coolant temperature Hyundai Matrix 2004 User Guide
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2004, Model line: Matrix, Model: Hyundai Matrix 2004Pages: 317, PDF Size: 5.12 MB
Page 149 of 317
DO-IT-YOURSELF MAINTENANCE 6-15
WARNING: The cooling fan is controlled by engine cool-
ant temperature and may sometimes oper- ate even when the engine is not running.Use extreme caution when working near theblades of the cooling fan, so that you are notinjured by a rotating fan blade. As the en-gine coolant temperature decreases, the fanwill automatically shut off. This is a normalcondition.
WARNING (Diesel only): Never work on injection system with engine
running or within 30 seconds after shutting off engine. High pressure pump, rail, injec-tors and high pressure pipes are subject tohigh pressure even after the engine stopped.The fuel jet produced by fuel leaks maycause serious injury, if it touch the body.People using pacemakers should not movethan 30cm closer to the ECU or wiring har-ness within the engine room while engine isrunning, since the high currents in the Com-mon Rail system produce considerable mag-netic fields.
The fluid level in the brake fluid reservoir shouldbe checked periodically. The level should bebetween the "MIN" and "MAX" marks on theside of the reservoir. If the level is at or belowthe "MIN" mark, carefully add fluid to bring it upto "MAX". Do not overfill.
G120D01A-AAT
To Check the Fluid Level
G120C02A-AAT
Recommended Brake Fluid Use only hydraulic brake fluid conforming to
DOT 3 or DOT 4 specifications in your braking system. Follow the instructions printed on thecontainer. G120A01A-AAT
CHECKING THE BRAKES
CAUTION: Because brakes are essential to the safe
operation of the car, it is suggested that they be checked and inspected by yourHyundai dealer. The brakes should bechecked and inspected for wear at thoseintervals specified in the vehicle mainte-nance schedule in Section 5.
G120B01A-AAT
Checking the Brake Fluid Level WARNING: Use caution when handling brake fluid. It
can damage your vision if it gets into your eyes. It will also damage your vehicle’s paintif spilled on it and not removed immediately.
HFC5005
G120D02FC
Gasoline engine
Diesel engine
Page 155 of 317
DO-IT-YOURSELF MAINTENANCE 6-21
G210A01A-AAT
CHECKING THE BATTERY
WARNING: Batteries can be dangerous! When working
with batteries, carefully observe the follow- ing precautions to avoid serious injuries.
The fluid in the battery contains a strong solu-
tion of sulfuric acid, which is poisonous andhighly corrosive. Be careful not to spill it onyourself or the car. If you do spill battery fluid onyourself, immediately do the following:
o If battery fluid is on your skin, flush the affected areas with water for at least 15 minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your eyes with water and get medical assistanceas soon as possible. While you are beingdriven to get medical assistance, continueto rinse your eyes by using a sponge or softcloth saturated with water.
D010B01FC
G220A01A-AAT
CHECKING ELECTRIC COOLING FANS WARNING: The cooling fan is controlled by engine cool- ant temperature and may sometimes oper-ate even when the engine is not running.Use extreme caution when working near theblades of the coolant fan, so that you are notinjured by a rotating fan blade. As the en-gine coolant temperature decreases the fanwill automatically shut off. This is a normalcondition. G220B01A-AAT
Checking Engine Cooling Fan The engine coolant fan should come on auto- matically if the engine coolant temperature ishigh. G220C01A-AAT
Checking Condenser Cooling Fan The condenser coolant fan should come on automatically whenever the air conditioning isin operation.
G210B01A-AAT
Checking the Battery Keep the battery clean. Any evidence of corro-
sion around the battery posts or terminals shouldbe removed using a solution of household bak-ing soda and warm water. After the batteryterminals are dry, cover them with a light coat-ing of grease.
o If you swallow battery fluid, drink a large
quantity of water or milk followed by milk ofmagnesia, eat a raw egg or drink vegetableoil. Get medical assistance as soon aspossible.
While batteries are being charged (either by abattery charger or by the vehicle’s alternator),they produce explosive gases. Always observethese warnings to prevent injuries from occur-ring:
o Charge batteries only in a well ventilated area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area.
Page 163 of 317
EMISSION CONTROL SYSTEMS 7-1
7. EMISSION CON-TROL SYSTEMS
H010A01A-GAT
EMISSION CONTROL SYSTEMS (If Installed)
Your Hyundai is equipped with an emission
control system to meet all requirements of the Emission prohibition rules of your province. There are three emission control systems which
are as follows.
