engine Hyundai Sonata

6
DO-IT-YOURSELF MAINTENANCE
38
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
HORN
TAIL
ECU
IG1
DRL
FR FOG
A/CON
F/PUMP
DIODE
ATM
STOP
H/LP LO RH
S/ROOF
H/LP WASHER
H/LP HI
ECU
SNSR.3
SNSR.1
SNSR.2
B/UP
IGN COIL
ECU (IG1)
H/LP LO
ABS
PROTECTED COMPONENTS
ABS/ESC control module, Multipurpose check connector
ABS/ESC control module, Multipurpose check connector
Fuse 23, 24, 30, 31, 32, 33, 34, 35
Defogger relay
Blower relay
Power window relay, Fuse 16
Start relay, Ignition switch (IG2, START)
Engine control unit relay
Power connector 1/2, Fuse 21,22
Ignition switch (ACC, IG1)
Fusible Iink (ABS. 1, ABS. 2, RR HTD, BLOWER)
Horn relay
Tail light relay
PCM
(Spare)
Siren relay, DRL control module
Front fog light relay
A/C relay
Fuel pump relay
(Spare)
ATM control relay
Stop light switch
(Spare)
Sunroof control module
Headlight washer motor
Headlight relay (High)
TCM
A/C relay, Cooling fan relay, Injectors
Mass air flow sensor, Crankshaft/Camshaft position sensor, Oil control valve, SMATRA
Oxygen sensor, Fuel pump relay
Back up light switch, Pulse generator, Vehicle speed sensor
Ignition coils, Condenser
PCM
Headlight relay (Low)
ABS/ESC control module, Multipurpose check connector
ABS.1
ABS.2
I/P B+1
RR HTD
BLOWER
P/WDW
IGN.2
ECU RLY
I/P B+2
IGN.1
ALTFUSE RATING
40A
20A
40A
40A
40A
40A
40A
30A
30A
30A
150A
15A
20A
10A
10A
15A
15A
10A
20A
-
20A
15A
15A
15A
20A
20A
10A
10A
15A
15A
10A
20A
10A
20A
10A
DESCRIPTION
FUSIBLE
LINK
FUSE

7
EMISSION CONTROL SYSTEMS2
EMISSION CONTROL
SYSTEMS
H010B01A-AAT1. Crankcase Emission Control Sys-
temThe positive crankcase ventilation system
is employed to prevent air pollution caused
by blow-by gases being emitted from the
crankcase. This system supplies fresh
filtered air to the crankcase through the air
intake hose. Inside the crankcase, the fresh
air mixes with blow-by gases, which then
pass through the PCV valve into the
induction system.
CanisterFuel vapors generated inside the fuel tank
are absorbed and stored in the onboard
canister. When the engine is running, the
fuel vapors absorbed in the canister are
drawn into the surge tank through the
purge control solenoid valve.Purge Control Solenoid Valve (PCSV)The purge control solenoid valve is
controlled by the Engine Control Module
(ECM); when the engine coolant
temperature is low during idling, the PCSV
closes so that evaporated fuel is not taken
into the engine. After the engine warms-up
during ordinary driving, the PCSV opens
to introduce evaporated fuel to the engine.
H010A02NF-AATThe emission control system of your ve-
hicle is covered by a written limited war-
ranty. Please see the warranty information
contained in the Owner’s Handbook &
Warranty Information booklet in your ve-
hicle.
Your vehicle is equipped with an emission
control system to meet all applicable emis-
sion regulations.
There are three emission control systems,
as follows.
(1) Crankcase emission control system
(2) Evaporative emission control system
(3) Exhaust emission control system
In order to assure the proper function of the
emission control systems, it is
recommended that you have your vehicle
inspected and maintained by an autho-
rized Hyundai dealer in accordance with
the maintenance schedule in this manual.
Caution for the Inspection and Mainte-
nance Test With Electronic Stability
Control (ESC) system
o To prevent the vehicle from misfiring
during dynamometer testing, turn the
Electronic Stability Control (ESC) sys-
tem off by pressing the ESC switch.
o After dynamometer testing is com-
pleted, turn the ESC system back on
by pressing the ESC switch again.
H010C01S-AAT2. Evaporative Emission Control (In-
cluding ORVR: Onboard Refueling
Vapor Recovery) SystemThe Evaporative Emission Control System
is designed to prevent fuel vapors from
escaping into the atmosphere.
(The ORVR system is designed to allow
the vapors from the fuel tank to be loaded
into a canister while refueling at the gas
station, preventing the escape of fuel
vapors into the atmosphere.)

