clutch Hyundai Santa Fe 2004 Owner's Manual

1FEATURES OF YOUR HYUNDAI
76
B660B03O-AAT
To Set the Cruise Speed
1. Push the cruise control ON´OFF button.
The "CRUISE" indicator light in the instru-
ment cluster will illuminate. This turns the
system on.
2. Accelerate to desired cruising speed above
25 mph (40 km/h).
3. Push the "SET" (COAST) button after you
have set the vehicle speed at the desired
speed.
4. Remove your foot from the accelerator pedal
and the desired speed will automatically be
maintained.
B660B01O
B660C02O-AAT
To cancel the cruise speed
To disengage the cruise control system, push
the "CANCEL" button.
Additionally, the following actions will disengage
the system:
o Depress the brake pedal.
o Depress the clutch pedal (Manual transaxle).
o Shift the selector lever to "N" position
(Automatic transaxle).
o Decrease the vehicle speed lower than the
memory speed by 12 mph (20 km/h).
o Decrease the vehicle speed to less than 25
mph (40 km/h).
o Release the "MAIN" button.
B660C01O
5. To increase speed, temporarily depress the
accelerator pedal enough for the vehicle to
exceed the preset speed. When you remove
your foot from the accelerator pedal, the
vehicle will return to the speed you have set.
NOTE:If the vehicle speed decreases more than 12
mph (20 km/h) below the set speed or
decreases below 25 mph (40 km/h), the
cruise control system will automatically
cancel the set speed.

1FEATURES OF YOUR HYUNDAI
77
!WARNING:o Keep the main switch off when not using
the cruise control.
o Use the cruise control system only when
traveling on open highways in good
weather.
o Do not use the cruise control when it
may not be safe to keep the car at a
constant speed, for instance, driving in
heavy or varying traffic, or on slippery
(rainy, icy or snow-covered) or winding
roads or over 6% up-hill or down-hill
roads.
o Pay particular attention to the driving
conditions whenever using the cruise
control system.
o During cruise-control driving with a
manual transaxle vehicle, do not shift
into neutral without depressing the
clutch pedal, or the engine will be
overrevved. If this happens, depress the
clutch pedal or release the main switch.
o During normal cruise control operation,
when the "SET" button is activated or
reactivated after applying the brakes,
the cruise control will energize after
approximately 3 seconds. This delay is
normal.
B660F02O-AAT
To Reset at a Slower Speed
1. Push the "SET (COAST)" button and hold it.
While the control button is pushed, the ve-
hicle speed will gradually decrease.
2. When the desired speed is obtained, release
the control button.
B660B01O
B660D01O-AAT
To Resume the Preset Speed
The vehicle will automatically resume the speed
set prior to cancellation when you push the
"RESUME (ACCEL)" button, providing the ve-
hicle speed is above 25 mph (40 km/h).
B660E01Y-AATTo Reset at a Faster Speed
1. Push the "RESUME (ACCEL)" button and
hold it.
2. Accelerate to desired speed and release the
"RESUME (ACCEL)" switch. While the con-
trol switch is held, the vehicle will gradually
gain speed.
B660D01O

2DRIVING YOUR HYUNDAI
4KEY POSITIONSTO START THE ENGINE
C040A01A-AAT
CAUTION:The engine should not be turned off or the
key removed from the ignition key cylinder
while the car is in motion. The steering
wheel is locked by removing the key.
NOTE:Do not hold the key in the "START" position
for more than 15 seconds.
o "ON"
When the key is in the "ON" position, the ignition
is on and all accessories may be turned on. If
the engine is not running, the key should not be
left in the "ON" position. This will discharge the
battery and may also damage the ignition sys-
tem.
o "ACC"With the key in the "ACC" position, some elec-
trical accessories (radio, etc.) may be oper-
ated.
o "LOCK"The key can be removed or inserted in this
position.
To protect against theft, the steering wheel
locks by removing the key.
NOTE:To unlock the steering wheel, insert the key,
and then turn the steering wheel and key
simultaneously.
C040A01E-1
LOCKACC
ON
START
!
C030A01E-AAT
COMBINATION IGNITION SWITCH
o If your Hyundai is equipped with a manual
transaxle, place the shift lever in neutral and
depress the clutch pedal fully.
o If your Hyundai has an automatic transaxle,
place the shift lever in "P" (park).
o To start the engine, insert the ignition key and
turn it to the "START" position. Release it as
soon as the engine starts. Do not hold the
key in the "START" position for more that 15
seconds.
NOTE:o For safety, the engine will not start if the
clutch pedal is not depressed fully
(Manual Transaxle) or the shift lever is
not in "P" or "N" Position (Automatic
Transaxle).
o The ignition key cannot be turned from
"ACC" position to "LOCK" position un-
less the shift lever is in the "P" (Park)
position or the negative battery terminal
is disconnected from the battery. To
remove the key, always confirm that the
shift lever is securely positioned in "P"
(Park) (For Automatic Transaxle).
o For additional information about start-
ing, see page 2-5.
o "START"
The engine is started in this position. It will crank
until you release the key.