(1) Crankcase emission control system (2) Evaporative emission control system(3) Exhaust emission control system In order to assure the proper function of the
emission control systems, it is recommended that you have your car inspected and main-tained by an authorized Hyundai dealer in ac-cordance with the maintenance schedule in thismanual. H010D01A-AAT
3. Exhaust Emission Control System
The Exhaust Emission Control System is a
highly effective system which controls exhaustemissions while maintaining good vehicle per-formance.
H010C01E-GAT
2. Evaporative Emission Control
System
The Evaporative Emission Control System is
designed to prevent fuel vapors from escapinginto the atmosphere. Canister
While the engine is inoperative, fuel vapors
generated inside the fuel tank are absorbed and stored in the canister. When the engine isrunning, the fuel vapors absorbed in the canis-ter are drawn into the induction system through
the purge control solenoid valve.
Purge Control Solenoid Valve (PCSV) The purge control solenoid valve is controlled
by the Engine Control Module (ECM); when theengine coolant temperature is low during idling,the PCSV closes so that evaporated fuel is nottaken into the engine. After the engine warms-up during ordinary driving, the PCSV opens soas to introduce evaporated fuel to the engine. H010B01A-AAT
1. Crankcase Emission Control
System
The Positive Crankcase Ventilation System is
employed to prevent air pollution caused byblow-by gases being emitted from the crank-case. This system supplies fresh filtered air tothe crankcase through the air intake hose.Inside the crankcase, the fresh air mixes withblow-by gases, then passes through the PCVvalve into the induction system.
The catalytic converter is part of the exhaust
emission control system. Its purpose is to re-move certain engine emission products fromthe engine's exhaust. It looks something like amuffler and is located underneath the car in the
exhaust system.
H020A01A-GAT
CATALYTIC CONVERTER (If Installed); For a gasoline engine
Catalytic Converter HFC5013
7
Page 172 of 317
INDEX
10-2 Driving
Economical dr iving ........................................................................ 2-10
Smooth cornering .......................................................................... 2-10
Winter driving ................................................................................ 2-10
E Emissions Control Systems ................................................................ 7-1
Engine Before starting the engine ............................................................... 2-2Compartment .......................................................................... 6-1 ~ 6-3
Coolant ................................................................................. 6-8 ~ 6-10
Coolant temperature gauge ........................................................... 1-36
If the engine overheats ................................................................... 3-2
Number ............................................................................................ 8-1
Oil ........................................................................................... 6-4 ~ 6-5Starting ............................................................................................ 2-3
Engine Exhaust Can Be Dangerous ................................................... 2-1
FFold-up Tray ...................................................................................... 1-50
Front Fog Light Sw itch ...................................................................... 1-42
Front Seats Adjustable front seats ..................................................................... 1-9
Lumbar support control ................................................................. 1-10
Seat cushion height adjustment .................................................... 1-10
Fuel Capacity .......................................................................................... 9-1
Gauge ............................................................................................ 1-36
Recommendations ........................................................................... 1-1
Fuel Filler Lid
Remote release ............................................................................. 1-52
Fuse Panel Description .......................................................... 6-26 ~ 6-28
Fuses ...................................................................................... 6-19 ~6-20 GGeneral Checks
.................................................................................. 6-4
Glove box .......................................................................................... 1-47
H Hazard Warning System ................................................................... 1-41
Headlight Aiming Adjustment ........................................................... 6-24
Headlight Bulb ................................................................................... 6-23
Headlight Leveling Device System ........................................ 1-44 ~ 1-45
Heating and Ventilation
Air flow control .............................................................................. 1-58
Air intake control ........................................................................... 1-57
Bi-level heating .............................................................................. 1-59
Fan speed control ......................................................................... 1-57
Heating controls ............................................................................ 1-59
Temperature control ...................................................................... 1-59
High-mounted Rear Stoplight ............................................................ 1-50
Hood Release ................................................................................... 1-51
Horn .................................................................................................. 1-55
IIgnition Switch ..................................................................................... 2-2
Immobilizer System ............................................................................. 1-3
Instrument Cluster and Indicator ............................................ 1-31 ~ 1-35
Instruments and Controls .................................................................. 1-30
Interior Light Interior light ................................................................................... 1-47
Map light ........................................................................................ 1-46
Intermittent Wiper .............................................................................. 1-41
JJump Starting ...................................................................................... 3-1
Page 215 of 317
1- 33
CONTROLS AND EQUIPMENT
The fuel gauge indicates the quantity of fuel remaining in the fuel tank. NOTE: The fuel gauge is not intended to give other than an approximate indication of the fuel level and is unsuitable for the purposes of calculating fuel consumption figures. SB215B1-E ENGINE COOLANT TEMPERATURE GAUGE The engine coolant temperature gauge indi- cates the engine coolant temperature and will, under normal circumstances, give an indica- tion in the "Normal" or centre portion of the scale. Should the indication move into the upper or "Hot" portion of the scale, engine overheating is indicated. Under these circum- stances, the vehicle should be brought to rest as soon as is safe to do so and the engine turned off. Once the engine has cooled some- what, the coolant level and the condition of the generator/water pump drive belt should be checked. If the cause of the overheating can- not be readily established, the assistance of a Hyundai dealer should be sought.