7
EMISSION CONTROL SYSTEMS
3
H010D01NF-AAT3. Exhaust Emission Control
SystemThe Exhaust Emission Control System is a
highly effective system which controls
exhaust emissions while maintaining good
vehicle performance.G270301AUNVehicle modificationsThis vehicle should not be modified. Modi-
fication of your vehicle could affect its per-
formance, safety or durability and may
even violate governmental safety and
emissions regulations.
In addition, damage or performance prob-
lems resulting from any modification may
not be covered under warranty.G270302AUNEngine exhaust gas precautions
(carbon monoxide)Carbon monoxide can be present with
other exhaust fumes. Therefore, if you smell
exhaust fumes of any kind inside your
vehicle, have it inspected and repaired
immediately. If you ever suspect exhaust
fumes are coming into your vehicle, drive
it only with all the windows fully open. Have
your vehicle checked and repaired imme-
diately.
!
PROPOSITION 65 WARNING:
Engine exhaust and a wide variety of
automobile components and parts, in-
cluding components found in the interior
furnishings in a vehicle, contain or emit
chemicals known to the State of Califor-
nia to cause cancer and birth defects
and reproductive harm. In addition, cer-
tain fluids contained in vehicles and
certain products of component wear
contain or emit chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
CATALYTIC CONVERTERH020A01NF-AAT(If Installed)Hyundai vehicle is equipped with a mono-
lith type three-way catalytic converter to
reduce the carbon monoxide, hydrocar-
bons and nitrogen oxides contained in the
exhaust gas. Exhaust gases passing
through the catalytic converter cause it to
operate at a very high temperature. The
introduction of large amounts of unburned
gasoline into the exhaust may cause the
catalytic converter to overheat and create
a fire hazard. This risk may be reduced by
observing the following:Catalytic Converter
H020A01NF
!
WARNING - Exhaust
Engine exhaust gases contain carbon
monoxide (CO). Though colorless and
odorless, it is dangerous and could be
lethal if inhaled. Follow the instructions
on this page to avoid CO poisoning.

7
EMISSION CONTROL SYSTEMS4
!
WARNING:
!
WARNING:
o Your vehicle is designed to operate
with a catalytic converter and remov-
ing it will cause the engine to operate
poorly and fuel economy to drop along
with an increase in the vehicle emis-
sions.
o Remember that your Hyundai dealer
is your best source of assistance.
o Do not park, idle or drive your vehicle
over or near flammable objects such
as grass, paper, leaves or rags. These
materials might contact the hot cata-
lytic converter and a fire might result. o Use unleaded fuel only.
o Maintain the engine in good operating
condition. Extremely high catalytic
converter temperatures can result
from improper operation of the
electrical, ignition or multiport
electronic fuel injection.
o If your engine stalls, pings, knocks, or
is hard to start, have your Hyundai
dealer inspect and repair the problem
as soon as possible.
o Avoid driving with a very low fuel level.
Running out of gasoline may cause
the engine to misfire and result in
damage to the catalytic converter.
o Avoid idling the engine for periods
longer than 10 minutes.
o The vehicle should not be pushed or
pulled to get started. This may cause
the catalytic converter to overheat
and create a fire hazard.
o Do not touch the catalytic converter
or any other part of the exhaust system
while the catalytic converter is hot.
Shut off the engine, wait for at least
one hour before touching the cata-
lytic converter or any other part of the
exhaust system.

Vehicle Identification Number (VIN) .............................. 8-2
Engine Number ............................................................. 8-2
Tire Information ............................................................. 8-2
Recommended Cold Tire Inflation Pressures ............... 8-3
Checking Tire Inflation Pressure ................................... 8-5
Tire Sidewall Labeling ................................................... 8-5
Tire Terminology and Definitions ................................... 8-7
All Season Tires ............................................................ 8-9
Snow Tires .................................................................... 8-9
Tire Chains .................................................................... 8-9
Tire Rotation................................................................8-10
Tire Balancing.............................................................8-10
Tire Traction................................................................8-11
When to Replace Tires ...............................................8-11
Tire Maintenance........................................................8-12
Spare Tire and Tools ...................................................8-13
Warranties for Your Hyundai Vehicle ..........................8-13
Consumer Information.................................................8-14
Reporting Safety Defects............................................8-16
Binding Arbitration of Warranty Claims .......................8-17
8
8
CONSUMER INFORMATION, REPORTING
SAFETY DEFECTS & BINDING
ARBITRATION OF WARRANTY CLAIMS

8CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS2
ENGINE NUMBER
VEHICLE IDENTIFICATION
NUMBER (VIN)
I010B01A-AAT I010A01O-AAT
The vehicle identification number (VIN) is
the number used in registering your car
and in all legal matters pertaining to its
ownership, etc. It can be found in three
different places on your car:
1. The number is punched on the engine
compartment bulkhead.
2. The VIN is also on a plate attached to the
top of the dashboard. The number on
the plate can easily be seen through the
windshield from outside.
3. The vehicle certification label attached
on the driver's (or front passenger's)
side center pillar gives the vehicle iden-
tification number (VIN).The engine number is stamped on the
engine block as shown in the drawing.
TIRESI020A02A-AATTIRE INFORMATION
The tires supplied on your new Hyundai
are chosen to provide the best perfor-
mance for normal driving.
If you ever have questions about your
tire warranty and where to obtain ser-
vice, see the tire manufacturer's book-
let included with your vehicle's Owner's
Manual Literature Kit.
I010A01NF-AONF088003
(2.4L)(3.3L)
ONF088004

