brake fluid HYUNDAI NEXO 2023 Owners Manual

1-6
Your vehicle at a glanceF
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1. Brake fluid reservoir ..........................7-19
2. Air cleaner.........................................7-20
3. Fuse box ...........................................7-53
4. Windshield washer fluid reservoir .....7-20
5. Device cooling coolant reservoir .......7-13
6. Device cooling radiator cap ..............7-14
7. Stack cooling coolant reservoir.........7-16
8. Stack cooling radiator cap ................7-17
OFE078001
The actual Fuel cell power module compartment in the vehicle may differ from the illustration.

3-68
Parking Brake & BrakeFluid Warning Light
This warning light illuminates:
When the POWER button is in the ON position.
- It illuminates for approximately 3seconds.
- It remains on if the parking brake is applied.
When the parking brake is applied.
When the brake fluid level in the reservoir is low.
- If the warning light illuminateswith the parking brake released, it
indicates the brake fluid level in
reservoir is low.
If the brake fluid level in the reser-
voir is low:
1. Drive carefully to the nearest safe location and stop your vehicle.
2. With the vehicle turned off, check the brake fluid level immediately and add fluid as required (For more
details, refer to "Brake Fluid" in
chapter 7) . After adding brake fluid,
check all brake components for fluid
leaks. If a brake fluid leak is found,
or if the warning light remains on, or
if the brakes do not operate proper-
ly, do not drive the vehicle. Have the
vehicle inspected by an authorized
HYUNDAI dealer.
Dual-diagonal braking system
Your vehicle is equipped with dual-
diagonal braking systems. This
means you still have braking on two
wheels even if one of the dual sys-
tems should fail. With only one of the dual systems
working, more than normal pedal
travel and greater pedal pressure is
required to stop the vehicle. Also, the vehicle will not stop in as
short a distance with only a portion
of the brake system working.
Convenient features of your vehicle
Parking Brake & Brake Fluid
Warning Light
Driving the vehicle with a warn-
ing light ON is dangerous. If the
Parking Brake & Brake Fluid
Warning Light illuminates with
the parking brake released, itindicates that the brake fluid
level is low.
In this case, have your vehicle
inspected by an authorized
HYUNDAI dealer.
WARNING

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Convenient features of your vehicle
Anti-lock Brake System(ABS) Warning Light
This warning light illuminates:
When the POWER button is in the ON position.
- It illuminates for approximately 3seconds and then goes off.
When there is a malfunction with the ABS (The normal braking sys-
tem will still be operational without
the assistance of the anti-lock
brake system).
In this case, have your vehicle
inspected by an authorized HYUNDAI
dealer.
Electronic
Brake Force
Distribution (EBD) System Warning Light
These two warning lights illuminate
at the same time while driving:
When the ABS and regular brake sys-
tem may not work normally.
In this case, have your vehicle inspect-
ed by an authorized HYUNDAI dealer. Information
- Electronic
Brake Force Distribution
(EBD) System Warning Light
When the ABS Warning Light is on or
both ABS and Parking Brake & Brake
Fluid Warning Lights are on, the
speedometer, odometer, or tripmeter
may not work. Also, the EPS Warning
Light may illuminate and the steering
effort may increase or decrease.
In this case, have your vehicle inspect-
ed by an authorized HYUNDAI dealer.
i
3
Electronic Brake Force
Distribution (EBD) System
Warning Light
When both ABS and Parking
Brake & Brake Fluid Warning
Lights are on, the brake system
will not work normally and you
may experience an unexpected
and dangerous situation during
sudden braking.
In this case, avoid high speed driving and abrupt braking.
In this case, have your vehicle
inspected by an authorized
HYUNDAI dealer.
WARNING

