belt Hyundai Matrix 2004 Manual PDF

OWNER MAINTENANCE
6-16 SG140C1-E
Checking the Refrigerant
1. Start the engine and run at idle for several minutes with the refrigeration system run- ning at the coldest setting.
2. Open the bonnet and inspect the sight glass on the top of the receiver dryer.
3. If the refrigerant charge is insufficient, a flow of bubbles will be observed through the sightglass.
4. If the refrigerant charge is satisfactory, no bubbles will be observed through the sightglass.
CAUTION: Running the air conditioning system with a low refrigerant level may damage the com-pressor. SG140D1-E
Off Season Maintenance The air conditioning must be run for ten minutes or so weekly during periods when the systemwould not normally be used to ensure that thecompressor and seals are lubricated. If thisprecaution is not observed the compressor sealsmay become stuck to the compressor shaft anddamaged when the system is next used result-ing in a loss of refrigerant and damage to thecompressor. SG150A1-E STEERING WHEEL FREEPLAY
Steering wheel freeplay should be checked to
ensure that the specified value is not exceeded.
SG140B1-E
Compressor Drive Belt
The air conditioning compressor drive belt
should be checked to ensure freedom from damage or excessive wear and correct ten-sion. The belt tension is correct when the beltdeflects by about 0.3 inches (8 mm) when aforce of 98 N is applied to the belt halfwaybetween the compressor and crankshaft SG140A1-E
AIR CONDITIONING SYSTEM
MAINTENANCE
Condenser Ensure that the condenser is periodicallyinspected and that accumulations of dirt, deadinsects and leaves etc, are removed to ensurethat the efficiency of the system is not impaired.Care must be exercised to ensure that thecondenser fins are not damaged during clean-ing.
G150A01FC
G140D01A
A/C
CRANK PULLEY
TENSION PULLEY
1.18 in. (30 mm)
0.315 in. (8mm) pulleys. Adjustment of the belt should be entrusted to a Hyundai dealer.
fcuk-6.p65
3/6/2007, 10:01 AM
16

OWNER MAINTENANCE 6-17
The clutch pedal freeplay should be checked against the specified value. If the freeplay is notcorrect, the clutch should be adjusted by aHyundai dealer.
SG170A1-E
BRAKE PEDAL FREEPLAY
SSA6170A
0.12 ~ 0.31 in. (3 ~ 8 mm)
The brake pedal freeplay should be checked
with the engine turned off. The pedal to floor clearance should be checked with the enginerunning and a load of 490 N applied to thepedal. If either value is incorrect, the necessaryadjustment should be performed by a Hyundaidealer. Pedal to floor clearance: 1.97 in. (50mm) SG190A1-E
DRIVE BELTS (Gasoline Engine)
SSA6190A
Water Pump Pulley
Generator Pulley
Crankshaft Pulley 0.2 ~ 0.24 in. (5.1 ~ 6 mm)
The various engine drive belts must be checked for condition, tension and freedomfrom damage and excessive wear. The ten-sion of a new belt must be checked after thirtyminutes running following fitment of the newbelt to allow for the initial belt stretch.
SG160A1-E
CLUTCH PEDAL FREEPLAY
G160A01E
0.24 ~ 0.51 in. (6 ~ 13 mm)
fcuk-6.p65 3/6/2007, 10:01 AM
17

OWNER MAINTENANCE
6-18 G200B01E-EAT
INDIVIDUAL CIRCUIT FUSES
The fuse box containing the individual circuit
fuses will be found in the backside of multi box located in the right side of driver. The multi boxis removed by pulling lightly and then releasingthe lid. A fuse rating grid will be found on thereverse side of the cover. In the event of fusefailure, the fuse should be replaced with one ofequivalent rating. A fuse removal tool is pro-vided within the fuse box to facilitate replace-ment.
In the event of a replacement fuse failing shortly
after installation a malfunction within the circuitprotected by that fuse is indicated. The circuitshould be checked by a Hyundai dealer at thefirst available opportunity.
HFC4010-D
SG200A1-E
FUSIBLE LINKSAS60310A
Bad
Good
The fusible link prevents damage to the wiring harness in the event of an electrical systemmalfunction. Failure of a fusiblelink is indicativeof a serious overload condition having occurredand therefore the electrical system should bechecked by a Hyundai dealer before a replace-ment link is fitted. WARNING: Under no circumstances should a fusible link be replaced with anything other than anew link of the same rating. The use ofhigher rated links or other means of con-necting the circuit will create a potential firehazard.
G190B01TB-GAT DRIVE BELTS (Diesel Engine)
At the scheduled maintenance inspection,
belts should be examined for cracks, wear, fraying or other evidence of deterioration andreplaced if necessary. Belt routing should also be checked to be sure
there is no interference between the belts andother parts of the engine.G190B01FC
Auto tensioner Pulley
Powersteeringpump
A/C comp.
Alternator
fcuk-6.p65
3/6/2007, 10:01 AM
18

