ignition Hyundai Sonata 2003 Service Manual

DO-IT-YOURSELF MAINTENANCE 6- 19
!
If any of your car’s lights or other electrical
accessories stop working, a blown fuse could
be the reason. If the fuse has burned out, you
will see that the metal strip inside the fuse has
burned through. If you suspect a blown fuse,
follow this procedure:
1. Turn off the ignition and all other switches.
2. Open the instrument panel junction box and
examine each fuse. Remove each fuse by
pulling it toward you (a small "fuse puller" tool
is contained in the fuse box to simplify this
operation).
3. Be sure to check all other fuses even if you
find one that appears to have burned out.
4. Replace the blown fuse by pressing a new
fuse of the same rating into place. The fuse
should be a snug fit. If it is not, have the fuse
clip repaired or replaced by a Hyundai dealer.
HXGS416Fuse Puller
G210A01A-AATCHECKING THE BATTERY
WARNING:
Batteries can be dangerous! When working
with batteries, carefully observe the follow-
ing precautions to avoid serious injuries.
The fluid in the battery contains a strong solution
of sulfuric acid, which is poisonous and highly
corrosive. Be careful not to spill it on yourself or
the car. If you do spill battery fluid on yourself,
immediately do the following:
o If battery fluid is on your skin, flush the
affected areas with water for at least 15
minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your
eyes with water and get medical assistance
as soon as possible. While you are being
driven to get medical assistance, continue to
rinse your eyes by using a sponge or soft
cloth saturated with water.
o If you swallow battery fluid, drink a large
quantity of water or milk followed by milk of
magnesia, eat a raw egg or drink vegetable
oil. Get medical assistance as soon as
possible. If you do not have a spare fuse, you may be
able to borrow a fuse of the same or lower
rating from an accessory you can tempo-
rarily get along without (the radio or cigarette
lighter, for example). Always remember to
replace the borrowed fuse.
CAUTION:A burned-out fuse indicates that there is a
problem in the electrical circuit. If you re-
place a fuse and it blows as soon as the
accessory is turned on, the problem is
serious and should be referred to a Hyundai
dealer for diagnosis and repair. Never re-
place a fuse with anything except a fuse
with the same or a lower amperage rating.
A higher capacity fuse could cause damage
and create a fire hazard.
NOTE:See page 6-29 for the junction box descrip-
tions.
!
G200B03Y
GoodBurned out

DO-IT-YOURSELF MAINTENANCE 6- 29
G200C03Y-GATJUNCTION BOX DESCRIPTION
Under hood junction box
Note:
Not all junction box description in this manual may be applicable to
your vehicle. It is accurate at the time of printing. When you inspect the
junction box on your vehicle, refer to the junction box label
DESCRIPTION
COND FAN
PWR WIND
ABS 2
IGN SW-1
ABS 1
IGN SW-2
RAD FAN MTR
FUEL PUMP
HD LP LO
ABS
INJECTOR
A/C COMPR
ATM RLY
ECU RLY
IG COIL
O2 SNSR
ECU
HORN
HEAD LP HI
HEAD LP WASH
DRL
FR FOG
HEAD LP LO RH
DIODE-1
SPARE
SPARE
SPARE
SPARE
DIODE-2
BLOWER
PWR FUSE-2
PWR AMP
SUNROOF
TAIL LP
PWR FUSE-1
ECU
RR HTDFUSE RATING
20A
40A
20A
30A
40A
30A
30A
20A
15A
10A
10A
10A
20A
30A
20A
15A
15A
10A
15A
20A
15A
15A
15A
-
30A
20A
15A
10A
-
30A
30A
20A
15A
20A
30A
10A
30APROTECTED COMPONENTS
Condenser fan
Power window
ABS
Ignition switch
ABS
Ignition switch
Radiator fan motor
Fuel pump
Headlights (LO)
ABS
Injector
Air-con compressor
ATM Relay
Engine control unit relay
Ignition coil
Oxygen sensor
Engine control unit
Horn
Headlights (HI)
-
DRL
Front fog lights
Headlight (Low)
Diode 1
Spare fuse
Spare fuse
Spare fuse
Spare fuse
Diode 2
Blower
Power fuse 2
Power amp
Sunroof
Tail lights
Power fuse 1
ECU
Rear window defroster
HEF-165C

