belt Hyundai Santa Fe 2006 Workshop Manual

6
DO-IT-YOURSELF MAINTENANCE
4
CHECKING THE ENGINE OILG030A01A-AATEngine oil is essential to the performance and
service of the engine. It is suggested that you
check the oil level at least once a week in normal
use and more often if you are on a trip or driving
in severe conditions.G030B01O-AATRecommended Oil
G030B01JM-U
GENERAL CHECKS
G020C01L-AATVehicle InteriorThe following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air
conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Automatic transaxle operation, including
"Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning correctly,
inspect it carefully and seek assistance from
your Hyundai dealer if service is needed.
G020B01A-AATVehicle ExteriorThe following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)G020A01L-AATEngine CompartmentThe following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition

6
DO-IT-YOURSELF MAINTENANCE
16
G140D02A-AATChecking the Compressor Drive Belt
G190A02BA/C
comp.
Crankshaft pulley
Power steering
pulley
Auto tensioner
Generator 2.7 V6
G140C01A-AATLubricationTo lubricate the compressor and the seals in the
system, the air conditioning should be run for at
least 10 minutes each week. This is particularly
important during cool weather when the air
conditioning system is not otherwise in use.
!
G120E02A-AATAdding Brake Fluid
WARNING:Handle brake fluid carefully. It can damage
your vision if it gets into your eyes. Use only
DOT 3 or DOT 4 specification fluid from a
sealed container. Do not allow the fluid can
or reservoir to remain open any longer than
required. This will prevent entry of dirt and
moisture which can damage the brake sys-
tem and cause improper operation.
To add brake fluid, first wipe away any dirt, then
unscrew the fluid reservoir cap. Slowly pour the
recommended fluid into the reservoir. Do not
overfill. Carefully replace the cap on the reser-
voir and tighten.
AIR CONDITIONING CARE!
G140A01A-AATKeeping the Condenser CleanThe air conditioning condenser (and engine
radiator) should be checked periodically for
accumulation of dirt, dead insects, leaves, etc.
These can interfere with maximum cooling ef-
ficiency. When removing such accumulations,
brush or hose them away carefully to avoid
bending the cooling fans.G140B01A-AATChecking the Air Conditioning Opera-
tion1. Start the engine and let it run at a fast idle for
several minutes with the air conditioning set
at the maximum cold setting.
2. If the air coming out of the in-dash vents is
not cold, have the air conditioning system
inspected by your Hyundai dealer.
CAUTION:
Running the air conditioning system for
extended periods of time with a low refrig-
erant level may damage the compressor.

6
DO-IT-YOURSELF MAINTENANCE
17
When the air conditioning is being used regu-
larly, the compressor drive belt tension should
be checked at least once a month with the
engine turned off.
To check the drive belt tension, press down on
the belt halfway between the engine crankshaft
and compressor pulleys. Pressing with your
finger, you should not be able to deflect this belt
anymore than 1/3 of an inch. If the belt is too
loose, have it adjusted by your Hyundai dealer.
G140D02L
3.5 V6
A/C pulleyGenerator
Power steering pulley
Crankshaft pulley
CHANGING THE CLIMATE CON-
TROL AIR FILTERB145A03O-GAT(For Evaporator and Blower Unit)
(If Installed)The climate control air filter is located in front of
the evaporator unit behind the glove box.
It helps to decrease the amount of pollutants
entering the car.
1. Open the glove box and take out the damper
strap through the hole.
HSM412
2. Lower the glove box down completely by
pushing the both sides of the glove box
inward.
HSM345HSM442
3. Turn over the wall paper on the climate
control air filter cover.

