engine Hyundai Santa Fe 2009 Repair Manual

34WHAT TO DO IN AN EMERGENCY
IF THE ENGINE OVERHEATS
!!
!
WARNING:
While the engine is running, keep hair,
hands and clothing away from moving
parts such as the fan and drive belts to
prevent injury.
5. If the water pump drive belt is broken or
engine coolant is leaking out, stop the
engine immediately and call the near-
est Hyundai dealer for assistance.
WARNING:
Do not remove the radiator cap when the
engine is hot. This can allow coolant to be
blown out of the opening and cause se-
rious burns.6. If you cannot find the cause of the over-
heating, wait until the engine tempera-
ture has returned to normal. Then, if
coolant has been lost, carefully add
coolant to the reservoir (page 6-7) to
bring the fluid level in the reservoir up to
the halfway mark.
7. Proceed with caution, keeping alert for
further signs of overheating. If over-
heating happens again, call a Hyundai
dealer for assistance.
CAUTION:
Serious loss of coolant indicates there is
a leak in the cooling system and this
should be checked as soon as possible
by a Hyundai dealer.
D030A02A-AATIf your temperature gauge indicates over-
heating, you experience a loss of power, or
hear loud pinging or knocking, the engine
is probably too hot. If this happens, you
should:
1. Pull off the road and stop as soon as it
is safe to do so.
2. Place the gear selector lever in "P"
(automatic), or neutral (manual
transaxle) and set the parking brake. If
the air conditioning is on, turn it off.
3. If engine coolant is running out under
the car or steam is coming out from the
hood, stop the engine. Do not open the
hood until the coolant has stopped
running or the steaming has stopped. If
there is no visible loss of engine coolant
and no steam, leave the engine running
and check to be sure the engine cooling
fan is operating. If the fan is not running,
turn the engine off.
4. Check to see if the water pump drive belt
is missing. If it is not missing, check to
see that it is tight. If the drive belt seems
to be satisfactory, check for coolant
leaking from the radiator, hoses or un-
der the car. (If the air conditioning had
been in use, it is normal for cold water
to be draining from it when you stop).

36WHAT TO DO IN AN EMERGENCY
Low tire pressure telltale
Low tire pressure position
telltale
When the tire pressure monitoring sys-
tem warning indicators are illuminated,
one or more of your tires is significantly
under-inflated. The low tire pressure
position telltale light will indicate which
tire is significantly under-inflated by
illuminating the corresponding position
light.
If either telltale illuminates, immedi-
ately reduce your speed, avoid hard
cornering and anticipate increased stop-
ping distances. You should stop and
check your tires as soon as possible.
Inflate the tires to the proper pressure
as indicated on the vehicle’s placard or
tire inflation pressure label located on
the driver’s side center pillar outer panel.
If you cannot reach a service station or
if the tire cannot hold the newly added
air, replace the low pressure tire with
the temporary spare tire.
The Low Tire Pressure and Position
telltales will remain on until you have
the low pressure tire repaired and re-
placed on the vehicle.
NOTE:
The temporary spare tire is not
equipped with a tire pressure sen-
sor.
NOTE
If the TPMS, Low Tire Pressure and
Position indicators does not illumi-
nate for 3 seconds when the ignition
key is turned to the “ON” position or
engine is running, if it remains illu-
minated after coming on for approxi-
mately 3 seconds, take your car to
your nearest authorized HYUNDAI
dealer and have the system checked.

3
WHAT TO DO IN AN EMERGENCY
17
D060J01CM-AATAfter Changing Wheels
If you have a tire gauge, remove the
valve cap and check the air pressure. If
the pressure is lower than recom-
mended, drive slowly to the nearest
service station and inflate to the correct
pressure. If it is too high, adjust it until
it is correct. Always reinstall the valve
cap after checking or adjusting tire
pressure. If the cap is not replaced, dirt
and moisture could get into the valve
core and cause air leakage. If you lose
a valve cap, buy another and install it as
soon as possible.
After you have changed wheels, al-
ways secure the flat tire in its place and
return the jack and tools to their proper
storage locations.
1VQA3015
IF YOUR VEHICLE MUST BE
TOWEDD080A01CM-AATIf your vehicle has to be towed, it should be
done by your Hyundai dealer or a commer-
cial tow truck service. This will help assure
that your vehicle is not damaged in towing.
Also, professionals are generally aware of
local laws governing towing. In any case,
rather than risk damage to your car, it is
suggested that you show this information
to the tow truck operator. Be sure that a
safety chain system is used and that all
local laws are observed.
It is recommended that your vehicle be
towed with a wheel lift and dollies or flatbed
equipment with all the wheels off the
ground.
!
CAUTION:
o Your vehicle can be damaged if towed
incorrectly!
o Be sure the transaxle is in neutral.
o When the engine will not start, be sure
the steering is unlocked by placing
the key in the "ACC" position.
D080B02O-GATTowing a 2 Wheel Drive Vehicle
OCM054030
Your vehicle can be towed by a wheel lift
type truck (1), (2) or flatbed equipment (3).1)
2)
3)
dolly

