steering Hyundai Sonata

3
WHAT TO DO IN AN EMERGENCY
17
!
D080B02NF
CAUTION:
o Automatic Transaxle:
Be sure to use a towing dolly under the
front wheels.
A vehicle with an automatic transaxle
should never be towed from the rear with
the front wheels on the ground. This can
cause serious damage to the transaxle.
3) It is recommended that your vehicle be
towed with all the wheels off the ground.
EMERGENCY TOWINGD080D01NF-AAT
!
D080D02NF-A
For emergency towing when no commer-
cial tow vehicle is available, attach a tow
cable, chain or strap to the towing hook
under the front of your car. Do not attempt
to tow your vehicle in this manner on any
unpaved surface. This could result in
serious damage to your car.
Nor should towing be attempted if the
wheels, drive train, axles, steering or
brakes are damaged. Before towing, be
sure the transaxle is in neutral and the key
is in "ACC" (with the engine off) or in the
"ON" position (with the engine running). A
driver must be in the towed car to steer it
and operate the brakes.
CAUTION:
If the car is being towed with all four
wheels on the ground, it can be towed
only from the front. Be sure that the
transaxle is in neutral. Do not tow at
speeds greater than 30 mph (50 km/h)
and for more than 15 miles (25 km). Be
sure the steering is unlocked by placing
the key in the "ACC" position. A driver
must be in the towed vehicle to operate
the steering and brakes.NOTE:Before towing, check the level of the
automatic transaxle fluid. If it is below
the "HOT" range on the dipstick, add
fluid. If you cannot add fluid, a towing
dolly must be used.

5
VEHICLE MAINTENANCE REQUIREMENTS
5
See Note *
1
See Note *
2
F030C01NF-AATR : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
GENERAL ITEMS
DRIVE BELT (AUTO-TENSIONER, ALT, P/STR'G, A/CON, W/PUMP)
COOLANT
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
BRAKE FLUID
BRAKE HOSES AND LINES
REAR BRAKE DRUMS/LININGS, PARKING BRAKE
BRAKE PADS, CALIPERS AND ROTORS
EXHAUST PIPE AND MUFFLER
SUSPENSION MOUNTING BOLTS
STEERING GEAR BOX, LINKAGE & BOOTS / LOWER ARM
BALL JOINT, UPPER ARM BALL JOINT
POWER STEERING PUMP, BELT AND HOSES
DRIVE SHAFTS AND BOOTS
AIR CONDITIONING REFRIGERANT
CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOWER UNIT) 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15 No. DESCRIPTIONMILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
6
I
I
I
I15
24
12
I
I
I
I
I
I
I
I
I
I22.5
36
18
I
I
I
I30
48
24
I
I
I
I
I
I
I
I
I
I
I
I
I37.5
60
30
I
I
I
I45
72
36
I
I
I
I
I
I
I
I
I
I52.5
84
42
I
I
I
I60
96
48
I
I
I
I
I
I
I
I
I
I
I
I
I67.5
108
54
I
I
I
I75
120
60
I
I
I
I
I
I
I
I
I
I82.5
132
66
I
I
I
I90
144
72
I
I
I
I
I
I
I
I
I
I
I
I
I97.5
156
78
I
I
I
I105
168
84
R
I
I
I
I
I
I
I
I
I112.5
180
90
I
I
I
I120
192
96
I
I
I
I
I
I
I
I
I
I
I
I
I127.5
204
102
I
I
I
I135
216
108
I
I
I
I
I
I
I
I
I
I142.5
228
114
I
I
I
I150
240
120
I
I
I
I
I
I
I
I
I
I
I
I
I
Note:
*1. FOR THE FIRST TIME, REPLACE THE COOLANT AT 60,000 MILES (96,000 KM) OR 60 MONTHS.
AFTER THAT, REPLACE IT EVERY 25,000 MILES (40,000 KM) OR 24 MONTHS.
*2. FOR EVERY 12 MONTHS OR 10,000 MILES (15,000 KM), WHICHEVER OCCURS FIRST : "R"

