brake Hyundai Matrix 2007 Owner's Manual

6
OWNER MAINTENANCE
9ENGINE OIL AND FILTER REPLACEMENT
SSA6040A
1.6 DOHC
Oil filler cap
Drain plug
Oil filler
G040A03E
Oil filler cap
Drain plug
Oil filler
1.8 DOHC
SG040A2-E
Petrol engine The engine oil and filter must be changed at the time or mileage inter-val specified in the maintenance sched- ule. If the vehicle is operated under severe or adverse conditions, the oiland filter must be replaced more fre- quently. To replace the oil and filter, proceed as follows:
1. Ensure that the engine is at normal operating temperature and park the vehicle on level ground with the parking brake securely applied andthe engine turned off.
2. Open the bonnet and remove the oil filler cap.
3. Prepare a suitable receptacle to collect the displaced oil and re-move the drain plug from the sump.
CAUTION:
The oil being drained from the en-gine will be hot. Care should beexercised to prevent scalding. 4. When the oil has drained from the
sump, replace the drain plug usinga new gasket ensuring that the plug is not over tightened.
5. Remove the oil filter by rotating counterclockwise, using a propri-etary oil filter removal tool if neces- sary. Note that the oil filter willcontain approximately 0.5 litres of oil and this should be collected in a suitable receptacle.
6. Install a new oil filter having smeared
the sealing ring with clean oil androtating clockwise until the filter contacts the mounting and then a further one half turn. Do not over-tighten Tightening torque: 2.3 ~ 2.5 kgf.m
7. Remove the engine oil level dip- stick.
8. Pour the specified quantity of the
recommended oil into the engine and replace the filler cap. Start the engine and ensure that no oil leaksexist. Turn off the engine and after a couple minutes, recheck the oil level.
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6 OWNER MAINTENANCE
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G040B04FC-EAT
Diesel engine
Oil filter
G040B01FC
Oil filler cap
Centrepipe O-ring G040B02FC
Upper capO-ring
Oil filter element
Oil filterhousing
The engine oil and filter should be
changed at those intervals specified in the maintenance schedule in Section 5. If the car is being driven in severe conditions, more frequent oil and filter changes are required.
The procedure for changing the oil and
filter is as follows:
1. Park the car on level ground and set the parking brake. Start the engine and let it warm up until the needle on the coolant temperature gauge moves above the lowest mark. Turn the engine off and place the gear selector lever in "P" (automatic) or reverse gear (manual transaxle). 2. Open the bonnet and remove the
engine oil level dipstick.
3. Loosen the oil filter upper cap with a proper tool from the oil filter housing until an O-ring is seen. Then, drainthe oil completely.
CAUTION:
Slowly loosen the oil filter uppercap not to overflow the oil.
!
!
CAUTION:
Slowly pour the recommended oil into a funnel. Do not overfill to prevent engine to damage.!
WARNING:
Prolonged and repeated contact with used engine oils may result in seri- ous skin disorders including der- matitis and cancer. Avoid contact with skin as far as possible andalways wash thoroughly after any contact. Keep used oils out of reach of children. It is illegal to pollutedrains, water courses and soil. Use only authorized waste collection facilities including civic amenitysites and garages for the disposal of used oil and oil filters. If in doubt, contact the local authority for dis-posal instructions.
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6
OWNER MAINTENANCE
13
SG050C1-E
To Check the Coolant Level If the level is below the "L" mark, add coolant of the correct concentrationuntil the level is between the "L" and "F" marks. If the level falls below the "L" mark on a regular basis despitebeing topped up, consult a Hyundai authorised repairer.
G050C01FC G050C02FC
Petrol engine
Diesel engine
The engine coolant level may be observed through the side of the plas- tic coolant reservoir (expansion tank) when the engine is cold.
G050D01FC
SG050D2-E
To Change the Coolant
The coolant should be changed at
those intervals specified in the vehicle maintenance schedule in Section 5.
NOTE: Care should be taken to ensure that
coolant is not allowed to spill onto the paintwork since the finish maybecome damaged. If coolant spill- age occurs, the affected area should be rinsed thoroughly with water.
1. Park the vehicle on level ground
and ensure that the parking brake is firmly applied, and the engine al- lowed to cool. Do not attempt this operation whilst the engine is hot since burning or scalding may result. 2. Prepare a suitable receptacle to
collect the displaced coolant and position this under the radiator drain tap.
3. With the heater temperature control set to the "HOT" position, removethe radiator cap and open the radia- tor drain tap.
4. When the engine coolant has drained completely, close the drain tap en-suring that this is not over tight- ened.
5. Prepare a suitable quantity of new engine coolant (refer to section 9)and pour this into the radiator.
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6 OWNER MAINTENANCE
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G100B03A-GAT
Checking the automatic transaxle fluid level
The automatic transaxle fluid level
should be checked regularly.
