brake Hyundai Sonata

316
WHAT TO DO IN AN EMERGENCY
CAUTION:
o When towing the vehicle, take care
not to cause damage to the bumper or
underbody of the vehicle.
!
NOTE:Before towing, check the level of the
automatic transaxle fluid. If it is below
the "HOT" range on the dipstick, add
fluid. If you cannot add fluid, a towing
dolly must be used.
2) If any of the loaded wheels or suspen-
sion components are damaged or the
vehicle is being towed with the front
wheels on the ground, use a towing
dolly under the front wheels.
o Manual Transaxle:
If you do not use a towing dolly, place
the ignition key in the "ACC" position
and put the transaxle in "N (Neutral)".
CAUTION:
Do not tow with the key removed or in the
"LOCK" position when towing from the
rear without a towing dolly.
D080B01NF
!
o Do not tow with sling type truck as this
may cause damage to the bumper or
underbody of the vehicle.
1) If the vehicle is being towed with the
rear wheels on the ground, be sure the
parking brake is released.
D080B01O-GATTowing the Vehicle
HNF4015
Your vehicle can be towed by wheel lift
type truck (1), (2) or flatbed equipment (3).1)
2)
3)
dolly

3
WHAT TO DO IN AN EMERGENCY
17
!
D080B02NF
CAUTION:
o Automatic Transaxle:
Be sure to use a towing dolly under the
front wheels.
A vehicle with an automatic transaxle
should never be towed from the rear with
the front wheels on the ground. This can
cause serious damage to the transaxle.
3) It is recommended that your vehicle be
towed with all the wheels off the ground.
EMERGENCY TOWINGD080D01NF-AAT
!
D080D02NF-A
For emergency towing when no commer-
cial tow vehicle is available, attach a tow
cable, chain or strap to the towing hook
under the front of your car. Do not attempt
to tow your vehicle in this manner on any
unpaved surface. This could result in
serious damage to your car.
Nor should towing be attempted if the
wheels, drive train, axles, steering or
brakes are damaged. Before towing, be
sure the transaxle is in neutral and the key
is in "ACC" (with the engine off) or in the
"ON" position (with the engine running). A
driver must be in the towed car to steer it
and operate the brakes.
CAUTION:
If the car is being towed with all four
wheels on the ground, it can be towed
only from the front. Be sure that the
transaxle is in neutral. Do not tow at
speeds greater than 30 mph (50 km/h)
and for more than 15 miles (25 km). Be
sure the steering is unlocked by placing
the key in the "ACC" position. A driver
must be in the towed vehicle to operate
the steering and brakes.NOTE:Before towing, check the level of the
automatic transaxle fluid. If it is below
the "HOT" range on the dipstick, add
fluid. If you cannot add fluid, a towing
dolly must be used.

4
CORROSION PREVENTION AND APPEARANCE CARE
5
CLEANING THE INTERIORE040A01A-AATTo Clean the Vinyl UpholsteryTo clean the vinyl upholstery, first remove
loose dirt and dust with a vacuum cleaner.
Then apply a solution of mild soap or
detergent and water using a clean sponge
or soft cloth. Allow this to stay on the surface
to loosen the dirt, then wipe with a clean
damp sponge or cloth. If all the dirt stains
are not removed, repeat this procedure
until the upholstery is clean. Do not use
gasoline, solvent, paint thinner or other
strong cleaners.
E030E01A-AATMaintaining BumpersSpecial precautions must be observed to
preserve the appearance of the bumpers
on your Hyundai. They are:
o Be careful not to spill battery electrolyte
or hydraulic brake fluid on the bumpers.
If you do, wash it off immediately with
clean water.
o Be gentle when cleaning the bumper
sur-faces. They are made of soft plastic
and the surface can be damaged if
mistreated. Do not use abrasive
cleaners. Use warm water and mild
soap or car-washing solution.
o Do not expose the bumpers to high tem-
peratures. For example, if you have
your car repainted, do not leave the
bumpers on the car if the car is going to
be placed in a high-temperature paint
booth.
E030D01A-AATWhen to Wax AgainYou should polish and wax the car again
when water no longer beads on a clean
surface but spreads out over a larger area.E030C01A-AATPolishing and WaxingAlways wash and dry the car before
polishing or waxing or using a combination
cleaner and wax. Use a good quality
commercial product and follow the
manufacturer's directions on the container.
Polish and wax the bright trim pieces as
well as the paint.E030B01A-AATSpot CleaningDon't use gasoline, strong solvents or cor-
rosive cleaning agents. These can
damage the finish of the car. To remove
road tar, use turpentine on a clean, soft
cloth. Be gentle.
To remove dead insects or tree sap, use
warm water and mild soap or car-washing
solution. Soak the spot and rub gently. If
the paint has lost its luster, use a
commercial car-cleaning polish.