5
VEHICLE MAINTENANCE REQUIREMENTS6
MAINTENANCE UNDER SEVERE USAGE
CONDITIONS
SEVERE DRIVING CONDITIONSA - Repeatedly driving short distance of less than 5miles (8km) in
normal temperature or less than 10miles (16km) in freezing
temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-
spread roads
D - Driving in areas using salt or other corrosive materials or in
very cold weatherF040A02NF-AATThe following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below
for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
E - Driving in sandy areas
F - Driving in heavy traffic area over 90°F (32°C)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle
towing
J - Driving over 100 MPH (170 Km/h)
K - Frequently driving in stop-and-go conditionsENGINE OIL AND FILTER
AIR CLEANER FILTER
SPARK PLUGS
BRAKE PADS, CALIPERS AND ROTORS
REAR BRAKE DRUMS/LININGS, PARKING BRAKE
STEERING GEAR BOX, LINKAGE & BOOTS/
LOWER ARM BALL JOINT, UPPER ARM BALL JOINT
DRIVE SHAFTS AND BOOTS
MANUAL TRANSAXLE OIL
CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOWER UNIT)
AUTOMATIC TRANSAXLE FLUID
MAINTENANCE ITEM
R
R
R
I
I
I
I
R
R
R
EVERY 3,000 MILES (4,800 KM) OR 3 MONTHS
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
EVERY 60,000 MILES (96,000 KM)
MORE FREQUENTLY
EVERY 30,000 MILES (48,000 KM)
DRIVING
CONDITION MAINTENANCE
INTERVALS MAINTENANCE
OPERATION
A, B, C, D, E, F, G, H, I, K
C, E
B, H
C, D, G, H
C, D, G, H
C, D, E, F, G, H, I
C, D, E, F
A, C, D, E, F, G, H, I, J
C, E
A, C, E, F, G, H, I

5
VEHICLE MAINTENANCE REQUIREMENTS
9
F070L01A-AATo Suspension Mounting BoltsCheck the suspension connections for
looseness or damage. Retighten to the
specified torque.F070K01A-AATo Exhaust Pipe and MufflerVisually inspect the exhaust pipes, muffler
and
hangers for cracks, deterioration, or
damage. Start the engine and listen
carefully for any exhaust gas leakage.
Tighten connections or replace parts as
necessary.F070J01A-AATo Brake Pads, Calipers and RotorsCheck the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.
F070Q01A-AATo Air Conditioning RefrigerantCheck the air conditioning lines and con-
nections for leakage and damage. Check
air conditioning performance according to
the relevant shop manual if necessary.
F070P01A-AATo Drive Shafts and BootsCheck the drive shafts, boots and clamps
for cracks, deterioration, or damage.
Replace any damaged parts and, if
necessary, repack the grease.F070N01A-AATo Power Steering Pump, Belt and
HosesCheck the power steering pump and hoses
for leakage and damage. Replace any
damaged or leaking parts immediately.
Inspect the power steering belt for evidence
of cuts, cracks, excessive wear, oiliness
and proper tension. Replace or adjust it if
necessary.F070M01Y-AATo Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint, Upper
Arm Ball JointWith the vehicle stopped and engine off,
check for excessive free-play in the
steering wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage. Replace
any damaged parts.

6
Engine Compartment .................................................... 6-2
General Checks ............................................................ 6-4
Checking the Engine Oil ............................................... 6-4
Changing the Engine Oil and Filter ................................ 6-6
Checking and Changing the Engine Coolant ................ 6-8
Changing the Air Cleaner Filter ...................................6-11
Checking the Transaxle Oil (Manual) .........................6-14
Checking the Transaxle Fluid (Automatic)..................6-15
Checking the Brakes ..................................................6-17
Air Conditioning Care..................................................6-18
Changing the Climate Control Air Filter .......................6-19
Checking Drive Belts ..................................................6-22
Checking and Replacing Fuses..................................6-22
Checking the Battery..................................................6-24
Power Steering Fluid Level .........................................6-26
Headlight Aiming Adjustment......................................6-27
Replacement of Light Bulbs ........................................6-28
Bulb Wattages.............................................................6-36
Fuse Panel Description...............................................6-37
DO-IT-YOURSELF MAINTENANCE
6