320
WHAT TO DO IN AN EMERGENCY
!
CAUTION:
If the car is being towed with all four
wheels on the ground, it can be towed
only from the front. Be sure that the
transaxle is in neutral. If your vehicle is
equipped with an automatic transaxle,
do not tow at speeds greater than 30 mph
(50 km/h) and for more than 15 miles (25
km).
Be sure the steering is unlocked by plac-
ing the key in the "ACC" position. A
driver must be in the towed vehicle to
operate the steering and brakes. (3)Attach a tow cable, chain or strap to the
towing hook on the rear bumper.
NOTE:o To avoid serious damage to your AWD
vehicle, limit the towing to 10 mph (15
km/h) and not for more than 1 mile (1.5
km) at ANY TIME.
o Before towing, check the level of the
automatic transaxle fluid. If it is below
the 75°C range on the dipstick, add
fluid. If you cannot add fluid, a towing
dolly must be used.
CAUTION:
If the Engine is not running, the power
assist for the brakes and steering will
not work so steering and braking will be
much harder than usual.
!
This could result in serious damage to your
car. Nor should towing be attempted if the
wheels, drive train, axles, steering or
brakes are damaged. Before towing, be
sure the transaxle is in neutral and the key
is in "ACC" (with the engine off) or in the
"ON" position (with the engine running). A
driver must be in the towed car to steer it
and operate the brakes.
CAUTION
It should be tightened firmly with your
fingers until there is no more play in the
towing hole. Towing hook is located in the
luggage compartment.
!
When using the rear towing hook
(1)To open the towing cover push it with
your finger.
(2)To mount the towing hook, rotate it clock-
wise.

4
CORROSION PREVENTION AND APPEARANCE CARE
5
E030D01A-AATWhen to Wax AgainYou should polish and wax the car again
when water no longer beads on a clean
surface but spreads out over a larger area.
E030C01A-AATPolishing and WaxingAlways wash and dry the car before polish-
ing or waxing or using a combination
cleaner and wax. Use a good quality com-
mercial product and follow the
manufacturer's directions on the container.
Polish and wax the bright trim pieces as
well as the paint.E030B01A-AATSpot CleaningDon't use gasoline, strong solvents or cor-
rosive cleaning agents. These can dam-
age the finish of the car. To remove road
tar, use turpentine on a clean, soft cloth. Be
gentle.
To remove dead insects or tree sap, use
warm water and mild soap or car-washing
solution. Soak the spot and rub gently. If
the paint has lost its luster, use a commer-
cial car-cleaning polish.
E030E01A-AATMaintaining BumpersSpecial precautions must be observed to
preserve the appearance of the bumpers
on your Hyundai. They are:
o Be careful not to spill battery electrolyte
or hydraulic brake fluid on the bumpers.
If you do, wash it off immediately with
clear water.
o Be gentle when cleaning the bumper
surfaces. They are made of soft plastic
and the surface can be damaged if
mistreated. Do not use abrasive clean-
ers. Use warm water and mild soap or
car-washing solution.
o Do not expose the bumpers to high tem-
peratures. For example, if you have
your car repainted, do not leave the
bumpers on the car if the car is going to
be placed in a high-temperature paint
booth.
!
CAUTION:
o Water washing in the engine compart-
ment including high pressure water
washing may cause the failure of elec-
trical circuits located in the engine
compartment.
o Never allow water or other liquids to
come in contact with electrical/elec-
tronic components inside the vehicle
as this may damage them.
ojb037800

