light Hyundai Matrix 2006 Repair Manual

6 DO-IT-YOURSELF MAINTENANCE
26CHECKING THE FREEPLAY
G160A01A-GAT
Clutch pedal
G160A01E
6 ~ 13 mm (0.24 ~ 0.51 in.)
With the engine off, press lightly onthe clutch pedal until you feel a change in resistance. This is the clutch pedalfreeplay. The freeplay should be within the limits specified in the illustration. If it is not, have it inspected by yourHyundai dealer and adjusted or re- paired if necessary.
G150A01A-GAT
Steering wheel
G150A01FC
To check the steering wheel freeplay,
stop the car with the wheels pointed straight ahead and gently move the steering wheel back and forth. Use very light finger pressure and be sen-sitive to changes in resistance that mark the limits of the freeplay. If the freeplay is greater than specified, haveit inspected by your Hyundai dealer and adjusted or repaired if neces- sary. 30 mm (1.18 in.)
3. Replace the air conditioner filter with a new one.
4. Installation is the reverse order of disassembly.
CAUTION:
Be sure to install the air condi- tioner filter in the direction of thearrow sign. Otherwise, it may cause noise or deterioration.
! KQNA020B

6 DO-IT-YOURSELF MAINTENANCE
28CHECKING AND REPLACING FUSES
G200A01A-AAT
Replacing a Fusible Link
A fusible link will melt if the electrical
circuits from the battery are ever over- loaded, thus preventing damage to the entire wiring harness. (This could be caused by a short in the systemdrawing too much current.) If this ever happens, have a Hyundai dealer determine the cause, repair the sys-tem and replace the fusible link. The fusible links are located in a fuse box for easy inspection. Good
Bad
G200B01E-AAT
Replacing Accessory Fuses
HFC4010
CAUTION:
When replacing a fusible link, neveruse anything but a new fusible link with the same or lower amper- age rating. Never use a piece ofwire or a higher-rated fusible link. This could result in serious dam- age and create a fire hazard.
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G200A01FC
G190B01A
Power steeringpump
A/C comp.
Auto tentioner fully
Alternator
G190B01TB-GAT Diesel Engine
At the scheduled maintenance inspec-
tion, belts should be examined for cracks, wear, fraying or other evi- dence of deterioration and replaced if necessary.
Belt routing should also be checked
to be sure there is no interferencebetween the belts and other parts ofthe engine.
The fuse box for the lights and other
electrical accessories will be found inthe backside of the multi box located on the instrument panel to the left side of the driver.

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On the backside of the mult box, you
will find a list showing the circuits protected by each fuse. If any of your car's lights or other
electrical accessories stop working, ablown fuse could be the reason. If the fuse has burned out, you will see that the metal strip inside the fuse hasburned through. If you suspect a blown fuse, follow this procedure:
1. Turn off the ignition and all other switches.
2. Open the fuse box and examine
each fuse. Remove each fuse by pulling it toward you (a small "fuse puller" tool is contained in the fuse box to simplify this operation).
3. Be sure to check all other fuses even if you find one that appears tohave burned out. Good
G200B03Y
Burned out
CAUTION:
A burned-out fuse indicates thatthere is a problem in the electrical circuit. If you replace a fuse and it blows as soon as the accessory isturned on, the problem is serious and should be referred to a Hyundai dealer for diagnosis andrepair. Never replace a fuse with anything except a fuse with the same or a lower amperage rating.A higher capacity fuse could cause damage and create a fire hazard. NOTE: See page 6-41 for the fuse panel descriptions.
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G200B01FC
4. Replace the blown fuse by pressing a new fuse of the same rating into place. The fuse should be a snug fit. If it is not, have the fuse clip repaired or replaced by a Hyundai dealer. If you do not have a sparefuse, you may be able to borrow a fuse of the same or lower rating from an accessory you can tempo-rarily get along without (the radio or cigarette lighter, for example). Al- ways remember to replace the bor-rowed fuse.