SB215A1-E FUEL GAUGE
B950A01E-DATREAR FOG AUDIBLE WARNING SOUND The rear fog audible warning chime sounds when the rear fog lights are on and the door in driver side is open.
HFC2101
HFC2045
WARNING: The engine cooling system is pressurizedand removal of the radiator cap when the engine is hot may cause hot water and steam to be ejected from the radiator re- sulting in burns and scalding. The radiator cap must only be removed when the en- gine has cooled. Do not add cold water to a hot engine to avoid the possibility of engine damage. The use of plain water in the cooling system is not recommended since the aluminium components of the cooling system require the use of a corro- sion inhibitor found in the recommended Ethylene Glycol type anti freeze solutions.
B300A01FC
SB215C1-E SPEEDOMETER The speedometer indicates the vehicle speed in both miles and kilometres per hour.
fcuk-1.p65
3/6/2007, 9:58 AM
33
Page 256 of 317
DRIVING YOUR HYUNDAI
2- 12 NOTE: Never allow undiluted screen washer fluidadditive to spill upon the paintwork or use engine coolant anti-freeze since damage to the paintwork may result.
o When driving in extreme conditions, the
windscreen wiper blades may fail to clear the screen properly due to the formation of ice upon the blade edge. It will therefore be necessary to periodically remove such ice to restore their efficiency.
o If the power operated door mirrors become frozen, attempts to adjust these may dam-age the mechanism.
o The formation of snow or ice built up inside the wheel arches may interfere with theroad wheels or steering mechanism. In such instances, unusual noises or an in- crease in steering effort may result. There- fore, ensure that the wheel arches are checked periodically and any accumulated snow or ice removed.
o It is advisable to carry emergency equip- ment including, torch, shovel, tow rope,blankets etc., if a journey is to be under- taken into areas of severe road conditions.
ZC170D1-E Door LocksShould the door lock mechanism become frozen, a proprietary lock de-icer should be used. Alternatively, warming the door key may thaw the door lock. However, the key should be handled carefully to avoid burning the fingers. Never attempt to thaw a frozen door lock using hot water, since the water will eventu- ally freeze and compound the problem. NOTE: The proper temperature for using the immobiliser key is from -40°F to 176°F (- 40°C to 80°C). If you heat the immobiliser key over 176°F (80°C) to open the frozen lock, it may cause damage to the tran- sponder in its head.
SC170E1-E Windscreen Washers and Wipers The windscreen washer bottle should be filled with a solution of water and a proprietary winter screen wash additive. The windscreen wipers should not be used if the blades are frozen to the windscreen or if they are cov- ered with snow, before this is removed.
ZC170B1-E Electrical SystemWinter conditions impose severe demands upon vehicle electrical systems, particularly the charging circuit. The battery condition and performance along with the alternator perfor- mance and drive belt condition should be checked prior to the onset of winter. ZC170C1-E Anti-freeze/Corrosion inhibitorThe cooling system must always contain an Ethylene-Glycol based anti-freeze solution. The system is filled during manufacture with solution of the correct strength which should be checked before the onset of winter and adjusted or changed as required. NOTE: The anti-freeze solution contains a corro- sion inhibitor to prevent degradation of the aluminum castings contained within the engine. Therefore, never, drain the system and refill with water only. In addition, anti-freeze solution must ALWAYS be used in vehicles fitted with air conditioning, to prevent the heater matrix from freezing and subsequently bursting with the refrigeration system in use.
