Rack Hyundai Sonata 2003 User Guide

5- 8 VEHICLE MAINTENANCE REQUIREMENTS
F070M01Y-AATo Steering Gear Box, Linkage & Boots/
Lower Arm Ball Joint, Upper Arm Ball
Joint
With the vehicle stopped and engine off, check
for excessive free-play in the steering wheel.
Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,
cracks, or damage. Replace any damaged
parts.
F070G02A-AATo Brake Fluid
Check brake fluid level in the brake fluid reser-
voir. The level should be between "MIN" and
"MAX" marks on the side of the reservoir. Use
only hydraulic brake fluid conforming to DOT 3
or DOT 4.
F070D01A-AATo Manual transaxle oil
Inspect the manual transaxle oil according to
the maintenance schedule.
NOTE:If the oil level is low, check for possible leaks
before adding oil. Do not overfill.
F070F01A-AATo Brake Hoses and Lines
Visually check for proper installation, chafing,
cracks, deterioration and any leakage. Replace
any deteriorated or damaged parts immedi-
ately.
F070E04A-AATo Automatic Transaxle Fluid and Filter
The fluid level should be in the "HOT" range of
the dipstick, after the engine and transaxle are
at normal operating temperature. Check the
automatic transaxle fluid level with the engine
running and the transaxle in neutral, with the
parking brake properly applied. Use Genuine
Hyundai ATF or DIAMOND ATF SP-III or SK
ATF SP-III when adding or changing fluid.
F070K01A-AATo Exhaust Pipe and Muffler
Visually inspect the exhaust pipes, muffler and
hangers for cracks, deterioration, or damage.
Start the engine and listen carefully for any
exhaust gas leakage. Tighten connections or
replace parts as necessary.
F070J01A-AAT
o Brake Pads, Calipers and Rotors
Check the pads for excessive wear, discs for
run out and wear, and calipers for fluid leakage.
F070H01A-AAT
o Rear Brake Drums and Linings/
Parking Brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,
and excessive wear. Inspect the parking brake
system including the parking brake lever and
cables. For detailed service procedures, refer
to the Shop Manual.
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections for loose-
ness or damage. Retighten to the specified
torque.

VEHICLE MAINTENANCE REQUIREMENTS 5- 9
F070Q01A-AAT
o Air Conditioning Refrigerant
Check the air conditioning lines and connec-
tions for leakage and damage. Check air con-
ditioning performance according to the relevant
shop manual if necessary.
F070P01A-AAT
o Driveshafts and Boots
Check the drive shafts, boots and clamps for
cracks, deterioration, or damage. Replace any
damaged parts and, if necessary, repack the
grease.
F070N01A-AATo Power Steering Pump, Belt and Hoses
Check the power steering pump and hoses for
leakage and damage. Replace any damaged or
leaking parts immediately. Inspect the power
steering belt for evidence of cuts, cracks, ex-
cessive wear, oiliness and proper tension.
Replace or adjust it if necessary.

6- 18 DO-IT-YOURSELF MAINTENANCE
G200A01Y-GATCHECKING AND REPLACING
FUSES
Replacing a Fusible Link
G200B01Y-GAT
Replacing Accessory Fuse
G190A01A-AATCHECKING DRIVE BELTS
Drive belts should be checked periodically for
proper tension and adjusted if necessary. At the
same time, belts should be examined for cracks,
wear, fraying or other evidence of deterioration
and replaced if necessary.
Belt routing should also be checked to be sure
there is no interference between the belts and
other parts of the engine. After a belt is replaced,
the new belt should be adjusted again after two
or three weeks to eliminate slack resulting from
initial stretching after use.A fusible link will melt if the electrical circuits from
the battery are ever overloaded, thus prevent-
ing damage to the entire wiring harness. (This
could be caused by a short in the system
drawing too much current.) If this ever happens,
have a Hyundai dealer determine the cause,
repair the system and replace the fusible link.
The fusible links are located in a under hood
junction box for easy inspection.
!
The instrument panel junction box for the lights
and other electrical accessories will be found
low on the dashboard on the driver’s side. Inside
the box you will find a list showing the circuits
protected by each fuse.
CAUTION:When replacing a fusible link, never use
anything but a new fusible link with the
same or lower amperage rating. Never use
a piece of wire or a higher-rated fusible link.
This could result in serious damage and
create a fire hazard.
HSM396
G200A01L
G200B01Y
Bad
Good
V6
Power
steeringPower
steering Auto
tensioner
Generator
Generator
Eng.pulley Eng.pulleyCOMP COMPEng.coolant
0.30~0.48in.
0.24~0.35in.
DOHC