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31
!
G210B01Y-GET
Checking the Battery
Keep the battery clean. Any evidence of corrosion around the battery posts or terminals should be removed using a solution of household baking sodaand warm water. After the battery ter- minals are dry, cover them with a light coating of grease.
WARNING:Always read the followinginstructions carefully whenhandling a battery.Keep lighted cigarettes andall other flames or sparksaway from the battery.Hydrogen, which is a highlycombustible gas, is always present in battery cells and may explode if ignited.Keep batteries out of the reach of children becausebatteries contain highly cor- rosive SULFURIC ACID. Do not allow battery acid tocontact your skin, eyes, clothing or paint finish. If any electrolyte gets into your eyes, flush your eyes with clean water for at least15 minutes and get imme- diate medical attention. If possible, continue to applywater with a sponge or cloth until medical atten- tion is received. If electrolyte gets on your skin, thoroughly wash the contacted area.If you feel a pain or a burn-ing sensation, get medicalattention immediately.Wear eye protection whencharging or working near abattery.Always provide ventilationwhen working in an en- closed space.o When lifting a plastic-cased bat- tery, excessive pressure on the case may cause battery acid toleak, resulting in personal injury. Lift with a battery carrier or with your hands on opposite corners.
o Never attempt to charge the bat- tery when the battery cables areconnected.
o The electrical ignition system works with high voltage. Never touch these components with the engine running or the ignition switched on.

6 DO-IT-YOURSELF MAINTENANCE
34
G300A02FC
If the fuel filter warning light illumi- nates during driving, it indicates thatwater has accumulated in the fuel filter. If this occurs, remove the water as described.1. Loosen the drain plug at the bottom of the fuel filter.
2. Tighten the drain plug when water no longer comes out.
3. Check to be sure that the warning lamp illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started. If in doubt, consult your nearest authorized HYUNDAI dealer.
NOTE: It is recommended that water ac-
cumulated in the fuel filter should be removed by an authorized Hyundai dealer. G300B02FC
!WARNING:
o Do not smoke or have any other open flame near the vehicle while bleeding the fuel system.
o Be sure to carefully wipe away
any water drained out in thismanner, because the fuel mixed in the water might be ignited and result in a fire.
REMOVAL OF WATER FROM THE FUEL FILTER
G300A01B-GAT
(Diesel Engine)

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35
!WARNING:
o Do not smoke or have any other open flame near the vehicle while bleeding the fuel system.
o Be sure to carefully wipe away any water drained out in thismanner, because the fuel mixed in the water might be ignited and result in a fire.
HEADLIGHT AIMING ADJUSTMENT
G290A01FC-GAT Before performing aiming adjustment, make sure of the following.
1. Keep all tires inflated to the correct
pressure.
2. Place the vehicle on level ground and press the front bumper and rear bumper down several times.Place the vehicle at a distance of 3,000 mm (118 in.) from the test wall.
3. See that the vehicle is unloaded
(except for full levels of coolant,engine oil and fuel, and spare tire, jack, and tools).
4. Clean the head lights lens and turn on the headlight (low beam). G290A01FC
5. Open the hood.
6. Draw the vertical line (through the center of each headlight beam pat- tern) and the horizontal line (throughthe center of each headlight beam pattern) on the aiming screen. And then, draw a horizontal paral- lel line at 30 mm (1.18 in.) under the horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with aphillips screwdriver - VERTICALAIMING.
8. Adjust each cut-off line of the low beam to each vertical line with a phillips screwdriver - HORIZON- TAL AIMING.
Horizontal Aiming
Vertical Aiming

6 DO-IT-YOURSELF MAINTENANCE
36
be checked using an aiming screen as shown in the illustration. Turn on theheadlight switch. (Low Beam Position)
1. Adjust headlights so that main axisof light is parallel to the center line of the body and is aligned with point"P" shown in the illustration.
2. Dotted lines in the illustration show
the center of the headlights. Specifications: "H" Horizontal center line of headlights from ground: 675 mm (26.5 in.) "W" Distance between each headlight center : 1,177 mm (46.3 in.) "L" Distance between the headlights andthe wall that the lights are testedagainst: 3,000 mm (118 in.).REPLACING HEADLIGHT BULBS
G260A03A-GAT Before attempting to replace a head- light bulb, be sure the switch is turned to the "OFF" position. The next paragraph shows how to reach the headlight bulbs so they may be changed. Be sure to replacethe burned-out bulb with one of the same number and wattage rating. See page 6-40 for the wattage descrip- tions.
CAUTION:
Keep the lamps out of contact with petroleum products, such as oil,gasoline, etc.
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G290B02FC-GAT
Adjustment After Headlight Assembly Replacement
If the vehicle has had front body repair and the headlight assembly has beenreplaced, the headlight aiming should G290B01L
L
W
H
H Cut-off line
"P"
30mm (1.18 in.)
Vertical line
Horizontal line
Ground line
LHD
G290B01L-D
LW
H
H Cut-off line
"P"
30mm (1.18 in.) Vertical line
Horizontal line
Ground line
RHD