OWNER MAINTENANCE 6-27
DESCRIPTION
H/LP IND
HTD IND
A/CON
RR HTD
STOP
D/LOCK
HAZARD AUDIO
C/LIGHT A/B
A/B IND
T/SIG
ECU
ETACS
RR WPR START
FRT WPR S/HTD
P/OUTLET
IG2
O/S MRR
G200D01FC-GAT
Inner Panel
G200D01FC-D
PROTECTED COMPONENTS Head lamp indicator Defogger relay, Left(Right) outside mirror motor, Rear window motor A/C Switch Defogger relay Stop lamp switch, Power window relay Door lock(unlock) relay, ETACM, Sunroof relay Burglar alarm relay, Hazard relay Audio Cigarette lighter SRS control module SRS IND. Hazard switch, Seat belt timer, Instrument cluster, ABS control module, Pre-excitation resistor, Washer motor ECM, Vehicle speed sensor, TCM, Ignition coil ETACM, A/T Shift lever Rear wiper motor, Rear wiper relay Start relay Wiper relay, Washer motor, Wiper & Defogger timer Left (Right) front seat warmer switch Front (Rear) power outlet ETACM, Power window relay, Defogger relay, Sunroof relay Head lamp relay, Blower relay Outside mirror switch, Rear fog lamp relay
FUSE RATING
10A 10A 10A 30A 10A 15A 10A 10A 15A 10A 10A 10A 15A 10A 10A 10A 20A 15A 25A 10A 10A
fcuk-6.p65 3/6/2007, 10:01 AM
27

INDEX10-1
A
ACCESSORY TRAY ..
...................................................................... 1-48
AIR CONDITIONING SWITCH ........................................................ 1-57
AIR CONDITIONING SYSTEM MAINTENANCE ........................... 6-16
AIR CLEANER ELEMENT REPLACEMENT .................................. 6-11
ANTENNA ......................................................................................... 1-62
ANTI-THEFT ALARM SYSTEM .............................................. 1-5 ~ 1-7
AUTO FUEL CUT SWITCH ............................................................. 1-51
AUTOMATIC TRANSAXLE ..................................................... 2-6 ~ 2-9
AUTOMATIC TRANSAXLE FLUID ..................................... 6-12 ~ 6-13
BBATTERY MAINTENANCE ............................................................. 6-19
BEFORE STARTING THE ENGINE ................................................. 2-2
BONNET RELEASE ......................................................................... 1-49
BRAKE PEDAL FREEPLAY ..................... ....................................... 6-17
BRAKE TRACTION CONTROL SYSTEM ...................................... 2-10
BRAKE SYSTEM CHECKING ........................................................ 6-14 CCARE OF SEAT
BELTS ................................................................. 1-14
CARGO AREA COVER ................................................................... 1-51
CATALYTIC CONVERTOR OPERATING PRECAUTIONS ............. 7-1
CENTRE VENTILATOR ................................................................... 1-53
CENTRAL DOOR LOCKS ................................................................. 1-5
CHANGING A FLAT TYRE . .............................................................. 3-4
CHECKING THE CLUTCH FLUID .................................................. 6-15
CHILD-PROOF REAR DOOR LOCK ................................................ 1-4
CHILD RESTRAINT SYSTEM ............................................. 1-16 ~ 1-20
CIGAR LIGHTER ............................................................................. 1-40
CLUTCH PEDAL FREEPLAY ......................................................... 6-17
COMBINATION IGNITION SWITCH AND STEERING LOCK ........ 2-2
COOLANT TEMPERATURE GAUG E ............................................. 1-33
DDAILY OPERATING CHECKS .......................................................... 6-4
DIGITAL CLOCK .............................................................................. 1-40
DOOR LOCKS ................................................................................... 1-3
DOOR WINDOWS ............................................................................. 1-7
DRINK HOLDER .............................................................................. 1-41
DRIVE BELTS .................................................................................. 6-17
DRIVING FOR ECONOMY ............................................................. 2-11
JK000A1-A 10. INDEX
10
fcuk-10.p65
3/6/2007, 10:03 AM
1