6
DO-IT-YOURSELF MAINTENANCE
2
G010B01NF-AATENGINE COMPARTMENT
ONF018003
CAUTION:
When inspecting or servicing the
engine, you should handle tools
and other heavy objects
carefully so that the plastic cover
of the engine is not damaged.
!
1. Engine coolant reservoir
2. Engine oil filler cap
3. Brake fluid reservoir
4. Air cleaner5. Fuse box
6. Negative battery terminal
7. Positive battery terminal
8. Auto transaxle oil dipstick*9. Radiator cap
10. Engine oil dipstick
11. Windshield washer fluid reservoir
12. Power steering fluid reservoir
* : if installedGasoline Engine (2.4L)

6
DO-IT-YOURSELF MAINTENANCE
3
8G010A01NF
G010A01NF-AATGasoline Engine (3.3L)
CAUTION:
When inspecting or servicing the
engine, you should handle tools
and other heavy objects
carefully so that the plastic cover
of the engine is not damaged.
!
1. Engine coolant reservoir
2. Engine oil filler cap
3. Brake fluid reservoir
4. Air cleaner5. Fuse box
6. Negative battery terminal
7. Positive battery terminal
8. Auto transaxle oil dipstick*9. Radiator cap
10. Engine oil dipstick
11. Windshield washer fluid reservoir
12. Power steering fluid reservoir
* : if installed

6
DO-IT-YOURSELF MAINTENANCE
4
G020C01A-AATVehicle InteriorThe following should be checked each
time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation
(and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking
brake
o Manual transaxle operation, including
clutch operation
o Automatic transaxle operation,
including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sun visor operation
If you notice anything that does not operate
correctly or appears to be functioning
correctly, inspect it carefully and seek
assistance from your Hyundai dealer if
service is needed.
G020B01A-AATVehicle ExteriorThe following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)GENERAL CHECKSG020A01NF-AATEngine CompartmentThe following should be checked regu-
larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition
o Engine vibration
CHECKING THE ENGINE OILG030B01O-AATRecommended OilThe engine oil quality should meet the
following classification.
API SJ, SL or ABOVE,
ILSAC GF-3 or ABOVE
G030B01JM-U G030A01A-AAT
Engine oil is essential to the performance
and service of the engine. It is suggested
that you check the oil level at least once a
week in normal use and more often if you
are on a trip or driving in severe conditions.

6
DO-IT-YOURSELF MAINTENANCE
20
1.18 in.
(30 mm)
CHECKING THE FREE-PLAYG150A01A-AATSTEERING WHEELTo check the steering wheel free-play,
stop the car with the wheels pointed straight
ahead and gently move the steering wheel
back and forth. Use very light finger pressure
and be sensitive to changes in resistance
that mark the limits of the free-play. If the
free-play is greater than specified, have it
inspected by your Hyundai dealer and
adjusted or repaired if necessary.
ONF078016
3. Remove the climate control air filter
case by pulling out the cover.
HNF5018
4. Replace the climate control air filter.
5. Reassemble in the reverse order of
disassembly.NOTE:When replacing the climate control air
filter install it in the same position as it
was installed. Otherwise, the system
may produce noise and the effective-
ness of the filter may be reduced.
ONF078037

6
DO-IT-YOURSELF MAINTENANCE
22
Drive belts should be checked periodi-
cally for proper tension. At the same time,
belts should be examined for cracks, wear,
fraying or other evidence of deterioration
and replaced if necessary.
When a new belt is replaced, the belt
should be located within the pulley of flat
idler.
Belt routing should also be checked to be
sure there is no interference between the
belts and other parts of the engine.NOTE:Drive belt tension is adjusted automati-
cally by the auto tensioner.
CHECKING AND REPLACING
FUSESG200A01A-AATReplacing a Fusible LinkA fusible link will melt if the electrical circuits
from the battery are ever overloaded, thus
preventing damage to the entire wiring
harness. (This could be caused by a short
in the system drawing too much current.) If
this ever happens, have a Hyundai dealer
determine the cause, repair the system
and replace the fusible link. The fusible
links are located in a relay box in the
engine compartment for easy inspection.
ONF078020
G190A02NF-GATCHECKING DRIVE BELTS
G140D01NF
(2.4L)
(3.3L)
G140D02NF
Power steering pump
Compressor Water
pump pullyGenerator
Power steering
Compressor Water pump pully
Generator
Damper pulleyDamper pulley
Auto tensionerAuto tensioner