VEHICLE SPECIFICATIONS 9- 3
J070A03Y-AATENGINE
ITEMS
Engine Type
Bore x Stroke. in. (mm)
Displacement. cc
Firing order
Spark plugType
Gap
Oil pan capacity us.qt. (lmp.qt., liter)
Oil filter capacity us.qt. (lmp.qt., liter)
Idle speed (rpm)
Ignition timing (Base)
Oil grade (API)2.4L (DOHC)
4-Cyl., In-line DOHC
3.41x 3.94 (86.5 x 100)
2,351
1 - 3 - 4 - 2
CHAMPION : RN10PYP4
NGK : PGR5C-11
4.2 (3.5, 4.0)
0.31 (0.26, 0.3)
700 ± 100
BTDC 5° ± 2°2.7L (V6)
6-Cyl., V-type DOHC
3.41 x 2.95 (86.7 x 75.0)
2,656
1 - 2 - 3 - 4 - 5 - 6
CHAMPION : RC10PYPB4
NGK : PFR5N-11
4.4 (3.68, 4.2)
0.31 (0.26, 0.3)
700 ± 100
BTDC 12° ± 5°
SPECIFICATIONS
0.039 - 0.043 in. (1.0 - 1.1 mm)
SH, SG or SG/CD and ABOVE multigrade and fuel-efficient oil

INDEX 10- 3
E
Emission Control System ................................................................... 7-2
Engine
Before starting the engine .............................................................. 2-3
Compartment (2.4 DOHC) ............................................................ 6-2
Compartment (2.7 V6) ................................................................... 6-3
Coolant ........................................................................................... 6-7
Coolant temperature gauge .........................................................1-38
If the engine overheats .................................................................. 3-3
Number........................................................................................... 8-2
Oil .................................................................................................... 6-5
Starting ........................................................................................... 2-4
Engine Exhaust Can Be Dangerous .................................................. 2-2
F
Fan Speed Control ............................................................................1-66
Floor Mat Anchor ..............................................................................1-62
Fog Light
Front.............................................................................................1-42
Front Seats
Adjustable front seats ..................................................................1-10
Adjustable headrests ...................................................................1-11
Adjusting seat forward and rearward ..........................................1-10
Adjusting seatback angle .............................................................1-11
Fuel
Capacity......................................................................................... 9-2
Gauge...........................................................................................1-38
Unleaded gasoline .......................................................................... 1-2
Fuel Filler Lid
Remote release ............................................................................1-58
Fuses................................................................................................6-18G
General Everyday Checks ................................................................. 6-4
Glove Box ..........................................................................................1-50
H
Hazard Warning System ..................................................................1-44
Headlight .................................................................................. 1-41, 6-21
Heating and Cooling Control
Rotary and push Button type .......................................................1-65
Automatic type .............................................................................1-72
Heating and Ventilation
Air flow control ..............................................................................1-67
Temperature control ....................................................................1-66
High-Mounted Rear Stop Light .........................................................1-58
Homelink Mirror .................................................................................1-53
Hood Release ....................................................................................1-59
Horn...................................................................................................1-60
I
Ignition Switch ...................................................................................... 2-3
Instrument Cluster and Indicator Lights ...........................................1-34
Instrument Panel Light Control (Rheostat) .......................................1-45
Interior Light .......................................................................................1-49
Intermittent Wiper ..............................................................................1-43
J
Jump Starting ...................................................................................... 3-2
Junction Box Description ..................................................................6-29