INDEX
10-2 E EFFECTIVE BRAKING
...................................................................... 2-9
ELECTRIC COOLING FANS ........................................................... 6-20
EMISSION CONTROL SYSTEM ...................................................... 7-1
ENGINE COMPARTMENT ...................................................... 6-1 ~ 6-3
ENGINE COOLANT CHECKING AND REPLACING ....................... 6-7
ENGINE OIL AND FILTER REPLACEMENT ................................... 6-6
ENGINE OIL CONSUMPTION .......................................................... 6-6
ENGINE OIL REPLENISHMENT ...................................................... 6-5
ENGINE OIL ....................................................................................... 6-4
EXTERIOR REAR VIEW MIRROR ................................................. 1-45
FFOLDING REAR SEATBACK AND SEAT CUSHION ....... 1-11 ~ 1-12
FOLD-UP TRAY ............................................................................... 1-48
FRONT AS HTRAY........................................................................... 1-40
FRONT FOG LIGHT SWITCH ........................................................ 1-39
FUEL ECONOMY .............................................................................. 2-4
FUEL GAUGE .................................................................................. 1-33
FUEL RECOMMENDATIONS ........................................................... 1-1
FUSE PANEL DESCRIPTION ......................................................... 6-25
FUSIBLE LINKS ............................................................................... 6-18
G
GLOVE BOX .................................................................................... 1-45 HHAZARD WARNING SYSTEM
........................................................ 1-38
HEADLIGHT AIMING ADJUSTEMENT .......................................... 6-21
HEADLIGHT BULB .............................................................. 6-20 ~ 6-21
HEADLIGHT LEVELING DEVICE SYSTEM .................................. 1-42
HEAD RESTRAINT ADJUSTMENT ........................................ 1-9, 1-11
HEATED REAR WINDOW .............................................................. 1-39
HEATING CON TROL ....................................................................... 1-56
HEIGHT ADJUSTABLE FRONT SEAT SHOULDER BELT .......... 1-14
HORN ............................................................................................... 1-52 I IF THE ENGINE CANNOT BE CRANKED ...................................... 3-1
IF THE ENGINE WILL NOT START ................................................ 3-1
IF THE EVENT OF A PUNCTURE ................................................... 3-4
IMMOBILISER SYSTEM ......................................................... 1-2 ~ 1-3
INDIVIDUAL CIRCUIT FUSES ........................................................ 6-18
INSTRUMENT CLUSTER AND INDICATORS ................... 1-28 ~ 1-29
INSTRUMENTS AND CONTROLS ................................................. 1-27
INTERIOR LIGHT ............................................................................ 1-44
INTERIOR REAR VIEW MIRROR .................................................. 1-47
JJUMP STARTING .............................................................................. 3-1
fcuk-10.p65 3/6/2007, 10:03 AM
2

INDEX
10-4 S SCHEDULED MAINTENANCE
.......................................................... 5-2
SEAT ADJUSTMENT ... ......................................................... 1-8 ~ 1-12
SEAT BELT PRECAUTIONS .......................................................... 1-13
SEAT BELTS ....................................................................... 1-14 ~ 1-16
SEAT CUSHION HEIGHT ADJUSTMENT ..................................... 1-10
SEAT WARMER .............................................................................. 1-12
SERVICE HIS TORY .......................................................................... 5-1
SIDE VENTILATOR ......................................................................... 1-53
SMOOTH CORNERING .......... ........................................................ 2-11
SNOW TYRES ................................................................................... 8-1
SPARE WHEEL ................................................................................. 3-3
SPARKING PLUG REPLACEMENT ................................................. 6-9
SPECTACLE CASE ......................................................................... 1-44
SUPPLEMENTAL RESTRAINT (AIRBAG) SYSTEM ......... 1-22 ~ 1-26
STARTING THE ENGINE ................................................................. 2-3
STEERING WHEEL FREEPLAY .................................................... 6-16
STEERING WHEEL TILT LEVER ................................................... 1-52
STEREO SOUND SYSTEM ................................................ 1-60 ~ 1-61
SUN-VISOR ...................................................................................... 1-52
SUNROOF ............................................................................ 1-42 ~ 1-43TTAIL GATE
....................................................................................... 1-50
TOWING ATTACHMENTS .................................................. 2-13 ~ 2-15
TRAILER AND CARAVAN TOWING .............................................. 2-13
TRIP COMPUTER ........................................................................... 1-35
TYPE PRESSURES .......................................................................... 8-1
TYRE BALANCING ............................................................................ 8-2
TYRE CHAI NS ................................................................................... 8-2
TYRE REPLACEMENT ..................................................................... 8-3
TYRE ROTATION .............................................................................. 8-2
UUNDER TRAY .................................................................................. 1-10
VVEHICLE IDENTIFICATION NUMBER ............................................. 8-1
VEHICLE TOWING OR RECOVERY ............................................... 3-8
WWHEEL REPLACEMENT .................................................................. 8-3
WINDSHIELD WASHER OPERATION........................................... 1-37
WINDSCREEN WASHER RESERVOIR REPLENISHMENT ........................................................... 6-11 ~ 6-12
WINDSCREEN WIPER BLADES ........................................ 6-10 ~ 6-11
WINDSHIELD WIPER/WASHER SWITCH ..................................... 1-37
WINTER MOTORING ...................................................................... 2-11
fcuk-10.p65 3/6/2007, 10:03 AM
4