5
VEHICLE MAINTENANCE REQUIREMENTS2
F010C01A-AATSpecified Scheduled ProceduresThese are the procedures such as
inspections, adjustments and
replacements that are listed in the
maintenance charts starting on page 5-4.
These procedures must be performed at
the intervals shown in the maintenance
schedule to assure that your warranty
remains in effect. Although it is strongly
recommended that they be performed by
the trained technicians at your Hyundai
dealer, these procedures may be per-
formed at any qualified service facility.
It is suggested that genuine Hyundai
service parts be used for any required
repairs or replacements. Other parts of
equivalent quality such as engine oil,
engine coolant, manual or auto transaxle
oil, brake fluid and so on which are not
supplied by Hyundai Motor Company or its
distributor may be used without affecting
your warranty coverage but you should
always be sure these are equivalent to the
quality of the original Hyundai parts. Your
Owner's Handbook provides further
information about your warranty coverage.
F010A01A-AATService RequirementsTo ensure that you receive the greatest
number of miles of satisfying operation
from your Hyundai, certain maintenance
procedures must be performed. Although
careful design and engineering have
reduced these to a minimum, those that
are required are of the utmost importance.
It is your responsibility to have these main-
tenance procedures performed to comply
with the terms of the warranties covering
your new Hyundai. The Owner's Handbook
supplied with your new vehicle provides
further information about these warranties.
F010B01A-AATMaintenance RequirementsThe maintenance required for your
Hyundai can be divided into three main
areas:
o Specified scheduled procedures
o General checks
o Do-it-yourself maintenance
MAINTENANCE INTERVALS

5
VEHICLE MAINTENANCE REQUIREMENTS
5
See Note *
1
See Note *
2
F030C01NF-AATR : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
GENERAL ITEMS
DRIVE BELT (AUTO-TENSIONER, ALT, P/STR'G, A/CON, W/PUMP)
COOLANT
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
BRAKE FLUID
BRAKE HOSES AND LINES
REAR BRAKE DRUMS/LININGS, PARKING BRAKE
BRAKE PADS, CALIPERS AND ROTORS
EXHAUST PIPE AND MUFFLER
SUSPENSION MOUNTING BOLTS
STEERING GEAR BOX, LINKAGE & BOOTS / LOWER ARM
BALL JOINT, UPPER ARM BALL JOINT
POWER STEERING PUMP, BELT AND HOSES
DRIVE SHAFTS AND BOOTS
AIR CONDITIONING REFRIGERANT
CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOWER UNIT) 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15 No. DESCRIPTIONMILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
6
I
I
I
I15
24
12
I
I
I
I
I
I
I
I
I
I22.5
36
18
I
I
I
I30
48
24
I
I
I
I
I
I
I
I
I
I
I
I
I37.5
60
30
I
I
I
I45
72
36
I
I
I
I
I
I
I
I
I
I52.5
84
42
I
I
I
I60
96
48
I
I
I
I
I
I
I
I
I
I
I
I
I67.5
108
54
I
I
I
I75
120
60
I
I
I
I
I
I
I
I
I
I82.5
132
66
I
I
I
I90
144
72
I
I
I
I
I
I
I
I
I
I
I
I
I97.5
156
78
I
I
I
I105
168
84
R
I
I
I
I
I
I
I
I
I112.5
180
90
I
I
I
I120
192
96
I
I
I
I
I
I
I
I
I
I
I
I
I127.5
204
102
I
I
I
I135
216
108
I
I
I
I
I
I
I
I
I
I142.5
228
114
I
I
I
I150
240
120
I
I
I
I
I
I
I
I
I
I
I
I
I
Note:
*1. FOR THE FIRST TIME, REPLACE THE COOLANT AT 60,000 MILES (96,000 KM) OR 60 MONTHS.
AFTER THAT, REPLACE IT EVERY 25,000 MILES (40,000 KM) OR 24 MONTHS.
*2. FOR EVERY 12 MONTHS OR 10,000 MILES (15,000 KM), WHICHEVER OCCURS FIRST : "R"

