cooling HYUNDAI NEXO 2023 User Guide

7
Maintenance
7
Maintenance
Fuel Cell Power Module Compartment ...............7-3
Maintenance Services ...........................................7-4Owner's Responsibility .....................................................7-4
Owner Maintenance Precautions..................................7-4
Owner Maintenance ..............................................7-5 Owner Maintenance Schedule .......................................7-6
Scheduled Maintenance Services........................7-7 Normal Maintenance Schedule ......................................7-8
Maintenance Under Severe Usage Conditions ........7-10
Explanation of Scheduled Maintenance Items ..7-12
Device Cooling Coolant .......................................7-13 Checking the Coolant Level ..........................................7-13
Changing Coolant ............................................................7-15
Stack Cooling Coolant .........................................7-16 Checking the Coolant Level ..........................................7-16
Changing Coolant ............................................................7-18
Brake Fluid ............................................................7-19 Checking the Brake Fluid Level ...................................7-19
Washer Fluid .........................................................7-20 Checking the Washer Fluid Level................................7-20
Air Cleaner ............................................................7-20 Filter Replacement ..........................................................7-20
Climate Control Air Filter ....................................7-22 Filter Inspection ...............................................................7-22 Wiper Blades.........................................................7-24
Blade Inspection ..............................................................7-24
Blade Replacement .........................................................7-24
12V Battery ...........................................................7-27 Battery Recharging ........................................................7-28
Reset Features.................................................................7-28
Tires and Wheels .................................................7-29 Tire Care ............................................................................7-29
Recommended Cold Tire Inflation Pressures ...........7-30
Check Tire Inflation Pressure ......................................7-31
Tire Rotation.....................................................................7-32
Wheel Alignment and Tire Balance ............................7-33
Tire Replacement ............................................................7-33
Wheel Replacement ........................................................7-34
Tire Traction .....................................................................7-34
Tire Maintenance ............................................................7-34
Tire Sidewall Labeling ....................................................7-34
Tire Terminology and Definitions................................7-38
All Season Tires ...............................................................7-42
Summer Tires ...................................................................7-42
Snow Tires ........................................................................7-42
Radial-Ply Tires ...............................................................7-42
Low Aspect Ratio Tires..................................................7-43
7

7-3
7
Maintenance
FFUU EELL CC EE LLLL PP OO WW EERR MM OODDUU LLEE CC OO MM PPAA RRTTMM EENN TT
1. Brake fluid reservoir
2. Air cleaner
3. Fuse box
4. Windshield washer fluid reservoir
5. Device cooling coolant reservoir
6. Traction motor radiator cap
7. Stack cooling coolant reservoir
8. Fuel cell stack radiator cap
OFE078001
The actual fuel cell power module compartment in the vehicle may differ from the illus- tration.

7-6
Maintenance
Owner Maintenance Schedule
When you stop for fuel:
• Check for both fuel cell stack andDevice cooling coolant level in
coolant reservoir.
Check the windshield washer fluid level.
Look for low or under-inflated tires.
While operating your vehicle:
Check for vibrations in the steering wheel. Notice if there is any
increased steering effort or loose-
ness in the steering wheel, or
change in its straight-ahead posi-tion.
Notice if your vehicle constantly turns slightly or "pulls" to one side
when traveling on smooth, levelroad.
When stopping, listen and check for unusual sounds, pulling to one
side, increased brake pedal travel
or "hard-to-push" brake pedal.
If any slipping or changes in the operation of your reduction gear
occurs, check the reduction gear
fluid level.
Check the reduction gear P (Park) function.
Check the parking brake.
Check for fluid leaks under your vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:
Check coolant level in the coolantreservoir.
Check the operation of all exterior lights, including the brake lights,
turn signals and hazard warning
flashers.
Check the inflation pressures of all tires that are worn, show uneven
wear, or are damaged.
Check for loose wheel lug nuts.
At least twice a year: (i.e., every Spring and Fall)
Check radiator, heater and air con- ditioning hoses for leaks or dam-
age.
Check windshield washer spray and wiper operation. Clean wiper
blades with clean cloth dampened
with washer fluid.
Check headlamp alignment.
Check the seat belts for wear and function.
Be careful when checking the
coolant level when the fuel cell
power module is hot. Scalding
hot coolant and steam may
blow out under pressure. This
could cause burns or other seri-
ous injury.
WARNING

