Low side Hyundai Santa Fe 2008 Repair Manual

5
VEHICLE MAINTENANCE REQUIREMENTS
9
F070F01A-AATo Brake Hoses and LinesVisually check for proper installation, chaf-
ing, cracks, deterioration and any leak-
age. Replace any deteriorated or dam-
aged parts immediately.F070E01CM-AATo Automatic Transaxle FluidThe fluid level should be in the “75°C”
range of the dipstick, after the engine and
transaxle are at normal operating tem-
perature. Check the automatic transaxle
fluid level with the engine running and the
transaxle in neutral, with the parking brake
properly applied. Use HYUNDAI GENU-
INE ATF SP III, DIAMOND ATF SP III, SK
ATF SP III or other brands meeting the SP
III specification approved by Hyundai Motor
Co. when adding or changing fluid. Using
the wrong ATF may result in damage to the
ATM.
F070L01A-AATo Suspension Mounting BoltsCheck the suspension connections for
looseness or damage. Retighten to the
specified torque.
F070G02A-AATo Brake FluidCheck brake fluid level in the brake fluid
reservoir. The level should be between
"MIN" and "MAX" marks on the side of the
reservoir. Use only hydraulic brake fluid
conforming to DOT 3 or DOT 4.
F070K01A-AATo Exhaust Pipe and MufflerVisually inspect the exhaust pipes, muffler
and hangers for cracks, deterioration, or
damage. Start the engine and listen care-
fully for any exhaust gas leakage. Tighten
connections or replace parts as neces-
sary.
F070J01A-AATo Brake Pads, Calipers and RotorsCheck the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.F070H01CM-AATo Parking BrakeInspect the parking brake system includ-
ing the parking brake lever (or the parking
brake pedal) and cables. For detailed ser-
vice procedures, refer to the Shop Manual.
F070M01A-AATo Steering Gear Box, Linkage &
Boots/Lower Arm Ball JointWith the vehicle stopped and engine off,
check for excessive free-play in the steer-
ing wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage. Replace
any damaged parts.

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8
G050C01TG-AATTo Check the Coolant LevelThe coolant level can be seen on the side
of the plastic coolant reservoir. The level of
the coolant should be between the "L" and
"F" lines on the reservoir when the engine
is cool. If the level is below the "L" mark, add
engine coolant to bring it up between "L"
and "F". If the level is low, inspect for
coolant leaks and recheck the fluid level
frequently. If the level drops again, visit
your Hyundai dealer for an inspection and
diagnosis of the reason.
OCM055004L
!
WARNING:
The cooling fan is controlled by engine
coolant temperature and may some-
times operate even when the engine is
not running. Use extreme caution when
working near the blades of the cooling
fan so that you are not injured by a
rotating fan blade. As the engine coolant
temperature decreases, the fan will au-
tomatically shut off. This is a normal
condition.
CAUTION:
o Engine coolant can damage the finish
of your car. If you spill engine coolant
on the car, wash it off thoroughly with
clean water.
o The engine in your vehicle has alumi-
num engine parts and must be pro-
tected by an ethylene-glycol base
coolant to prevent corrosion and freez-
ing.
Do not use hard water. Hard water can
cause engine damage from corro-
sion, overheating or freezing.
!
CHANGING THE AIR
CLEANER FILTERG070A03Y-AATThe replacement of air cleaner filter is
performed in the following manner.
1. Unsnap the clips around the cover.
2. When this is done, the cover can be
lifted off, the old filter removed and the
new filter put in its place.
Genuine Hyundai replacement parts are
recommended.
CAUTION:
o Operating your vehicle without a
proper air filter in place can result in
excessive engine wear.
o When removing the air cleaner filter,
be careful that dust or dirt does not
enter the air intake. These may result
in damage to the air cleaner filter.
!
OCM055007

6
DO-IT-YOURSELF MAINTENANCE
14
CHECKING THE BRAKES!
G120B01A-AATChecking the Brake Fluid Level
WARNING:Use caution when handling brake fluid. It
can damage your vision if it gets into
your eyes. It will also damage your
vehicle's paint if spilled on it and not
removed immediately.G120A01A-AAT
CAUTION:
Because brakes are essential to the
safe operation of the car, it is suggested
that they be checked and inspected by
your Hyundai dealer. The brakes should
be checked and inspected for wear at
those intervals specified in the vehicle
maintenance schedule in Section 5.
!
G120C02A-AATRecommended Brake FluidUse only hydraulic brake fluid conforming
to DOT 3 or DOT 4 specifications in your
braking system. Follow the instructions
printed on the container.
G120D01CM-AATTo Check the Fluid Level
OCM055014
It is normal for the brake fluid level to go
down slightly as the brake pads wear.
The fluid level in the brake fluid reservoir
should be checked periodically. The level
should be between the "MIN" and "MAX"
marks on the side of the reservoir. If the
level is at or below the "MIN" mark, care-
fully add fluid to bring it up to "MAX".