6
DO-IT-YOURSELF MAINTENANCE
19
CHECKING DRIVE BELTSG190A01A-AAT
Auto tensioner 2.7 V63.5 V6
Power steering pulley
CHECKING BRAKE PEDAL
CLEARANCEG180A01A-AATYou need a helper to check the brake pedal
clearance. With the engine running, have your
helper press down on the brake pedal several
times and then hold it down with a force of about
110 lbs (50 kg, 490 N). The brake pedal clear-
ance is the distance from the top surface of the
brake pedal to the asphalt sheeting under the
floor mat.
If the brake pedal clearance is not within the
limits specified in the illustration, have it in-
spected by your Hyundai dealer and adjusted
or repaired if necessary.
G180A01L
2.95 in. (75 mm)
G170A01A-AATBRAKE PEDALWith the engine off, press down on the brake
pedal several times to reduce the vacuum in the
brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change in
resistance. This is the brake pedal free-play.
The free-play should be within the limits speci-
fied in the illustration above. If it is not, have it
inspected by your Hyundai dealer and adjusted
or repaired if necessary.
G160A01HR
0.12 ~ 0.31 in.
(3 ~ 8 mm)
G190A02BA/C
comp.
Crankshaft pulley
Power steering
pulley
Generator
G140D02L
A/C pulleyGenerator
Crankshaft pulley

6
DO-IT-YOURSELF MAINTENANCE
20
Drive belts should be checked periodically for
proper tension and adjusted if necessary. At the
same time, belts should be examined for cracks,
wear, fraying or other evidence of deterioration
and replaced if necessary.
Belt routing should also be checked to be sure
there is no interference between the belts and
other parts of the engine. After a belt is replaced,
the new belt should be adjusted again after two
or three weeks to eliminate slack resulting from
initial stretching after use.
CHECKING AND REPLACING
FUSESG200A03A-AATReplacing a Fusible LinkA fusible link will melt if the electrical circuits from
the battery are ever overloaded, thus prevent-
ing damage to the entire wiring harness. (This
could be caused by a short in the system
drawing too much current.) If this ever happens,
have a Hyundai dealer determine the cause,
repair the system and replace the fusible link.
The fusible links are located in a relay box in the
engine compartment for easy inspection.
G200A01O
Good Open-
Replace
!
CAUTION:
When replacing a fusible link, never use
anything but a new fusible link with the
same or lower amperage rating. Never use
a piece of wire or a higher-rated fusible link.
This could result in serious damage and
create a fire hazard.

8
CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS6
o Four numbers represent the week
and year the tire was built. For
example, the numbers 3105 means
the 31st week of 2005.
4. Tire ply composition and material
The number of layers or plies of
rubbercoated fabric in the tire. Tire
manufacturers also must indicate
the materials in the tire, which in-
clude steel, nylon, polyester, and
others. The letter "R" means radial
ply construction; the letter "D" means
diagonal or bias ply construction;
and the letter "B" means belted-bias
ply construction.
5. Maximum permissible inflation
pressure
This number is the greatest amount
of air pressure that should be put in
the tire. Do not exceed the maximum
permissible inflation pressure. Refer
to the Tire and Loading Information
label for recommended inflation pres-
sure. 1. Manufacturer or Brand name
o Manufacturer or Brand name is
shown.
2. Tire size
(example: P225/70R16 101T)
o The "P" indicates the tire is de-
signed for passenger vehicles.
o Three-digit number (225): This num-
ber gives the width in millimeters
of the tire from sidewall edge to
sidewall edge.
o Two-digit number (70): This num-
ber, known as the aspect ratio,
gives the tire's ratio of height to
width.
o R: The "R" stands for radial.
o Two-digit number (16): This num-
ber is the wheel or rim diameter in
inches.
o Three digit number (101): This num-
ber is the tire's load index. It is a
measurement of how much weight
each tire can support.o T: Speed Rating. The speed rating
denotes the speed at which a tire is
designed to be driven for extended
periods of time. The ratings range
from "A" to "Z" (98 to 186 MPH).
3. TIN (Tire Identification Number) for
new tire (example: DOT XX XX XXX
XXXX)
o DOT: Abbreviation for the "Depart-
ment of Transportation". The sym-
bol can be placed above, below or
to the left or right of the Tire Iden
tification Number. It indicates the
tire is in compliance with the U.S.
Department of Transportation Mo-
tor Vehicle Safety Standards.
o 1st two-digit code: Manufacturer's
identification mark
o 2nd two-digit code: Tire size
o 3rd three-digit code: Tire type code
(Optional)
o 4th four-digit code: Date of Manu-
facture

