transaxle shift indicator*/
Auto transaxle shift indicator*
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26
Your vehicle at a glance
OEL070302R
1. Engine coolant reservoir ..................7-17
2. Fuse box ..........................................7-45
3. Fuel filter ..........................................7-21
4. Engine oil dipstick ............................7-15
5. Engine oil filler cap ..........................7-15
6. Brake/clutch* fluid reservoir ............7-19
7. Air cleaner ........................................7-23
8. Negative battery terminal ................7-30
9. Positive battery terminal ..................7-30
10. Radiator cap ..................................7-18
11. Windscreen washer fluidreservoir ........................................7-20
* : if equipped
■■Diesel Engine (1.7L)
❈ The actual engine room in the vehicle may differ from the illustration.
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27
Your vehicle at a glance
OLM079002R
1. Engine coolant reservoir ..................7-17
2. Fuse box ..........................................7-45
3. Fuel filter ..........................................7-21
4. Engine oil dipstick ............................7-15
5. Engine oil filler cap ..........................7-15
6. Brake/clutch* fluid reservoir ............7-19
7. Air cleaner ........................................7-23
8. Negative battery terminal ................7-30
9. Positive battery terminal ..................7-30
10. Radiator cap ..................................7-18
11. Windscreen washer fluidreservoir ........................................7-20
* : if equipped
■■Diesel Engine (2.0L)
❈ The actual engine room in the vehicle may differ from the illustration.
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479
Features of your vehicle
Glow indicator(Diesel engine)
The indicator light illuminates when the
ignition switch is placed at the ON posi-
tion. The engine can be started after the
preheat indicator light goes off. The illu-
minating time varies with the water tem-
perature, air temperature and batterycondition.
✽✽ NOTICE
If the engine was not started within 10
seconds after the preheating is complet-
ed, turn the ignition key once more tothe LOCK position during 10 seconds,
and then to the ON position, in order to
preheat again.
Fuel filter warning light (Diesel engine)
This warning light illuminates for 3 sec-
onds after the ignition switch is set to the
ON position and then it will go out. If it
lights up whilst the engine is running, it
indicates that water has accumulated
inside the fuel filter. If this happens,
remove the water from the fuel filter. For
more Information, refer to “Fuel filter” insection 7.
4WD system warning light
(if equipped)
When the ignition switch is turned to the ON position, the 4WD indicator will illumi-
nate and then go off in a few seconds.
If the 4WD system warning light
illuminates, this indicates that there is a
malfunction in the 4WD system. If this
occurs, we recommend that the system
be checked by a HYUNDAI authorised
repairer.
CAUTION
When the fuel filter warning light is
illuminated, engine power (vehicle speed & idle speed) may decrease.If you keep driving with the warning light on, you can damage your vehi-
cle's engine parts and injection sys- tem of the Common Rail. If thisoccurs, we recommend that the system be checked by a HYUNDAI
authorised repairer.
CAUTION
If the preheat indicator continues toilluminate or flash on and off after
the engine has warmed up or whilstdriving, we recommend that thesystem be checked by a HYUNDAI authorised repairer.
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75
Maintenance
OEL070302R
1. Engine coolant reservoir
2. Fuse box
3. Fuel filter
4. Engine oil dipstick
5. Engine oil filler cap
6. Brake/clutch* fluid reservoir
7. Air cleaner
8. Negative battery terminal
9. Positive battery terminal
10. Radiator cap
11. Windscreen washer fluid reservoir
* : if equipped
■■Diesel Engine (1.7L)
❈ The actual engine room in the vehicle may differ from the illustration.
EL(FL) UK 7.QXP 8/5/2013 7:01 PM Page 5

Maintenance
6
7
OEL079002R
1. Engine coolant reservoir
2. Fuse box
3. Fuel filter
4. Engine oil dipstick
5. Engine oil filler cap
6. Brake/clutch* fluid reservoir
7. Air cleaner
8. Negative battery terminal
9. Positive battery terminal
10. Radiator cap
11. Windscreen washer fluid reservoir
* : if equipped
■■
Diesel Engine (2.0L)
❈ The actual engine room in the vehicle may differ from the illustration.
EL(FL) UK 7.QXP 8/5/2013 7:01 PM Page 6

Maintenance
12
7
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the car is being
driven in severe conditions, more fre-quent oil and filter changes are required. Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil satu-
ration and replace if necessary. Drive
belts should be checked periodically forproper tension and adjusted as neces-
sary. Fuel filter (cartridge) A clogged filter can limit the speed at
which the vehicle may be driven, damage
the emission system and cause multiple
issues such as hard starting. If an exces-
sive amount of foreign matter accumu-
lates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks
at the connections. We recommend that
the fuel filter be replaced by a HYUNDAI
authorised repairer.
Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and con-
nections for leakage and damage. We
recommend that the fuel lines, fuel hoses
and connections be replaced by a
HYUNDAI authorised repairer.
WARNING -
Diesel only
Never work on injection system with engine running or within 30
seconds after shutting off engine.
High pressure pump, rail, injectorsand high pressure pipes are sub-
ject to high pressure even after the
engine stopped. The fuel jet pro-
duced by fuel leaks may cause seri-
ous injury, if it touch the body.
People using pacemakers should
not move than 30cm closer to theECU or wiring harness within the
engine room whilst engine is run-
ning, since the high currents in the
Common Rail system produce con-
siderable magnetic fields.
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713
Maintenance
Vapour hose and fuel filler cap
The vapour hose and fuel filler cap
should be inspected at those intervals
specified in the maintenance schedule.
Make sure that a new vapour hose or fuelfiller cap is correctly replaced.
Vacuum crankcase ventilation hoses (if equipped)
Inspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold. Inspect the hose routing to assure that the hoses do not come in contact with
any heat source, sharp edges or movingcomponent which might cause heat dam-
age or mechanical wear. Inspect all hose
connections, such as clamps and cou-
plings, to make sure they are secure, and
that no leaks are present. Hoses should
be replaced immediately if there is any
evidence of deterioration or damage.Air cleaner filter
We recommend that you use air cleaner
filter for replacement from a HYUNDAI
authorised repairer.
Spark plugs (for petrol engine)
Make sure to install new spark plugs of
the correct heat range. Cooling system
Check the cooling system parts, such as
radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts. Coolant The coolant should be changed at the
intervals specified in the maintenance
schedule.
Manual transaxle fluid (if equipped)
Inspect the manual transaxle fluid
according to the maintenance schedule.
Automatic transaxle fluid (if equipped)
Automatic transaxle fluid should not be
checked under normal usage conditions.
But in severe conditions, we recommend
that the fluid be changed by a HYUNDAI
authorised repairer in accordance to thescheduled maintenance at the beginning
of this chapter.
✽✽
NOTICE
Automatic transaxle fluid colour is basi-
cally red. As the vehicle is driven, the automatic
transaxle fluid will begin to look darker.It is normal condition and you should
not judge the need to replace the fluid
based upon the changed colour.
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