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16
4. Pull out the climate control air filter with
the hooks on both sides pressed.
OCM055011
CHANGING THE CLIMATE
CONTROL AIR FILTERB145A01CM-AAT(For Evaporator and Blower Unit)
(If Installed)The climate control air filter is located in
front of the evaporator unit behind the
glove box.
It helps to decrease the amount of pollut-
ants entering the car.
1. Open the glove box and remove the
adjusting pins on both sides of the glove
box.
OCM055010
2. Pull the damper strap on the right side
of the glove box through the hole.
3. Lower down the glove box completely.
OCM055009
CAUTION:
Be careful not to press the hooks in the
opposite direction.
!

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18
!
CAUTION:
When replacing a fusible link, never use
anything but a new fusible link with the
same or lower amperage rating. Never
use a piece of wire or a higher-rated
fusible link. This could result in serious
damage and create a fire hazard.
G200B02HP-AATReplacing Accessory Fuses
OCM054002
The fuse box for the lights and other elec-
trical accessories will be found low on the
dashboard on the driver's side. Inside the
box you will find a list showing the circuits
protected by each fuse.
If any of your car's lights or other electrical
accessories stop working, a blown(open)
fuse could be the reason. If the fuse has
burned out, you will see that the metal strip
inside the fuse has melted through. If you
suspect a blown fuse, follow this proce-
dure:1. Turn off the ignition and all other
switches.
2. Open the fuse box and examine each
fuse. Remove each fuse by pulling it
toward you (a small "fuse puller" tool is
contained in the relay and fuse box of
the engine room to simplify this opera-
tion).
3. Be sure to check all other fuses even if
you find one that appears to have burned
out.

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20
G200C01CM-GATPower connectorNOTE:
o If the power connector is pulled out of
the fuse panel, the warning chime,
audio, clock and interior lamps, etc.,
will not operate. The following items
must be reset after replacement.
- Digital Clock
- Trip computer
- Automatic heating and cooling con-
trol system
- Audio
o Even though the power connector is
pulled out, the battery can still be
discharged by operation of the head-
lights or other electrical devices.
Your vehicle is equipped with a power
connector to prevent battery discharge if
your vehicle is parked without being oper-
ated for prolonged periods. Use the follow-
ing procedures before parking the vehicle
for prolonged periods.
1. Turn off the engine.
2. Turn off the headlights and tail lights.
3. Open the driver’s side panel cover and
pull out the power connector.
4. Insert the power connector in the oppo-
site direction.
OCM055026L
CHECKING THE BATTERY!
G210A01A-AAT
WARNING:
Batteries can be dangerous! When work-
ing with batteries, carefully observe the
following precautions to avoid serious
injuries.
The fluid in the battery contains a strong
solution of sulfuric acid, which is poison-
ous and highly corrosive. Be careful not to
spill it on yourself or the car. If you do spill
battery fluid on yourself, immediately do
the following:
OCM055016

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24
REPLACEMENT OF LIGHT
BULBSG260A01CM-AATBefore attempting to replace a light bulb,
be sure the switch is turned to the "OFF"
position.
The next paragraph shows how to reach
the light bulbs so they may be changed. Be
sure to replace the burned-out bulb with
one of the same number and wattage
rating.
CAUTION:
o Keep the lamps out of contact with
petroleum products, such as oil, gaso-
line, etc.
o After heavy, driving rain or washing,
headlight and taillight lenses could
appear frosty. This condition is
caused by the temperature difference
between the lamp inside and outside.
This is similar to the condensation on
your windows inside your vehicle
during the rain and doesn’t indicate a
problem with your vehicle. If the water
leaks into the lamp bulb circuitry, have
the vehicle checked by an Authorized
Hyundai Dealer.
!
G270A01CM-GATHeadlight, Front Turn Signal Light
and Front Position Light(1) Turn signal light/Side marker
(2) Front position light
(3) Headlight (Low Beam)
(4) Headlight (High Beam)
(5) Front fog light
1. Allow the bulb to cool. Wear eye pro-
tection.
2. Open the engine hood.
3. Always grasp the bulb by its plastic
base, avoid touching the glass.
OCM055020
(1)
(2) (3) (4)
(5)
OCM055008L
4. Using a wrench, remove the headlight
assembly mounting bolts and nut.
OCM055021L