7-8
Maintenance
Normal Maintenance Schedule
Months1224364860728496108120132144156168180
Miles×1,00061218243036424854606672788490
Km×1,000102030405060708090100110120130140150
Hydrogen system
(Check the hydrogen leakage)Inspect every 10,000 km (6,000 miles) or 24 months
Air cleaner filterReplace every at 20,000 km (12,000) miles
Device cooling coolantAt first, replace at 200,000 km (120,000 miles) or 10 years :
Thereafter, replace every 48,000 km (30,000 miles) or 24 months
Stack cooling coolantReplace every at 60,000 km (36,000 miles) or 36 months
Ion filterReplace every at 60,000 km (36,000 miles) or 36 months
Reduction gearNo check, No service required
Air conditioner refrigerant/ compressorIIIIIIIIIIIIIII
Cooling system hoses and connec- tions IIIIIIIIIIIIIII
Brake lines, hoses and connections (including booster)IIIIIIIIIIIIIII
Clutch (if equipped) and brake
pedal free playIIIIIIIIIIIIIII
Brake discs and padsIIIIIIIIIIIIIII
Driveshaft and bootsIIIIIII
Front suspension ball jointsIIIIIIIIIIIIIII
Maintenance Intervals
Maintenance Item
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace

7-10
Maintenance
Maintenance Under Severe Usage Conditions
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer
to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Maintenance itemMaintenanceoperationMaintenance intervalsDriving condition
Hydrogen system
(Check the hydrogen leakage)IInspect more frequently
depending on the conditionC, D, F, G, J, L
Air cleaner filterIInspect more frequently
depending on the conditionC, D, E
Device cooling coolantRReplace more frequently
depending on the conditionC, D, E, F, J, K, L
Stack cooling coolantRReplace more frequently
depending on the conditionC, D, F, G, L
Ion filterRReplace more frequently
depending on the conditionC, D, F, G, L
Reduction gear fluidR120,000 km (72,000 miles)C, F, G, I, J
Air conditioner refrigerant/compressorIInspect more frequently
depending on the conditionC, D, F, G, L
Disc brakes and pads, calipers and rotorsIInspect more frequently
depending on the conditionC, D, E, G, H

7-12
MaintenanceE
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Cooling System
Check cooling system components,
such as radiator, coolant reservoir,
hoses and connections for leakage
and damage. Replace any damaged
parts.
Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Reduction Gear Fluid
Inspect the reduction gear fluid according to the maintenance sched-
ule.
Brake Hoses and Lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
Brake Fluid
Check brake fluid level in the brake
fluid reservoir. The level should be
between the MIN and the MAX
marks on the side of the reservoir.
Use only hydraulic brake fluid con-
forming to DOT 3 or DOT 4 specifi-cation.
Brake Discs, Pads, Calipers
and Rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
Suspension Mounting Bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint
With the vehicle stopped and the
vehicle off, check for excessive free-
play in the steering wheel. Check the
linkage for bends or damage. Check
the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts.
Drive Shafts and Boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air Conditioning Refrigerant
Check the air conditioning lines and
connections for leakage and dam-
age.