DO-IT-YOURSELF MAINTENANCE 6- 21
G250A01A-AATFOR MORE INFORMATION ABOUT
YOUR HYUNDAI
If you desire additional information about main-
taining and servicing your Hyundai, you may
purchase a factory Shop Manual at your Hyundai
dealer's parts department. This is the same
manual used by dealership technicians and
while it is highly technical it can be useful in
obtaining a better understanding of your car and
how it works.
G240A01A-AATPOWER STEERING HOSES
It is suggested that you check the power steer-
ing hose connections for fluid leakage at regular
intervals. The power steering hoses should be
replaced if there is severe surface cracking,
scuffing or worn spots. Deterioration of the hose
could cause premature failure. Recommended Fluid
Use PSF-3 type fluid
NOTE:Do not start the engine when the power
steering oil reservoir is empty.
G260A02A-AATREPLACING HEADLIGHT BULBS
Before attempting to replace a headlight bulb, be
sure the switch is turned to the "OFF" position.
The next paragraph shows how to reach head-
light bulbs so they may be changed. Be sure to
replace the burned-out bulb with one of the
same number and wattage rating.
!CAUTION:Keep the lamps out of contact with petro-
leum products such as oil, gasoline etc.
G270A03Y-AAT
Headlight Bulb
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its plastic base,
avoid touching the glass.
G270A03Y
HEF-224
HEF-228
3. Turn the plastic cover counterclockwise
and remove it. High Beam
Low Beam
High BeamLow Beam
Turn signal Light

6- 22 DO-IT-YOURSELF MAINTENANCE
!
4. Disconnect the power cord from the bulb
base in the back of the headlight.
HEF-225
HEF-2291FJB5036HEF-226
HEF-230
WARNING:This halogen bulb contains gas under pres-
sure and if impacted could shatter, result-
ing in flying fragments. Always wear eye
protection when servicing the bulb. Protect
the bulb against abrasions or scratches
and against liquids when lighted. Turn the
bulb on only when installing in a headlight.
Replace the headlight if damaged or cracked.
Keep the bulb out of the reach of children
and dispose of the used bulb with care.
5. Push the bulb spring for removing the head-
light bulb.
High Beam
Low Beam
High Beam
Low Beam

CONSUMER INFORMATION & REPORTING SAFETY DEFECTS 8- 3
!
!
I050A02Y-AATTIRE CHAINS
Tire chains, if necessary, should be installed on
the front wheels. Be sure that the chains are the
proper size and that they are installed in accor-
dance with the manufacturer's instructions.
To minimize tire and chain wear, do not continue
to use tire chains when they are no longer
needed.
I040A01S-AATSNOW TIRES
If you equip your car with snow tires, they should
be the same size and have the same load
capacity as the original tires. Snow tires should
be installed on all four wheels; otherwise, poor
handling may result.
Snow tires should carry 4 psi (28 kPa) more air
pressure than the pressure recommended for
the standard tires on the tire label on the driver's
door edge , or up to the maximum pressure
shown on the tire sidewall whichever is less.
Do not drive faster than 75 mph (120 km/h)
when your car is equipped with snow tires. These pressures were chosen to provide the
most satisfactory combination of ride comfort,
tire wear and stability under normal conditions.
Tire pressures should be checked at least
monthly. Proper tire inflation pressures should
be maintained for these reasons:
o Lower-than-recommended tire pressures
cause uneven tread wear and poor handling.
o Higher-than-recommended tire pressures
increase the chance of damage from im-
pacts and cause uneven tread wear.
!
WARNING:When driving on roads covered with snow
or ice, drive at less than 20 mph (30 km/h).
I060A02A-AATTIRE ROTATION
Tires should be rotated every 7,500 miles
(12,000 km). If you notice that tires are wearing
unevenly between rotations, have the car
checked by a Hyundai dealer so the cause may
be corrected.
After rotating, adjust the tire pressures and be
sure to check the wheel nut tightness.
CAUTION:Always observe the following:
o Check pressures when the tires are cold.
That is, after the car has been parked for
at least three hours and hasn't been
driven more than one mile or 1.6 km since
starting up.
o Check the pressure of your spare tire
each time you check the pressure of
other tires.
o Never overload your car. Be especially
careful about overloading if you equip
your car with a luggage rack or car top
carrier.
WARNING:o Do not use the temporary spare tire for
tire rotation.
o Do not mix bias ply and radial ply tires
under any circumstances. This may
cause unusual handling characteristics
that could result in death, serious injury,
or property damage.
HEF-241

9- 2 VEHICLE SPECIFICATIONS
J060A01Y-AAT
FUEL SYSTEM
J050A02Y-AATBRAKE
J040A03Y-AATELECTRICAL
J030A04Y-AATTIRE
J020A01Y-AAT
POWER STEERING
J010A03Y-AATMEASUREMENT
186.9 in. (4747 mm)
71.7 in. (1820 mm)
55.9 in. (1422 mm)
106.3 in. (2700 mm)
60.6 in. (1540 mm)
60.2 in. (1530 mm) Overall length
Overall width
Overall height (unladen)
Wheel base
Wheel tread
Front
Rear
Type
Wheel free play
Rack stroke
Oil pump typeRack and pinion
0 ~ 1.18 in. (0 ~ 30 mm)
5.75 in. (146 mm)
5.6 in. (142 mm)
Vane type
Tire pressure
30 (207)
60 (414)Tire
Standard
Spare
Item
Battery
Generator2.4L
MF 60AH (12V)2.7L (V6)
MF 68 AH (12V)
95A (13.5 V)
Dual hydraulic with brake booster
solid disc
Disc type (with ABS)
Drum type (without ABS)
Cable operated on rear wheel Type
Front brake type
Rear brake type
Parking brake
17.2 us.gal (14.3 lmp.gal, 65 liter)
psi (kpa)
Size
P 205/65R15
P205/60R16
T125/80R15Fuel tank capacity 15" tire
16" tire