9
Measurement................................................................ 9-2
Engine...........................................................................9-3
Lubrication Chart ........................................................... 9-4
VEHICLE SPECIFICATIONS
9

9
VEHICLE SPECIFICATIONS
3
3.3L
6-Cyl., V-type DOHC
3.62 x 3.29 (92.0 x 83.8)
203.9 (3,342)
1 - 2 - 3 - 4 - 5 - 6
620 ± 100
BTDC 10° ± 5° 0.006 ~ 0.009 in. (0.17 ~ 0.23 mm)
0.01 ~ 0.012 in. (0.27 ~ 0.33 mm) 2.4L
4-Cyl., In-line DOHC
3.46 x 3.81 (88 x 97)
143.9(2,359)
1 - 3 - 4 - 2
650 ± 100
BTDC 8° ± 5°
ENGINEJ070A02NF-AAT
ITEMS
Engine Type
Bore x Stroke in.(mm)
Displacement cu.in.(cc)
Firing order
Valve clearance (cold engine) Intake
Exhaust
Idle speed (rpm)
Ignition timing (Base)

9
VEHICLE SPECIFICATIONS4
Oil & Grease Standard
API SM or SL, SAE 5W-20, SAE 5W-30 (ALL TEMP. RANGE)
ILSAC GF-3 SAE 10W-30 (ABOVE 0°F(-18°C))
or ABOVE
HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4)
HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other
brands meeting the SP III specification approved by Hyundai Motor Co..Ethylene glycol base for aluminum radiator
PSF-4 TYPE FLUID
DOT 3 or DOT 4 Equivalent
LUBRICATION CHARTJ080A04NF-AAT
Quantity (Us. qts)(Liter)
Drain and refill;
2.4L : 4.54 (4.3) (With oil filter)
3.3L : 5.49 (5.2) (With/Without oil
filter)
1.8 (1.75)
2.4L : 10.0 (9.5)
3.3L : 11.52 (10.9)
2.4L : 6.87 (6.5)
2.4L : 6.66 (6.3)
3.3L : 8.66 (8.2)
0.95 (0.9)
1.0 (0.9) Item
Engine Oil
Recommends
Transaxle
Coolant
Power steering
Brake and clutch fluid
Manual Transaxle
Automatic Transaxle
Manual
Automatic

10
INDEX
3
Combination Light
Auto Light ........................................................................1-65
Headlight flasher ............................................................1-65
Headlight switch .............................................................1-64
High-beam switch ...........................................................1-65
Lane change signal ........................................................1-64
Parking light auto off ......................................................1-64
Turn signal operation .....................................................1-63
Consumer Information .......................................................8-14
Cooling Fans ......................................................................6-26
Corrosion protection
Cleaning the interior ......................................................... 4-5
Protecting your Hyundai from corrosion .......................... 4-2
Washing and waxing ........................................................ 4-3
Cruise Control ....................................................................1-92
D
Day/night Inside Rearview Mirror ......................................1-78
Defrosting/Defogging.......................................................1-103
Door
Central door locks ............................................................ 1-6
Door locks ......................................................................... 1-4
Front door warning light .................................................1-91
Locking and unlocking front door with a key .................. 1-5
Drink Holder .......................................................................1-70
Driving
Economical driving .........................................................2-16
Smooth cornering ...........................................................2-17
Winter driving ..................................................................2-17E
Electronic Stability Control (ESC) System ........................2-13
Emission Control System ..................................................... 7-2
Engine
Before starting the engine ................................................ 2-3
Compartment (2.4 DOHC) ................................................ 6-2
Compartment (3.3 V6) ...................................................... 6-3
Coolant.............................................................................. 6-8
Coolant temperature gauge ...........................................1-58
If the engine overheats ..................................................... 3-4
Number............................................................................. 8-2
Oil ...................................................................................... 6-4
Starting.............................................................................. 2-5
Engine Exhaust Can Be Dangerous! .................................. 2-2
F
Fan Speed Control ................................................. 1-97, 1-107
Fog Light
Front ................................................................................1-66
Front Seats
Active headrests .............................................................1-16
Adjustable front seats .....................................................1-14
Adjustable headrests ......................................................1-15
Adjusting seat forward and rearward .................. 1-14, 1-18
Adjusting seatback angle ..................................... 1-14, 1-18
Power driver's seat .........................................................1-17
Seat cushion height adjustment ......................... 1-17, 1-18
Seat warmer ....................................................................1-19