Keep the vehicle on the level ground
with the parking brake applied and check the fluid level according to thefollowing procedure. HFC5008
G110C01FC-EAT
Fluid Capacity
The total fluid capacity of the trans-mission unit is 6.1 litres (1.6 DOHC)/ 6.7 litres(1.8 DOHC).
! CAUTION:
The transaxle fluid level should be checked when the engine is at nor-mal operating temperature. This means that the engine, radia- tor, exhaust system etc., are very hot so you should exercise great care not to burn yourself during thisprocedure. 1. Place the selector lever in N (Neu-
tral) position and confirm the engineis running at normal idle speed.
2. After the transaxle is warmed up
sufficiently (fluid temperature70~80°C (158~176°F)), for example by 10 minutes usual driving, shift the selector lever through all posi-tions then place the selector lever in N (Neutral) or P (Park) position.
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6 OWNER MAINTENANCE
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SG120D1-E
Brake Fluid Level
HFC5005
Petrol engine
G120D02FC
Diesel engine
The fluid level in the brake fluid reser-
voir should be checked periodically. The level should be between the "MIN" and "MAX" marks on the side of thereservoir. If the level is at or below the "MIN" mark, fluid should be added having carefully cleaned the area sur-rounding the reservoir cap to ensure that dirt is not allowed to enter the system. It should be noted that thebrake fluid level will decrease slightly as the friction linings of the pads and shoes become worn and that this is anormal condition.
BRAKE SYSTEM CHECKING
SG120A1-E
CAUTION:
Correct operation of the braking
system is essential to the safe op- eration of the vehicle and therefore, any maintenance operations other than those listed below should beentrusted to a Hyundai authorised repairer.
!
SG120C2-E
Brake Fluid Recommendations
Only brake fluid conforming to DOT 3
or DOT 4 specifications or higher may be used in the braking system. Care should be taken to observe the in- structions and precautions printed uponthe container.
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OWNER MAINTENANCE
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!WARNING:
Brake fluid is hygroscopic and should never be stored in an un- sealed container. The presence ofwater in the braking system will cause vapour locks and increase the possibility of brake fade alongwith promoting corrosion within the braking system. The brake fluid must be changed at the specifiedtime or mileage interval to ensure continued safe operation of the sys- tem. Brake fluid will cause rapidand serious damage to paintwork. If accidental spillage occurs, the af- fected area must be rinsed withwater immediately. Do not allow brake fluid to come into contact with the eyes or to be ingested andensure that fluid is safely stored away form the reach of children.
CHECKING THE CLUTCH FLUID
The system should be checked for leakage at the same time.Ensure that the clutch fluid level is
always between the "MAX" and "MIN"level markings on the fluid reservoir.Fill as required. Fluid loss indicates a leak in the clutch system which should be inspected and repaired immediately.
SG130A1-C To Check the Clutch Fluid
Petol engine
Diesel engine HFC5005
G120D02FC
The clutch fluid level in the master
cylinder should be checked when per- forming other under bonnet checks.
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6 OWNER MAINTENANCE
24AIR CONDITIONING SYSTEM MAINTENANCE
SG140A1-E
Condenser
Ensure that the condenser is periodi- cally inspected and that accumula- tions of dirt, dead insects and leaves etc, are removed to ensure that theefficiency of the system is not im- paired. Care must be exercised to ensure that the condenser fins are notdamaged during cleaning.
SG140C2-E
Checking the Refrigerant
1. Start the engine and run at idle for
several minutes with the refrigera- tion system running at the coldest setting.
2. If the air coming out of the in-dash
vents is not cold, have the air con-ditioning system inspected by your Hyundai authorised repairer.
CAUTION:
Running the air conditioning sys- tem with a low refrigerant level maydamage the compressor.
! SG140D1-E
Off Season Maintenance
The air conditioning must be run for
ten minutes or so weekly during peri- ods when the system would not nor- mally be used to ensure that the com-pressor and seals are lubricated. If this precaution is not observed the compressor seals may become stuckto the compressor shaft and damaged when the system is next used result- ing in a loss of refrigerant and damageto the compressor.
!
SG130B2-E
Adding Fluid
Recommended brake fluid conforming
to DOT 3 or DOT 4 should be used. The reservoir cap must be fully tight- ened to avoid contamination from for-eign matter or moisture.
CAUTION:
Brake fluid is hygroscopic and
should never be stored in an un- sealed container. Do not allow pe- troleum base fluid to contaminatethe brake fluid since damage to the rubber seals of the system may re- sult.
!
WARNING:
Brake fluid will cause rapid and serious damage to paintwork. If ac- cidental spillage occurs, the affected area must be rinsed with water im-mediately. Do not allow brake fluid to come into contact with the eyes or to be ingested and ensure thatfluid is safely stored away form the reach of children.