8
CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS
7
6. Maximum load rating
This number indicates the maximum
load in kilograms and pounds that
can be carried by the tire. When
replacing the tires on the vehicle,
always use a tire that has the same
load rating as the factory installed
tire.
7. Uniform Tire Quality Grading
(UTQG):
Tire manufacturers are required to
grade tires based on three perfor-
mance factors: treadwear, traction
and temperature resistance. For more
information, see Uniform Tire Qual-
ity Grading on page 8-14.
I030D01JM-AATTIRE TERMINOLOGY AND DEFINI-
TIONS
Air Pressure: The amount of air inside
the tire pressing outward on the tire. Air
pressure is expressed in pounds per
square inch (psi) or kilopascal (kPa).
Accessory Weight: This means the
combined weight of optional accesso-
ries. Some examples of optional ac-
cessories are, automatic transmission,
power seats, and air conditioning.
Aspect Ratio: The relationship of a
tire's height to its width.
Belt: A rubber coated layer of cords that
is located between the plies and the
tread. Cords may be made from steel or
other reinforcing materials.
Bead: The tire bead contains steel
wires wrapped by steel cords that hold
the tire onto the rim.
Bias Ply Tire: A pneumatic tire in which
the plies are laid at alternate angles
less than 90 degrees to the centerline of
the tread.Cold Tire Pressure: The amount of air
pressure in a tire, measured in pounds
per square inch (psi) or kilopascals
(kPa) before a tire has built up heat from
driving.
Curb Weight: This means the weight of
a motor vehicle with standard and op-
tional equipment including the maxi-
mum capacity of fuel, oil and coolant,
but without passengers and cargo.
DOT Markings: A code molded into the
sidewall of a tire signifying that the tire
is in compliance with the U.S. Depart-
ment of Transportation motor vehicle
safety standards. The DOT code in-
cludes the Tire Identification Number
(TIN), an alphanumeric designator which
can also identify the tire manufacturer,
production plant, brand and date of
production.
GVWR: Gross Vehicle Weight Rating
GAWR FRT: Gross Axle Weight Rating
for the front Axle.
GAWR RR: Gross Axle Weight Rating
for the rear axle.

8
CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS
16
Southern Region: Florida, Georgia, North Caro-
lina, South Carolina.
Southern Region
270 Riverside Parkway, Suite A
Austell, GA 30168
(800) 633-5151
South Central Region: Alabama, Arkansas,
Colorado, Kansas, Louisiana, Mississippi, Mis-
souri, New Mexico, Oklahoma, Tennessee,
Texas, Wyoming.
South Central Region
1421 South Beltline Road, Suite 400
Coppell, TX 75019
(800) 633-5151
Central Region: Illinois, Indiana, lowa, Ken-
tucky, Michigan, Minnesota, Nebraska, North
Dakota, South Dakota, Ohio, Wisconsin.
Central Region
1705 Sequoia Drive
Aurora, Illinois 60506
(800) 633-5151
REPORTING SAFETY DEFECTSI130C02A-AATIf you believe that your vehicle has a defect
which could cause a crash or could cause
injury or death, you should immediately
inform the National Highway Traffic Safety
Administration (NHTSA) in addition to
notifying HYUNDAI MOTOR AMERICA. If
NHTSA receives similar complaints, it may
open an investigation, and if it finds that a
safety defect exists in a group of vehicles,
it may order a recall and remedy cam-
paign. However, NHTSA cannot become
involved in individual problems between
you, your dealer, or HYUNDAI MOTOR
AMERICA.
To contact NHTSA, you may call the Ve-
hicle Safety Hotline toll-free at 1-888-327-
4236 (TTY: 1-800-424-9153); go to http://
www.safercar.gov; or write to: Administra-
tor, NHTSA, 400 Seventh Street, SW.,
Washington, DC 20590. You can also
obtain other information about motor ve-
hicle safety from http://www.safercar.gov.
Western Region: Alaska, Hawaii, Arizona,
California, ldaho, Montana, Nevada, Oregon,
Texas, Utah, Washington.
Western Region
10550 Talbert Avenue
P.O.Box 20850
Fountain Valley, California 92728-0850
(800) 633-5151