7
Maintenance
7
Maintenance
Fuel Cell Power Module Compartment ...............7-3
Maintenance Services ...........................................7-4Owner's Responsibility .....................................................7-4
Owner Maintenance Precautions..................................7-4
Owner Maintenance ..............................................7-5 Owner Maintenance Schedule .......................................7-6
Scheduled Maintenance Services........................7-7 Normal Maintenance Schedule ......................................7-8
Maintenance Under Severe Usage Conditions ........7-10
Explanation of Scheduled Maintenance Items ..7-12
Device Cooling Coolant .......................................7-13 Checking the Coolant Level ..........................................7-13
Changing Coolant ............................................................7-15
Stack Cooling Coolant .........................................7-16 Checking the Coolant Level ..........................................7-16
Changing Coolant ............................................................7-18
Brake Fluid ............................................................7-19 Checking the Brake Fluid Level ...................................7-19
Washer Fluid .........................................................7-20 Checking the Washer Fluid Level................................7-20
Air Cleaner ............................................................7-20 Filter Replacement ..........................................................7-20
Climate Control Air Filter ....................................7-22 Filter Inspection ...............................................................7-22 Wiper Blades.........................................................7-24
Blade Inspection ..............................................................7-24
Blade Replacement .........................................................7-24
12V Battery ...........................................................7-27 Battery Recharging ........................................................7-28
Reset Features.................................................................7-28
Tires and Wheels .................................................7-29 Tire Care ............................................................................7-29
Recommended Cold Tire Inflation Pressures ...........7-30
Check Tire Inflation Pressure ......................................7-31
Tire Rotation.....................................................................7-32
Wheel Alignment and Tire Balance ............................7-33
Tire Replacement ............................................................7-33
Wheel Replacement ........................................................7-34
Tire Traction .....................................................................7-34
Tire Maintenance ............................................................7-34
Tire Sidewall Labeling ....................................................7-34
Tire Terminology and Definitions................................7-38
All Season Tires ...............................................................7-42
Summer Tires ...................................................................7-42
Snow Tires ........................................................................7-42
Radial-Ply Tires ...............................................................7-42
Low Aspect Ratio Tires..................................................7-43
7

7-3
7
Maintenance
FFUU EELL CC EE LLLL PP OO WW EERR MM OODDUU LLEE CC OO MM PPAA RRTTMM EENN TT
1. Brake fluid reservoir
2. Air cleaner
3. Fuse box
4. Windshield washer fluid reservoir
5. Device cooling coolant reservoir
6. Traction motor radiator cap
7. Stack cooling coolant reservoir
8. Fuel cell stack radiator cap
OFE078001
The actual fuel cell power module compartment in the vehicle may differ from the illus- tration.

7-6
Maintenance
Owner Maintenance Schedule
When you stop for fuel:
• Check for both fuel cell stack andDevice cooling coolant level in
coolant reservoir.
Check the windshield washer fluid level.
Look for low or under-inflated tires.
While operating your vehicle:
Check for vibrations in the steering wheel. Notice if there is any
increased steering effort or loose-
ness in the steering wheel, or
change in its straight-ahead posi-tion.
Notice if your vehicle constantly turns slightly or "pulls" to one side
when traveling on smooth, levelroad.
When stopping, listen and check for unusual sounds, pulling to one
side, increased brake pedal travel
or "hard-to-push" brake pedal.
If any slipping or changes in the operation of your reduction gear
occurs, check the reduction gear
fluid level.
Check the reduction gear P (Park) function.
Check the parking brake.
Check for fluid leaks under your vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:
Check coolant level in the coolantreservoir.
Check the operation of all exterior lights, including the brake lights,
turn signals and hazard warning
flashers.
Check the inflation pressures of all tires that are worn, show uneven
wear, or are damaged.
Check for loose wheel lug nuts.
At least twice a year: (i.e., every Spring and Fall)
Check radiator, heater and air con- ditioning hoses for leaks or dam-
age.
Check windshield washer spray and wiper operation. Clean wiper
blades with clean cloth dampened
with washer fluid.
Check headlamp alignment.
Check the seat belts for wear and function.
Be careful when checking the
coolant level when the fuel cell
power module is hot. Scalding
hot coolant and steam may
blow out under pressure. This
could cause burns or other seri-
ous injury.
WARNING