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OWNER MAINTENANCE
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SG170A1-E
Brake Pedal
The brake pedal freeplay should be checked with the engine turned off.The pedal to floor clearance should be checked with the engine running and a load of 490 N applied to the pedal. Ifeither value is incorrect, the neces- sary adjustment should be performed by a Hyundai authorised repairer. Pedalto floor clearance: 1.97 in. (50 mm)
HXGS508
0.12 ~ 0.31 in. (3 ~ 8 mm)
SG190A1-E Petrol Engine The various engine drive belts must be checked for condition, tension and free-dom from damage and excessive wear. The tension of a new belt must be checked after thirty minutes runningfollowing fitment of the new belt to allow for the initial belt stretch. CHECKING DRIVE BELTS
Water Pump Pulley
Alternator Pulley
Crankshaft Pulley 0.2~0.24 in.(5.1~6 mm)
HTB186
G180A01A-GAT
CHECKING BRAKE PEDAL CLEARANCE
45.1 mm (1.78 in.)G180A01L
You need a helper to check the brake
pedal clearance. With the engine run- ning, have your helper press down on the brake pedal several times and then hold it down with a force of about 490N(50 kg, 110 lbs). The brake pedal clearance is the distance from the top surface of the brake pedal to the as-phalt sheeting under the floor mat. If the brake pedal clearance is not within the limits specified in the illustration,have it inspected by your Hyundai dealer and adjusted or repaired if nec- essary.
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9 VEHICLE SPECIFICATIONS
2
J010A01FC-EAT MEASUREMENT
158.4 (4,025)68.5 (1,740) 64.3 (1,635)
*66.3 (1,685)
102.3 (2,600) 58.5 (1,485)58.5 (1,485)
Overall lengthOverall width Overall height (unladen) Wheel base Wheel tread
Front
Rear
Type Wheel free playRack stroke Oil pump type Rack and pinion0 ~ 1.18 in. (0 ~ 30 mm) 5.7±0.04 in. (146±1mm)Vane type
SJ030A1-F FUEL SYSTEM
J020A01FC-EATPOWER STEERING J030A01FC-DATTIRE
185/65 R14 195/55 R15205/55 R15 (1.8 DOHC only)
StandardOption
J050A01FC-GAT BRAKE Dual hydraulic with brake booster Ventilated discDrum Cable
Type Front brake typeRear brake type Parking brake
Item Battery Generator
J040A02FC-EAT ELECTRICAL
Petrol
MF45AH
90A (13.5V)
in. (mm)
Fuel tank capacityLitre
55 US.gal
14.5 Imp.gal
12
Diesel
CMF 68 AH 120A (12V)
* If installed roof rack J030B01FC-EAT SPARE TYRE
Space-saver Full size
StandardOption
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9 VEHICLE SPECIFICATIONS
4
Oil & Grease Standard
API SJ, SL SAE 5W-20, 5W-30
or ABOVE, SAE 10W-30 (ABOVE 0°F)
ILSAC GF-3 SAE 15W-40 (ABOVE 10°F)
or ABOVE SAE 20W-50 (ABOVE 20°F)
API CH-4 SAE 30 (0°C ~ 40°C)
or ABOVE, SAE 20W-40 (ABOVE -10°C)
ACEA B4 SAE 15W-40 (ABOVE -15°C)
or ABOVE SAE 10W-30 (-20°C ~ 40°C) SAE 5W-30 (-25°C ~ 40°C) SAE 0W-30 (BELOW 10°C) *1, *2
*1. Restricted to driving condition and vehicle destination*2. Not recommended for sustained high speed vehicle operation Normal driving condition Severe driving condition HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) HYUNDAI GENUINE ATF SP-III, DIAMOND ATF SP-III, SK ATF SP-III or other brands approved by Hyundai Motor Co., PSF-3 or Dexron 2 DOT 3, DOT 4 or equivalent Ethylene glycol base for aluminium radiator Q'ty (Imp.qts) (litre)
1.6 DOHC - 2.9 (3.3) (with oil filter) 1.8 DOHC - 3.5 (4.0) (with oil filter) 1.5 CRDi - 4.7 (5.3) (with oil filter) MAX. 1L /932 Miles (1500 Km) MAX. 1L /621 Miles (1000 Km)1.86 (2.15)
1.76 (2.0) (1.5 CRDi) 5.3 (6.1) (1.6 DOHC)5.8 (6.7)(1.8 DOHC) As required As requiredPetol engine : 5.4 (6.2) (1.6 DOHC)/ 5.7 (6.5) (1.8 DOHC)
Diesel engine : 5.5 (6.3)
LUBRICATION CHART
J080A07FC-EAT
Item
Engine Oil Petrol engine
Diesel engine
Recommends Engine Oil Consumption Transaxle
Power Steering Brake Fluid Coolant
Manual Auto
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