fcuk-2.p65
3/6/2007, 9:59 AM
12
Page 261 of 317
IN CASE OF EMERGENCY
3-2
CAUTION: Personal injury and damage to the vehicle may occur if jump starting is not per- formed correctly. If any doubt exists as to how this operation should be performed, seek assistance from qualified personnel. WARNING: Motor vehicle batteries contain sulphuric acid and emit hydrogen gas. Protective clothing should be worn and care exer- cised to prevent the acid from coming into contact with skin or clothing and the ve- hicle. Naked lights should not be permitted in the vicinity of the battery. Care should be exercised to prevent sparks occurring during connection. If acid accidentally comes into contact with skin or eyes, the affected area should immediately be flushed CAUTION: If the jump cable is incorrectly installed,
damage to the vehicle electrical system may occur, in particular the electronic components such as the Fuel Injection system computer and the Automatic
Transaxle computer. The battery must never be disconnected whilst the engine is running. SD040A2-E IF THE ENGINE OVERHEATS
If the temperature gauge indicates overheat- ing:
1. Pull off the road and stop as soon as it is safe to do so.
2. Place the gear selector lever in "P" (auto- matic), or neutral (manual transaxle) and set the parking brake. If the air condition- ing is on, turn it off.
3. If coolant is running out under the car or
steam is coming out from under the bonnet stop the engine. Do not open the bonnet until the coolant has stopped running or the steaming has stopped. If there is no visible loss of coolant and no steam, leave the engine running and check to be sure the engine cooling fan is operating.If the fan is not running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing, check to seethat it is tight. If the drive belt seems to be
SD030A2-E JUMP STARTING
with copious amounts of water and medi- cal assistance sought.
1. Ensure that the booster battery is 12 volt
type. If the booster battery is installed in another vehicle, ensure that the two vehi- cles are not touching.
2. Turn off all unnecessary electrical equip- ment in both vehicles.
3. Ensure that the engine of the vehicle pro- viding the jump start is running prior to connection of the jump cables.
4. Connect the red jump cable to the positive (+) terminal of the booster battery and theother end to the positive (+) terminal of the discharged battery.
5. Attach the black jump cable to the nega- tive (-) terminal of the booster battery, andthe other end to a ground point within the engine compartment of the vehicle with the flat battery. Do not connect to the negative battery terminal of the flat battery since sparks may be generated with the subsequent risk of explosion.
6. Raise the booster vehicle engine speed to 2,000 r.p.m. and start the engine of thevehicle with the flat battery.
7. Switch "ON" the main beam headlamps before carefully removing the jumper cables in the reverse order of attachment. Once the jumper cables have been re- moved, switch "OFF" the main beam headlamps.
HFC4002
Booster battery Discharged battery
fcuk-3.p65
3/6/2007, 9:59 AM
2
Page 262 of 317
3-3
IN CASE OF EMERGENCY
satisfactory, check for coolant leaking from the radiator, hoses or under the car. (If the air conditioning had been in use, it is normal for cold water to be draining from it).
WARNING: While the engine is running, keep hands and clothing away from moving parts such as the fan and drive belts to prevent injury. WARNING (Diesel only): Never work on injection system with en-gine running or within 30 seconds after shutting off engine. High pressure pump, rail, injectors and high pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced by fuel leaks may cause serious injury, if it touch the body. People using pacemak- ers should not move than 30cm closer to the ECU or wiring harness within the engine room while engine is running, since the high currents in the Common Rail system produce considerable mag- netic fields.
5. If the water pump drive belt is broken or coolant is leaking out, stop the engine immediately and call the nearest Hyundai dealer for assistance. WARNING:Do not remove the radiator cap when theengine is hot since steam and boiling water may be ejected from the radiator resulting in burns or scalding.
6. If the cause of the overheating cannot be found, wait until the engine temperature has returned to normal. Then, if coolant has been lost, carefully remove the radia- tor cap and add water to bring the fluid level in the reservoir up to the base of the radiator fill opening. Fill the coolant expan- sion tank to the halfway mark.
7. Proceed with caution until it is established that the engine is operating normally. If theengine overheats repeatedly, the advice of a Hyundai dealer should be sought.
CAUTION: Serious loss of coolant indicates there isa leak in the cooling system and this should be checked as soon as possible by a Hyundai dealer. D040A01FC-EAT
TEMPORARY SPARE TYRE The following instructions for the temporary
spare tyre should be observed:
1. Check inflation pressure as soon as pos-
sible after installing the spare tyre, and adjust to the specified pressure. The tyre pressure should be periodically checked and maintained at the specified pressure while the tyre is stored.
2. The spare tyre should only be used tem- porarily and should be returned to the luggage compartment as soon as the origi- nal tyre can be repaired or replaced.
3. Continuous use at speeds of over 80 km/h
(50 mph) is not recommended.