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G270A02A-GAT
HEADLIGHT BULB Replacement instructions:
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its plastic base, avoid touching the glass.
3. Disconnect the power cord from
the bulb base in the back of the headlight.
4. Remove the dust cover. G270A01FC
!
5. Push the bulb spring for removing
the headlight bulb.
6. Remove the protective cap from the replacement bulb and install the new bulb by matching the plas- tic base with the headlight hole.Install the dust cover after retight- ening the bulb spring and recon- nect the power cord.
7. Use the protective cap and carton
to dispose of the old bulb.
8. Check for proper headlight aim. G270A02FC
WARNING:
The halogen bulb contains gasunder pressure and if impacted could shatter, resulting in flying fragments. Always wear eye pro-tection when servicing the bulb. Protect the bulb against abrasions or scratches and against liquidswhen lighted. Turn on the bulb only when installed in a headlight. Replace the headlight if damagedor cracked. Keep the bulb out of the reach of children and dispose of the used bulb with care.

6 DO-IT-YOURSELF MAINTENANCE
38
Socket type
W2.1×9.5D P43t-38
PK22s
BA 15s
W2.1×9.5D W2.1×9.5D S8.5/8.5
W2.1×4.6D Part Name
High Mounted Rear Stop Light License Plate Light Rear Fog Light (If installed) Luggage Compartment Light Rear Combination Light
No.
1 2 3 4 5 6 7
BULB WATTAGE
G280A02FC-GAT
G280A02FC
Part Name
Front Position Light Head Light (High/Low) Front Fog Light (If installed) Front Turn Signal Light Side Repeater (If installed) InteriorFront Door Warning Light (If installed) No.
8 9
1011 12
Wattage
5
60/55 55 215
10 10 5
Socket type BA 15s
W2.1×9.5D
BA 15s
S8.5/8.5
BA 15s
BAY 15d
BA 15s
Map Light Room Light
Turn Signal Light Stop/Tail Light Back -up Light
Wattage
21
5
21
5
21
21/5 21

6 DO-IT-YOURSELF MAINTENANCE
42
G200D01FC-GAT Inner Panel
G200D01FC
DESCRIPTIONH/LP IND
HTD IND
A/CON
RR HTD STOP
D/LOCK
HAZARD AUDIO
C/LIGHT A/B
A/B IND
T/SIG
ECU
ETACS
RR WPR
START
FRT WPR S/HTD
P/OUTLET
IG2
O/S MRRPROTECTED COMPONENTS
Head lamp indicator Defogger relay, Left(Right) outside mirror motor,Rear window motorA/C SwitchDefogger relayStop lamp switch, Power window relay Door lock(unlock) relay, ETACM, Sunroof relay Burglar alarm relay, Hazard relayAudioCigarette lighterSRS control moduleSRS IND. Hazard switch, Seat belt timer, Instrument cluster, ABS control module, Pre-excitation resistor, Washer motorECM, Vehicle speed sensor, TCM, Ignition coilETACM, A/T Shift leverRear wiper motor, Rear wiper relayStart relay Wiper relay, Washer motor, Wiper & Defogger timer Left (Right) front seat warmer switchFront (Rear) power outletETACM, Power window relay, Defogger relay, Sunroof relayHead lamp relay, Blower relayOutside mirror switch, Rear fog lamp relay
FUSE RATING
10A 10A 10A 30A10A15A 10A 10A15A10A10A 10A 15A 10A10A 10A 20A15A25A 10A 10A