2DRIVING YOUR HYUNDAI
5STARTING
!
C070C01A-AAT
To remove the ignition key
C050A01A-AAT
1. Turn the ignition key to the "ACC" position.
2. Simultaneously push and turn the ignition
key counterclockwise from the "ACC" posi-
tion to the "LOCK" position.
3. The key can be removed in the "LOCK"
position.
WARNING:Never run the engine in a closed or poorly
ventilated area any longer than is needed to
move your car in or out of the area. The
carbon monoxide gas emitted is odorless
and can cause serious injury or death.
C050B01A-AAT
Normal Conditions:
The Starting Procedure:
1. Insert key, and fasten the seat belt.
2. Depress the clutch pedal fully and place the
gearshift lever (manual transaxle) in neutral
or the selector lever (automatic transaxle) in
"P" (park) position.
3. After turning the ignition key to the "ON"
position, make certain all warning lights and
gauges are functioning properly before start-
ing the engine.
WARNING:Be sure that the clutch is fully depressed
when starting a manual transaxle vehicle.
Your manual transaxle equipped vehicle
will not start unless the clutch pedal is fully
depressed. On a manual transaxle equipped
vehicle that can be started without de-
pressing the clutch, there is the potential to
cause damage to the vehicle or injury to
someone inside or outside the vehicle as a
result of the forward or backward move-
ment of the vehicle that will occur if the
clutch is not depressed when the vehicle is
started.
!C070C01E-1C050A01E-1
LOCKACC
ON
START

2DRIVING YOUR HYUNDAI
6OPERATING THE MANUAL
TRANSAXLE
NOTE:
o To shift into reverse, rest the lever in
neutral for at least 3 seconds after your
car is completely stopped. Then move
the lever into the reverse position.
o During cold weather, shifting may be
difficult until the transaxle lubricant has
warmed up. This is normal and not harm-
ful to the transaxle.
o If you've come to a complete stop and
it's hard to shift into 1st or R(Reverse),
put the shift lever in N(Neutral) position
and release the clutch. Press the clutch
pedal back down, and then shift into 1st
or R(Reverse) gear position.
o Do not use the shift lever as a handrest
during driving, as this can result in pre-
mature wear of the transaxle shift forks.
CAUTION:When downshifting from fifth gear to fourth
gear, caution should be taken not to inad-
vertently press the gear lever sideways in
such a manner that second gear is en-
gaged. Such a drastic downshift may cause
the engine speed to increase to the point
that the tachometer will enter the red-zone.
Such over-revving of the engine may pos-
sibly cause engine damage.
!
4. Turn the ignition key to the "START" position
and release it when the engine starts.
After the engine has started, allow the engine
to run for 10 to 20 seconds prior to placing
the vehicle in gear.
The starter should not be operated for more
than 15 seconds at a time. Wait 15-30 sec-
onds between starting attempts to protect
the starter from overheating.C070A02A-AAT
Your Hyundai's manual transaxle has a con-
ventional shift pattern. This shift pattern is im-
printed on the shift knob. The transaxle is fully
synchronized in all forward gears so shifting to
either a higher or a lower gear is easily accom-
plished.
C070A01O

2DRIVING YOUR HYUNDAI
7
C070B01A-AAT
Using the Clutch
The clutch should be pressed all the way to the
floor before shifting, then released slowly. The
clutch pedal should always be used after fully
returning to the original position. Do not rest your
foot on the clutch pedal while driving. This can
cause unnecessary wear.
Do not partially engage the clutch to hold the car
on an incline. This causes unnecessary wear.
Use the parking brake to hold the car on an
incline. Do not operate the clutch pedal rapidly
and repeatedly.
C070D02O-AAT
Good Driving Practices
o Never take the car out of gear and coast
down a hill. This is extremely hazardous.
Always leave the car in gear.
o Don't "ride" the brakes. This can cause them
to overheat and malfunction. Instead, when
you are driving down a long hill, slow down
and shift to a lower gear. When you do this,
engine braking will help slow the car.
o Slow down before shifting to a lower gear.
This will help avoid over-revving the engine,
which can cause damage.
o Slow down when you encounter cross winds.
This gives you much better control of your
car.
o Be sure the car is completely stopped before
you attempt to shift into reverse. The
transaxle can be damaged if you do not. To
shift into reverse, depress the clutch, move
the shift lever to neutral, wait three seconds,
then shift to the reverse position.
o Exercise extreme caution when driving on a
slippery surface. Be especially careful when
braking, accelerating or shifting gears. On a
slippery surface, an abrupt change in ve-
hicle speed can cause the drive wheels to
lose traction and the vehicle to go out of
control.
C070D02O-AAT
Recommended Shift Points
The shift points as shown on the chart are
recommended for optimum fuel economy and
performance.
Shift
from-to
1-2
2-3
3-4
4-5Recommended
mph (km/h)
15 (20)
25 (40)
35 (55)
45 (75)