5
VEHICLE MAINTENANCE REQUIREMENTS2
F010C01A-AATSpecified Scheduled ProceduresThese are the procedures such as inspec-
tions, adjustments and replacements that
are listed in the maintenance charts start-
ing on page 5-4. These procedures must
be performed at the intervals shown in the
maintenance schedule to assure that your
warranty remains in effect. Although it is
strongly recommended that they be per-
formed by the trained technicians at your
Hyundai dealer, these procedures may be
performed at any qualified service facility.
It is suggested that genuine Hyundai ser-
vice parts be used for any required repairs
or replacements. Other parts of equivalent
quality such as engine oil, engine coolant,
manual or auto transaxle oil, brake fluid
and so on which are not supplied by
Hyundai Motor Company or its distributor
may be used without affecting your war-
ranty coverage but you should always be
sure these are equivalent to the quality of
the original Hyundai parts. Your Owner's
Handbook provides further information
about your warranty coverage.
F010A01A-AATService RequirementsTo ensure that you receive the greatest
number of miles of satisfying operation
from your Hyundai, certain maintenance
procedures must be performed. Although
careful design and engineering have re-
duced these to a minimum, those that are
required are of the utmost importance.
It is your responsibility to have these main-
tenance procedures performed to comply
with the terms of the warranties covering
your new Hyundai. The Owner's Hand-
book supplied with your new vehicle pro-
vides further information about these war-
ranties.
F010B01A-AATMaintenance RequirementsThe maintenance required for your
Hyundai can be divided into three main
areas:
o Specified scheduled procedures
o General checks
o Do-it-yourself maintenance
MAINTENANCE INTERVALS

5
VEHICLE MAINTENANCE REQUIREMENTS4
SCHEDULED MAINTENANCEF030B01CM-AATR :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
DESCRIPTION
EMISSION CONTROL ITEMS
ENGINE OIL AND FILTER
FUEL FILTER
FUEL LINES, FUEL HOSES AND CONNECTIONS
VACUUM HOSES
CRANKCASE VENTILATION HOSE
VAPOR HOSE AND FUEL FILLER CAP
AIR CLEANER FILTER
FUEL TANK AIR FILTER (IF INSTALLED)
SPARK PLUGS (IRIDIUM COATED) *
1
VALVE CLEARANCESee Note *
2
No.
1
2
3
4
5
6
7
8
9
10MILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
6
R
I15
24
12
R
I
I
I22.5
36
18
R
I30
48
24
R
I
I
I
R
R37.5
60
30
R
I45
72
36
R
I
I
I52.5
84
42
R
I
I60
96
48
R
R
I
I
I
R
R67.5
108
54
R
I75
120
60
R
I
I
I82.5
132
66
R
I90
144
72
R
I
I
I
R
R97.5
156
78
R
I
R105
168
84
R
I
I
I
I112.5
180
90
R
I120
192
96
R
R
I
I
I
R
R127.5
204
102
R
I135
216
108
R
I
I
I142.5
228
114
R
I150
240
120
R
I
I
I
R
R
F030A01A-AATThe following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all vehicle
emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is determined by whichever
occurs first.
INSPECT AND ADJUST EVERY 60,000 MILES (96,000 KM) OR 48 MONTHS
Note : *1. Spark plugs should be long-reach type when replaced (2.7 only)
*2. Inspect for excessive tappet noise and/or engine vibration and adjust if necessary.

5
VEHICLE MAINTENANCE REQUIREMENTS6
MAINTENANCE UNDER SEVERE USAGE
CONDITIONSF040A02CM-AATThe following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below
for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
*1. Transfer case Oil and Rear Axle Oil should be changed anytime they have been submerged in water.ENGINE OIL AND FILTER
AIR CLEANER FILTER
SPARK PLUGS
TIMING BELT (2.7 V6)
BRAKE PADS, CALIPERS AND ROTORS (Front, Rear)
PARKING BRAKE
STEERING GEAR BOX, LINKAGE & BOOTS/
LOWER ARM BALL JOINT
DRIVESHAFTS AND BOOTS
MANUAL TRANSAXLE FLUID
AUTOMATIC TRANSAXLE FLUID
CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOWER UNIT)
TRANSFER CASE OIL (AWD) *
1
REAR AXLE OIL (AWD) *
1
PROPELLER SHAFT (AWD)
MAINTENANCE ITEM
R
R
R
I
R
I
I
I
I
R
R
R
R
R
I
EVERY 3,000 MILES (4,800 KM) OR 3 MONTHS
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 25,000 MILES (40,000 KM)
EVERY 50,000 MILES (80,000 KM) OR 48 MONTHS
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
EVERY 60,000 MILES (96,000 KM)
EVERY 30,000 MILES (48,000 KM)
MORE FREQUENTLY
EVERY 30,000 MILES (48,000 KM)
EVERY 60,000 MILES (96,000 KM)
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
DRIVING
CONDITION MAINTENANCE
INTERVALS MAINTENANCE
OPERATION
A, B, C, D, E, F, G, H, I, K
C, E
B, H
D, E, F, G
C, D, G, H
C, D, G, H
C, D, E, F, G
C, E, F
C, D, E, G, H, I, J
A, C, E, F, G, H, I
C, E
C, E, G, H, I, J
C, E, G, H, I, J
C, E