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31
BULB WATTAGE
Socket Type
S8.5/8.5
PX26D
BAY15D
W2.1 x 9.5D
S8.5/8.5
PG13
W2.1 x 9.5D
LED9
10
11
12
13Front Door Edge Warning Light (If installed)
Luggage Compartment Light (If installed)
High Mounted Rear Stop Light (If installed)
Rear Combination Light
Turn Signal Light
Stop/Tail Light
Back-up Light
License Plate Light No.
1
2
3
4
5
6
7
8
Part Name
Glove Box Light
Headlight (Low/High)
Turn Signal Light/Side Marker
Map Light
Interior Light
Front Fog Light (If installed)
Front Position Light
Side Repeater Light (If installed)Wattage
5
55
27
10
10
27
5
5
G280A02CM-AAT
Wattage No.
OCM058025M
5
10
16
27
27/8
16
5
Socket Type
Part Name
W2.1 x 4.6D
S8.5/8.5
W2.1 x 9.5D
BAU15s
BAY15D
W2.1 x 9.5D
W2.1 x 9.5D

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34
G200E01CM-AATInner Panel
OCM055024N
FUSE RATING
15A
25A
15A
10A
15A
10A
10A
10A
30A
10A
15A
10A
10A
10A
10A
10A
10ACIRCUIT PROTECTED
CIGARETTE LIGHTER
FRONT POWER OUTLET, REAR POWER OUTLET
CENTER POWER OUTLET
POWER OUTSIDE MIRROR SWITCH, AUDIO, ATM KEY LOCK CONTROL MODULE,
DIGITAL CLOCK
MULTIFUNCTION SWITCH, REAR WIPER CONTROL MODULE,REAR WIPER
MOTOR
RAIN SENSOR
RHEOSTAT, BCM, INSTRUMENT CLUSTER
A/C CONTROL MODULE, INCAR & HUMIDITY SENSOR, HIGH BLOWER RELAY,
REAR A/CON SWITCH, ICM RELAY BOX, AQS SENSOR, SUNROOF MOTOR,
BLOWER BELAY, ELECTRO CHROMIC MIRROR
BLOWER RELAY, BLOWER MOTOR, A/C CONTROL MODULE
A/C CONTROL MODULE
SRS CONTROL MODULE
PAB ON/OFF SWITCH, INSTRUMENT CLUSTER
HAZARD SWITCH
MULTIFUNTION SWITCH, STEERING ANGLE SENSOR, ESC SWITCH, ATM KEY
LOCK CONTROL MODULE SEAT WARMER MODULE
OIL LEVEL SENSOR MODULE, BCM
INSTRUMENT CLUSTER, PRE-EXCITATION RESISTOR, BCM, GENERATOR, SEMI
ACTIVE CONTROL MODULE (GASOLINE)
BURGLAR ALARM RELAY
C/LIGHTER
P/OUTLET
P/OUTLET
CTR
AUDIO #2
RR WIPER
IMS
BCM #2
A/CON 2
BLOWER
A/CON 1
A/BAG #1
A/BAG IND
T/SIG
ATM LOCK
BCM #1
CLUSTER
STARTFUSE

7
EMISSION CONTROL SYSTEMS2
EMISSION CONTROL SYSTEM
H010B01A-AAT1. Crankcase Emission Control
SystemThe positive crankcase ventilation system
is employed to prevent air pollution caused
by blow-by gases being emitted from the
crankcase. This system supplies filtered
air to the crankcase through the air intake
hose. Inside the crankcase, the fresh air
mixes with blow-by gases, which then pass
through the PCV valve and into the induc-
tion system.
H010A01NF-AATYour Hyundai is equipped with an emis-
sion control system to meet all emission
regulations.
There are three emission control systems
which are as follows.
(1) Crankcase emission control system
(2) Evaporative emission control system
(3) Exhaust emission control system
In order to assure the proper function of the
emission control systems, it is recom-
mended that you have your car inspected
and maintained by an authorized Hyundai
dealer in accordance with the maintenance
schedule in this manual.
Caution for the Inspection and Mainte-
nance Test (With Electronic Stability
Control (ESC) system)
o To prevent the vehicle from misfiring
during dynamometer testing, turn the
Electronic Stability Control (ESC) sys-
tem off by pressing the ESC switch.
o After dynamometer testing is com-
pleted, turn the ESC system back on
by pressing the ESC switch again.
H010C01S-AAT2. Evaporative Emission Control (In-
cluding ORVR: Onboard Refuel-
ing Vapor Recovery) SystemThe Evaporative Emission Control Sys-
tem is designed to prevent fuel vapors from
escaping into the atmosphere.
(The ORVR system is designed to allow
the vapors from the fuel tank to be loaded
into a canister while refueling at the gas
station, preventing the escape of fuel va-
pors into the atmosphere.)CanisterFuel vapors generated inside the fuel tank
are absorbed and stored in the canister.
When the engine is running, the fuel va-
pors absorbed in the canister are drawn
into the induction system through the purge
control solenoid valve.
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