2DRIVING YOUR HYUNDAI
22DRIVING FOR ECONOMY
o Be sure that the wheels are aligned cor-
rectly. Improper alignment can result from
hitting curbs or driving too fast over irregular
surfaces. Poor alignment causes faster tire
wear and may also result in other problems
as well as greater fuel consumption.
o Keep your car in good condition. For better
fuel economy and reduced maintenance
costs, maintain your car in accordance with
the maintenance schedule in Section 5. If
you drive your car in severe conditions,
more frequent maintenance is required (see
Section 5 for details).
o Keep your car clean. For maximum service,
your Hyundai should be kept clean and free
of corrosive materials. It is especially impor-
tant that mud, dirt, ice, etc. not be allowed to
accumulate on the underside of the car. This
extra weight can result in increased fuel
consumption and also contribute to corro-
sion.
o Travel lightly. Don't carry unnecessary
weight in your car. Weight reduces fuel
economy.
o Don't let the engine idle longer than neces-
sary. If you are waiting (and not in traffic),
turn off your engine and restart only when
you're ready to go.o Remember, your Hyundai does not require
extended warm-up. As soon as the engine
is running smoothly, you can drive away. In
very cold weather, however, give your en-
gine a slightly longer warm-up period.
o Don't "lug" or "over-rev" the engine. Lugging
is driving too slowly in too high a gear result-
ing in the engine bucking. If this happens,
shift to a lower gear. Over-revving is racing
the engine beyond its safe limit. This can be
avoided by shifting at the recommended
speeds.
o Use your air conditioning sparingly. The air
conditioning system is operated by engine
power so your fuel economy is reduced
when you use it.C140A01A-AAT
You can save fuel and get more miles from your
car if you follow these suggestions:
o Drive smoothly. Accelerate at a moderate
rate. Don't make "jack-rabbit" starts or full-
throttle shifts and maintain a steady cruising
speed. Don't race between stoplights. Try to
adjust your speed to that of the other traffic
so you don't have to change speeds unnec-
essarily. Avoid heavy traffic whenever pos-
sible. Always maintain a safe distance from
other vehicles so you can avoid unneces-
sary braking. This also reduces brake wear.
o Drive at a moderate speed. The faster you
drive, the more fuel your car uses. Driving at
a moderate speed, especially on the high-
way, is one of the most effective ways to
reduce fuel consumption.
o Don't "ride" the brake or clutch pedal. This
can increase fuel consumption and also
increase wear on these components. In
addition, driving with your foot resting on the
brake pedal may cause the brakes to over-
heat, which reduces their effectiveness and
may lead to more serious consequences.
o Take care of your tires. Keep them inflated
to the recommended pressure. Incorrect
inflation, either too much or too little, results
in unnecessary tire wear. Check the tire
pressures at least once a month.

6
Engine Compartment.............................................................. 6-2
General Checks....................................................................... 6-5
Checking the Engine Oil........................................................ 6-6
Changing the Oil and Filter.................................................... 6-7
Checking and Changing the Engine Coolant.................... 6-8
Spark Plugs...........................................................................6-10
Changing the Air Cleaner Filter.........................................6-12
Checking the Transaxle Oil (Manual) ..............................6-13
Checking the Transaxle Fluid (Automatic).....................6-14
Checking the Brakes...........................................................6-16
Checking the Clutch Fluid..................................................6-17
Air Conditioning Care ...........................................................6-18
Checking Drive Belts...........................................................6-20
Checking and Replacing Fuses ........................................6-21
Checking the Battery...........................................................6-22
Power Steering Fluid Level................................................6-24
Replacement of Light Bulbs...............................................6-26
Bulb Wattage .........................................................................6-33
Fuse Panel Description.......................................................6-34
6
DO-IT-YOURSELF MAINTENANCE

6DO-IT-YOURSELF MAINTENANCE
2ENGINE COMPARTMENT
G010A01O-AAT
(2.4 DOHC)
HSM241
12 34
6 7 8 9 10 11
1. Coolant reservoir cap
2 . Engine oil filler cap
3. Brake & Clutch fluid reservoir
4. Air cleaner5 . Fuse and Relay box
6. Windshield washer fluid reservoir
7 . Power steering fluid reservoir
8 . Engine oil level dipstick 9. Radiator cap
10. Automatic transaxle fluid level dipstick
(Vehicle with Automatic Transaxle)
11. Battery
CAUTION:When inspecting or servicing the engine,
you should handle tools and other heavy
objects carefully so that the plastic cover of
the engine is not damaged.
!
5

6DO-IT-YOURSELF MAINTENANCE
3
G010B01O-AAT
(2.7 V6)
1. Coolant reservoir cap
2. Brake & Clutch fluid reservoir
3. Air cleaner
4 . Fuse and Relay box5. Windshield washer fluid reservoir
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Radiator cap 9. Engine oil filler cap
10. Automatic transaxle fluid level dipstick
(Vehicle with Automatic Transaxle)
11. Battery
G010B01O
1234
56 7 8 9 10 11
CAUTION:When inspecting or servicing the engine,
you should handle tools and other heavy
objects carefully so that the plastic cover of
the engine is not damaged.
!