7-7
7
Maintenance
At least once a year:
Clean body and door drain holes.
Lubricate door hinges and hoodhinges.
Lubricate door and hood locks and latches.
Lubricate door rubber weather strips.
Lubricate door checker.
Check the air conditioning system.
Inspect and lubricate reduction gear linkage and controls.
Check the brake fluid level.
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Follow Normal Maintenance Schedule if the vehicle is usually operated where
none of the following conditions apply. If any of the following conditions apply,
you must follow the Maintenance Under Severe Usage Conditions.
Repeated driving short distance of less than 8 km (5 miles) in normal tem-
perature or less than 16 km (10 miles) in freezing temperature
Low speed driving for long distances
Driving on rough, dusty, muddy, unpaved, graveled or salt-spread roads
Driving in areas using salt or other corrosive materials or in very cold weather
Driving in heavy dust condition
Driving in heavy traffic area
Driving on uphill, downhill, or mountain road repeatedly
Towing a trailer or using a camper, or roof rack
Driving as a patrol car, taxi, other commercial use of vehicle towing
Driving over 170 km/h (106 miles/h)
Frequently driving in stop-and-go condition
If your vehicle is operated under the above conditions, you should inspect, replace or refill more frequently than the following Normal MaintenanceSchedule. After the periods or distance shown in the chart, continue to followthe prescribed maintenance intervals.

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7
Maintenance
Normal Maintenance Schedule (Cont.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace
Months1224364860728496108120132144156168180
Miles×1,00061218243036424854606672788490
Km×1,000102030405060708090100110120130140150
Parking brakeIIIIIIIIIIIIIII
Steering gear rack, linkage and bootsIIIIIIIIIIIIIII
Tire (pressure & tread wear)IIIIIIIIIIIIIII
Battery conditionIIIIIIIIIIIIIII
Brake fluidIIIRIIIRIIIRIII
Climate control air filterRRRRRRRRRRRRRRR
All latch, hinges and locks IIIIIII
Maintenance Intervals
Maintenance Item
After 150,000 km or 180 months continue to follow the prescribed maintenance intervals.
NOTICE

7-10
Maintenance
Maintenance Under Severe Usage Conditions
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer
to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Maintenance itemMaintenanceoperationMaintenance intervalsDriving condition
Hydrogen system
(Check the hydrogen leakage)IInspect more frequently
depending on the conditionC, D, F, G, J, L
Air cleaner filterIInspect more frequently
depending on the conditionC, D, E
Device cooling coolantRReplace more frequently
depending on the conditionC, D, E, F, J, K, L
Stack cooling coolantRReplace more frequently
depending on the conditionC, D, F, G, L
Ion filterRReplace more frequently
depending on the conditionC, D, F, G, L
Reduction gear fluidR120,000 km (72,000 miles)C, F, G, I, J
Air conditioner refrigerant/compressorIInspect more frequently
depending on the conditionC, D, F, G, L
Disc brakes and pads, calipers and rotorsIInspect more frequently
depending on the conditionC, D, E, G, H

7-12
MaintenanceE
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Cooling System
Check cooling system components,
such as radiator, coolant reservoir,
hoses and connections for leakage
and damage. Replace any damaged
parts.
Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Reduction Gear Fluid
Inspect the reduction gear fluid according to the maintenance sched-
ule.
Brake Hoses and Lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
Brake Fluid
Check brake fluid level in the brake
fluid reservoir. The level should be
between the MIN and the MAX
marks on the side of the reservoir.
Use only hydraulic brake fluid con-
forming to DOT 3 or DOT 4 specifi-cation.
Brake Discs, Pads, Calipers
and Rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
Suspension Mounting Bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint
With the vehicle stopped and the
vehicle off, check for excessive free-
play in the steering wheel. Check the
linkage for bends or damage. Check
the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts.
Drive Shafts and Boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air Conditioning Refrigerant
Check the air conditioning lines and
connections for leakage and dam-
age.