5
VEHICLE MAINTENANCE REQUIREMENTS6
MAINTENANCE UNDER SEVERE USAGE
CONDITIONS
SEVERE DRIVING CONDITIONSA - Repeatedly driving short distance of less than 5miles (8km) in
normal temperature or less than 10miles (16km) in freezing
temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-
spread roads
D - Driving in areas using salt or other corrosive materials or in
very cold weatherF040A02NF-AATThe following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below
for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
E - Driving in sandy areas
F - Driving in heavy traffic area over 90°F (32°C)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle
towing
J - Driving over 100 MPH (170 Km/h)
K - Frequently driving in stop-and-go conditionsENGINE OIL AND FILTER
AIR CLEANER FILTER
SPARK PLUGS
BRAKE PADS, CALIPERS AND ROTORS
REAR BRAKE DRUMS/LININGS, PARKING BRAKE
STEERING GEAR BOX, LINKAGE & BOOTS/
LOWER ARM BALL JOINT, UPPER ARM BALL JOINT
DRIVE SHAFTS AND BOOTS
MANUAL TRANSAXLE OIL
CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOWER UNIT)
AUTOMATIC TRANSAXLE FLUID
MAINTENANCE ITEM
R
R
R
I
I
I
I
R
R
R
EVERY 3,000 MILES (4,800 KM) OR 3 MONTHS
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
EVERY 60,000 MILES (96,000 KM)
MORE FREQUENTLY
EVERY 30,000 MILES (48,000 KM)
DRIVING
CONDITION MAINTENANCE
INTERVALS MAINTENANCE
OPERATION
A, B, C, D, E, F, G, H, I, K
C, E
B, H
C, D, G, H
C, D, G, H
C, D, E, F, G, H, I
C, D, E, F
A, C, D, E, F, G, H, I, J
C, E
A, C, E, F, G, H, I

5
VEHICLE MAINTENANCE REQUIREMENTS8
F070G02A-AATo Brake FluidCheck brake fluid level in the brake fluid
reservoir. The level should be between
"MIN" and "MAX" marks on the side of the
reservoir. Use only hydraulic brake fluid
conforming to DOT 3 or DOT 4.F070F01A-AATo Brake Hoses and LinesVisually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately.
F070E06A-AATo Automatic Transaxle FluidThe fluid level should be in the “HOT”
range of the dipstick, after the engine and
transaxle are at normal operating
temperature. Check the automatic
transaxle fluid level with the engine running
and the transaxle in neutral, with the
parking brake properly applied. Use
HYUNDAI GENUINE ATF SP III, DIAMOND
ATF SP III, SK ATF SP III or other brands
meeting the SP III specification approved
by Hyundai Motor Co. when adding or
changing fluid. Using the wrong ATF may
result in damage to the ATM.
F070H01A-AATo Rear Brake Drums and Linings/
Parking BrakeCheck the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,
and excessive wear. Inspect the parking
brake system including the parking brake
lever and cables. For detailed service
procedures, refer to the Shop Manual.
F070C01A-AATo CoolantThe coolant should be changed at the
intervals specified in the maintenance
schedule.
F060J01A-AATo Spark PlugsMake sure to install new spark plugs of the
correct heat range.F060H01A-AATo Air Cleaner FilterA Genuine Hyundai air cleaner filter is
recommended when the filter is replaced.F060G01A-AATo Vapor Hose and Fuel Filler CapThe vapor hose and fuel filler cap should
be inspected at those intervals specified in
the maintenance schedule. Make sure that
a new vapor hose or fuel filler cap is correctly
replaced.
F070D01A-AATo Manual Transaxle OilInspect the manual transaxle oil according
to the maintenance schedule.NOTE:If the oil level is low, check for possible
leaks before adding oil. Do not overfill.
F060N02E-AATo Valve ClearanceInspect excessive valve noise and/or
engine vibration and adjust if necessary. A
qualified technician should perform the
operation.