10
INDEX
3
Corrosion protection
Cleaning the interior....................................................................... 4-5
Protecting your Hyundai from corrosion....................................... 4-2
Washing and waxing...................................................................... 4-3
Cruise Control...................................................................................1-89
D
Defrosting / Defogging ...................................................................1-101
Door
Central door locks.......................................................................... 1-7
Door locks...................................................................................... 1-4
Front door edge warning light ......................................................1-88
Locking, unlocking front door with a key ...................................... 1-5
Drink Holder ......................................................................................1-67
Drive Belts.........................................................................................6-19
Driving
Driving for economy .....................................................................2-20
Smooth cornering.........................................................................2-21
Winter driving...............................................................................2-22
E
Emission Control System ................................................................... 7-2
Engine
Before starting the engine .............................................................. 2-3
Compartment (2.7 V6)................................................................... 6-2
Compartment (3.5 V6)................................................................... 6-3
Coolant........................................................................................... 6-8
Coolant temperature gauge .........................................................1-52If the engine overheats .................................................................. 3-4
Number........................................................................................... 8-2
Oil ................................................................................................... 6-4
Starting........................................................................................... 2-5
Engine Exhaust Can Be Dangerous .................................................. 2-2
F
Fan Speed Control............................................................................1-93
Floor Mat Anchor ..............................................................................1-86
Fog Light
Front.............................................................................................1-62
Front Seats
Adjustable front seats ..................................................................1-12
Adjustable headrests...................................................................1-13
Adjusting seat forward and rearward ..........................................1-12
Adjusting seatback angle .............................................................1-12
Fuel
Auto fuel cut switch ......................................................................1-84
Capacity......................................................................................... 9-2
Gauge...........................................................................................
1-52
Recommendations......................................................................... 1-2
Fuel Filler Lid
Remote release............................................................................1-84
Full Traction Control System (FTCS)..............................................2-15
Full-time 4WD Operation..................................................................2-16
Fuses ................................................................................................6-20

10
INDEX
5
R
Rear Seat
Adjusting seatback angle .............................................................1-17
Folding rear seatback and seat cushion ....................................1-17
Rear Window Defroster Switch ........................................................1-62
Reporting Safety Defects .................................................................8-16
Risk of Rollover................................................................................... 2-3
Roof Rack.........................................................................................1-83
S
Seat
Front.............................................................................................1-12
Rear..............................................................................................1-17
Seat warmer .................................................................................1-16
Seat Belts
3-point system.............................................................................1-22
Pretensioner seat belt ..................................................................1-32
Adjusting your seat belt ...............................................................1-24
Care of seat belts .........................................................................1-21
Precautions..................................................................................1-19
Shop Manual ......................................................................................8-13
Sound
Brake pad warning sound ............................................................1-51
Parking start warning sound ........................................................1-51
Spark Plugs .......................................................................................6-10
Speedometer.....................................................................................1-53
Starting Procedure.............................................................................. 2-6
Steering Wheel Free play .................................................................6-18
Steering Wheel Tilt Lever ..................................................................1-87Stereo Sound System ....................................................................1-108
Sunglass Holder ................................................................................1-72
Sunroof..............................................................................................1-69
Sun Visor...........................................................................................1-86
T
Tachometer.......................................................................................1-53
Tail Gate............................................................................................1-80
Tail gate window...........................................................................1-81
Theft-Alarm System............................................................................ 1-8
Tires
Balancing......................................................................................8-11
Chains..........................................................................................8-10
Changing a flat tire ......................................................................... 3-6
If you have a flat tire ....................................................................... 3-6
Information...................................................................................... 8-2
Maintenance.................................................................................8-12
Pressure......................................................................................... 8-3
Replacement................................................................................8-11
Rotation........................................................................................8-10
Snow tires....................................................................................... 8-9
Spare tire........................................................................................ 3-5
Terminology and definitions........................................................... 8-7
Traction........................................................................................8-11
Towing
A trailer (or vehicle)......................................................................2-24
Emergency...................................................................................3-14
If your vehicle must be towed ......................................................3-12
Traction Control System ...................................................................2-13