5
VEHICLE MAINTENANCE REQUIREMENTS
7
SEVERE DRIVING CONDITIONSA - Repeatedly driving short distance of
less than 5miles(8km) in normal tem-
perature or less than 10miles(16km) in
freezing temperature
B - Extensive engine idling or low speed
driving for long distances
C - Driving on rough, dusty, muddy, un-
paved, graveled or salt-spread roads
D - Driving in areas using salt or other
corrosive materials or in very cold
weather
E - Driving in sandy areas
F - More than 50% driving in heavy city
traffic during hot weather above 32°C
(90°F)
G - Driving in mountainous areas
H - Towing a Trailer, or using a camper, or
roof rack
I - Driving as a patrol car, taxi, other com-
mercial use or vehicle towing
J - Driving over 100 MPH(170 Km/h)
K - Frequently driving in stop-and-go con-
ditions
F060D01A-AATo Fuel Lines, Fuel Hoses and Con-
nectionsCheck the fuel lines, fuel hoses and con-
nections for leakage and damage. Have a
trained technician replace any damaged
or leaking parts immediately.F060B01A-AATo Drive BeltsInspect all drive belts for evidence of cuts,
cracks, excessive wear or oil saturation
and replace if necessary. Drive belts should
be checked periodically for proper tension
and adjusted as necessary.
F060M01A-AATo Engine Oil and FilterThe engine oil and filter should be changed
at the intervals specified in the mainte-
nance schedule. If the car is being driven
in severe conditions, more frequent oil and
filter changes are required.F060C01A-AATo Fuel FilterA clogged filter can limit the speed at which
the vehicle may be driven, damage the
emission system and cause hard starting.
If an excessive amount of foreign matter
accumulates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks at
the connections. Fuel filters should be
installed by trained technicians.EXPLANATION OF SCHEDULED
MAINTENANCE ITEMS

5
VEHICLE MAINTENANCE REQUIREMENTS
9
F070F01A-AATo Brake Hoses and LinesVisually check for proper installation, chaf-
ing, cracks, deterioration and any leak-
age. Replace any deteriorated or dam-
aged parts immediately.F070E01CM-AATo Automatic Transaxle FluidThe fluid level should be in the “75°C”
range of the dipstick, after the engine and
transaxle are at normal operating tem-
perature. Check the automatic transaxle
fluid level with the engine running and the
transaxle in neutral, with the parking brake
properly applied. Use HYUNDAI GENU-
INE ATF SP III, DIAMOND ATF SP III, SK
ATF SP III or other brands meeting the SP
III specification approved by Hyundai Motor
Co. when adding or changing fluid. Using
the wrong ATF may result in damage to the
ATM.
F070L01A-AATo Suspension Mounting BoltsCheck the suspension connections for
looseness or damage. Retighten to the
specified torque.
F070G02A-AATo Brake FluidCheck brake fluid level in the brake fluid
reservoir. The level should be between
"MIN" and "MAX" marks on the side of the
reservoir. Use only hydraulic brake fluid
conforming to DOT 3 or DOT 4.
F070K01A-AATo Exhaust Pipe and MufflerVisually inspect the exhaust pipes, muffler
and hangers for cracks, deterioration, or
damage. Start the engine and listen care-
fully for any exhaust gas leakage. Tighten
connections or replace parts as neces-
sary.
F070J01A-AATo Brake Pads, Calipers and RotorsCheck the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.F070H01CM-AATo Parking BrakeInspect the parking brake system includ-
ing the parking brake lever (or the parking
brake pedal) and cables. For detailed ser-
vice procedures, refer to the Shop Manual.
F070M01A-AATo Steering Gear Box, Linkage &
Boots/Lower Arm Ball JointWith the vehicle stopped and engine off,
check for excessive free-play in the steer-
ing wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage. Replace
any damaged parts.