4. As the temporary spare tyre is specifically designed for your car, it should not beused on any other vehicle.
5. The temporary spare tyre should not be used on any other wheels, nor shouldstandard tyre, snow tyre, wheel covers or trim rings be used with the temporary spare wheel. If such use is attempted, damage to these items or other car com- ponents may occur.
6. The temporary spare tyre pressure should be checked once a month while the tyre isstored.
Spare Tyre Pressure
Type Size
Inflation Pressure T115/70R(D)15
420 kPa (60 psi)
fcuk-3.p65
3/6/2007, 9:59 AM
3
Page 277 of 317
VEHICLE MAINTENANCE REQUIREMENTS 5-7
6ZF070D1-A
o Manual Transaxle Oil Inspect the manual transaxle oil according to
the maintenance schedule. NOTE: If the oil level is low, check for possible
leaks before adding oil. Do not overfill.
6ZF070H1-A
o Rear Brake Drums And Linings/ Parking Brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts, and excessive wear. Inspect the parkingbrake system including the parking brakelever and cables. For detailed service proce-dures, refer to the Shop Manual.
6ZF070J1-A
o Brake Pads, Calipers and Rotors Check the pads for excessive wear, discs for
run out and wear, and calipers for fluid leak-age.
6ZF070K1-A
o Exhaust Pipe and Muffler Visually inspect the exhaust pipes, mufflerand hangers for cracks, deterioration, or dam-age. Start the engine and listen carefully forany exhaust gas leakage. Tighten connec-tions or replace parts as necessary.
F070E03A-AAT
o Automatic Transaxle Fluid The fluid level should be in the "HOT" range
of the dipstick, after engine and transaxle areat normal operating temperature. Check theAutomatic Transaxle Fluid level with the en-gine running and the transaxle in neutral, withthe parking brake properly applied. Use DIA-MOND ATF SP- III or SK ATF SP- III when
adding or changing fluid. 6ZF070F1-A
o Brake Hoses and Lines Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediately.
6ZF060H1-A
o Air Cleaner Filter A Genuine Hyundai air cleaner filter is recom-
mended when filter is replaced.
6ZF060J1-A
o Spark Plugs Make sure to install new spark plugs of the
correct heat range.
6ZF070B1-A
o Cooling System Check the cooling system part, such asradiator, coolant reservoir, hoses and con-nections for leakage and damage. Replaceany damaged parts. 6ZF070G2-A
o Brake Fluid Check brake fluid level in the brake fluidreservoir. The level should be between "MIN"and "MAX" marks on the side of the reservoir.Use only hydraulic brake fluid conforming toDOT 3 or DOT 4.
6ZF070C1-A
o Engine Coolant The coolant should be changed at theintervals specified in the maintenance sched-ule.
F060N02E-AAT
o Valve Clearance Inspect excessive valve noise and/or enginevibration and adjust if necessary. A qualifiedtechnician should perform the operation.
fcuk-5.p65 3/6/2007, 10:01 AM
7
Page 286 of 317
OWNER MAINTENANCE
6-8 SG050C1-E
Engine Coolant Level
The engine coolant level may be observed
through the side of the plastic coolant reservoir (expansion tank) when the engine is cold. If thelevel is below the "L" mark, add coolant of thecorrect concentration until the level is be-tween the "L" and "F" marks. If the level fallsbelow the "L" mark on a regular basis despitebeing topped up, consult a Hyundai dealer.
G050C01FC
G050C02FC
Diesel engine
Gasoline engine
NOTE: It is imperative that vehicles fitted with an
air conditioning system have a coolant concentration of the recommended strengthat all times. The use of the air conditioningsystem when the cooling system is filledwith water only will result in the heatermatrix freezing and subsequently bursting. SG050D1-E
To Change the Coolant
The coolant should be changed at thoseintervals specified in the vehicle maintenanceschedule in Section 5. NOTE: Care should be taken to ensure that cool- ant is not allowed to spill onto thepaintwork since the finish may becomedamaged. If coolant spillage occurs, theaffected area should be rinsed thoroughlywith water.
1. Park the vehicle on level ground and en- sure that the parking brake is firmly ap-plied, and the engine allowed to cool. Do not attempt this operation whilst the engine is hot since burning or scaldingmay result.
2. Prepare a suitable receptacle to collect the displaced coolant and position this underthe radiator drain tap.
3. With the heater temperature control set to the "HOT" position, remove the radiatorcap and open the radiator drain tap.
fcuk-6.p65 3/6/2007, 10:01 AM
8