5
VEHICLE MAINTENANCE REQUIREMENTS
9
F070L01A-AATo Suspension Mounting BoltsCheck the suspension connections for
looseness or damage. Retighten to the
specified torque.F070K01A-AATo Exhaust Pipe and MufflerVisually inspect the exhaust pipes, muffler
and
hangers for cracks, deterioration, or
damage. Start the engine and listen
carefully for any exhaust gas leakage.
Tighten connections or replace parts as
necessary.F070J01A-AATo Brake Pads, Calipers and RotorsCheck the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.
F070Q01A-AATo Air Conditioning RefrigerantCheck the air conditioning lines and con-
nections for leakage and damage. Check
air conditioning performance according to
the relevant shop manual if necessary.
F070P01A-AATo Drive Shafts and BootsCheck the drive shafts, boots and clamps
for cracks, deterioration, or damage.
Replace any damaged parts and, if
necessary, repack the grease.F070N01A-AATo Power Steering Pump, Belt and
HosesCheck the power steering pump and hoses
for leakage and damage. Replace any
damaged or leaking parts immediately.
Inspect the power steering belt for evidence
of cuts, cracks, excessive wear, oiliness
and proper tension. Replace or adjust it if
necessary.F070M01Y-AATo Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint, Upper
Arm Ball JointWith the vehicle stopped and engine off,
check for excessive free-play in the
steering wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage. Replace
any damaged parts.

6
Engine Compartment .................................................... 6-2
General Checks ............................................................ 6-4
Checking the Engine Oil ............................................... 6-4
Changing the Engine Oil and Filter ................................ 6-6
Checking and Changing the Engine Coolant ................ 6-8
Changing the Air Cleaner Filter ...................................6-11
Checking the Transaxle Oil (Manual) .........................6-14
Checking the Transaxle Fluid (Automatic)..................6-15
Checking the Brakes ..................................................6-17
Air Conditioning Care..................................................6-18
Changing the Climate Control Air Filter .......................6-19
Checking Drive Belts ..................................................6-22
Checking and Replacing Fuses..................................6-22
Checking the Battery..................................................6-24
Power Steering Fluid Level .........................................6-26
Headlight Aiming Adjustment......................................6-27
Replacement of Light Bulbs ........................................6-28
Bulb Wattages.............................................................6-36
Fuse Panel Description...............................................6-37
DO-IT-YOURSELF MAINTENANCE
6

6
DO-IT-YOURSELF MAINTENANCE
2
G010B01NF-AATENGINE COMPARTMENT
ONF018003
CAUTION:
When inspecting or servicing the
engine, you should handle tools
and other heavy objects
carefully so that the plastic cover
of the engine is not damaged.
!
1. Engine coolant reservoir
2. Engine oil filler cap
3. Brake fluid reservoir
4. Air cleaner5. Fuse box
6. Negative battery terminal
7. Positive battery terminal
8. Auto transaxle oil dipstick*9. Radiator cap
10. Engine oil dipstick
11. Windshield washer fluid reservoir
12. Power steering fluid reservoir
* : if installedGasoline Engine (2.4L)