7-13
7
Maintenance
DDEEVV IICC EE CC OO OOLLIINN GG CC OO OOLLAA NN TT
The high-pressure cooling system
has a reservoir filled with year-round
antifreeze coolant. The reservoir is
filled at the factory.
Check the antifreeze protection and
coolant level at least once a year, atthe beginning of the winter season
and before traveling to a colder cli-
mate.Checking the Coolant Level
Check the condition and connections of all cooling system hoses and
heater hoses. Replace any swollen
or deteriorated hoses.
The coolant level should be filled
between the MAX and the MIN
marks on the rear side of the coolant
reservoir when the parts in the fuel
cell power module compartment iscool.
If the coolant level is low, add enough
distilled (deionized) water to bring
the level to the MAX mark, but do not
overfill. If frequent additions are
required, you see an authorized
HYUNDAI dealer for a cooling sys-tem inspection.
Recommended coolant
When adding coolant, use only
distilled (deionized) water for your
vehicle and never mix hard water in
the coolant filled at the factory.
An improper coolant mixture can result in severe malfunction or
electric devices damage.
Do not use alcohol or methanol coolant or mix them with the spec-ified coolant.
Do not use a solution that contains more than 60% antifreeze or less
than 35% antifreeze, which would
reduce the effectiveness of thesolution.
OFE078003

7-14
Maintenance
For mixing percentage, refer to the
following table:Information
If in doubt about the mix ratio, a 50%
water and 50% antifreeze mix is the
easiest to mix together as it will be the
same quantity of each. It is suitable to
use for most temperature ranges of
-35°C (-31°F) and higher.
i
Ambient
Temperature Mixture Percentage
(volume)
Antifreeze Water
-15°C (5°F) 35 65
-25°C (-13°F) 40 60
-35°C (-31°F) 50 50
-45°C (-49°F) 60 40
Never remove the
radiator cap or the drain plug while the
radiator is hot. Hotcoolant and steam
may blow out under pressure,
causing serious injury.
WARNING
OFE078004 Turn the vehicle off and wait
until the parts in the fuel cell
power module compartment
cools down. Use extreme care
when removing the radiator
cap. Wrap a thick towel around
it, and turn it counterclockwise
slowly to the first stop. Step
back while the pressure is
released from the cooling sys-
tem. When you are sure all thepressure has been released,
press down on the cap, using a
thick towel, and continue turn-
ing counterclockwise to removeit.

7-15
7
MaintenanceThe electric motor for the cooling fan
is controlled by coolant temperature,
refrigerant pressure and vehicle
speed. As the coolant temperature
decreases, the electric motor will
automatically shut off. This is a nor-mal condition.
Changing Coolant
Have coolant changed by an author-
ized HYUNDAI dealer according tothe Maintenance Schedule at the
beginning of this chapter.To prevent damage to parts in the
fuel cell power module compart-
ment, put a thick towel around the
coolant cap before refilling the
coolant to prevent the coolant
from overflowing into parts in the
fuel cell power module compart-ment.
NOTICE
The electric motor for
the cooling fan may
continue to operate
or start up when the
vehicle is not running
and can cause serious injury.
Keep hands, clothing and tools
away from the rotating fan
blades of the cooling fan.
WARNING
Do not use coolant or antifreeze
in the washer fluid reservoir.
Coolant can severely obscure
visibility when sprayed on the
windshield and may cause loss
of vehicle control resulting in anaccident.
Coolant may also cause dam-
age to paint and body trim.
WARNING

7-16
MaintenanceS
S TT AA CCKK CC OO OOLLIINN GG CC OO OOLLAA NN TT
The high-pressure cooling system
has a reservoir filled with year-round
antifreeze coolant. The reservoir is
filled at the factory.
Check the antifreeze protection and
coolant level at least once a year, atthe beginning of the winter season
and before traveling to a colder cli-
mate.Checking the Coolant Level
Check the condition and connections of all cooling system hoses and
heater hoses. Replace any swollen
or deteriorated hoses.
When replacing any part of the cool-
ing system there may be loss of
coolant. In that case, fill with an
exclusive coolant for the fuel cell.When replacing the ion filter car-
tridge, replace the whole stackcoolant.
The coolant level should be filled
between F (MAX) and L (MIN) marks
on the side of the coolant reservoir
when the fuel cell power module iscool. If the stack cooling coolant level is
low, add enough exclusive coolant
for fuel cell stack to provide protec-tion against freezing and corrosion in
the authorized HYUNDAI dealer.
In addition, whenever replacing the
ion filter cartridge, add enough exclu-
sive coolant for fuel cell stack.
OFE078005